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ASIAN AEROSPACE : ROTOR RIVALRY LESSOR SCALES
lelicopter manufacture’ opts for a ton of
fare up at Heli-Expo as. N
product launches
SHOW REPORT raise temperature
Bera eTe
POWERPLANTS
STAYING
SHARP
How engine makers aim
to put airlines in the blackThinking without limits
ee ee a i a ae
A helicopter designed to meet every operational challenge.
AR MIU Cn
Designed in collaboration with our customers to cope with anything from a
business trip to the most advanced SAR mission, the ECI75 sets a
benchmark for decades to come. The largest and quietest cabin. The highest
levels of comfort, accessibility and visibility. The lowest fuel cost and CO2
‘emissions per seat. The EC175 is first in its class for them al
ST LACS
AN EADS COMPANYrego FLIGHT
INTERNATIONAL,
‘VOLUME 179 NUMBER 5282 14524 MARCH 2013
PIC OF THE WEEK
‘This Avro Vulean was photographed at the
RNAS Yeouiton open day in 2020 by
runtehel. Open a galery in fightglobal.
‘com's AirSpace community fora chance to
feature here.
A
a i
‘COVER IMAGE.
Rolls Royce supplied this
‘shot of a Trent 1000 at the
predolivery inspection
‘stage on its final assembly
line. The engine is to enter
‘service later this year, i
ponergan A Nop :
Airways Boeing 787-8. z
Fara ary oe P30 Series pectin ot itu itary AAOOM aiterto |
fightglobal.com/imageottheweek start this year P17 Swiss engineering company Marenco | £
reveals sigleengined tubinepowered helicopter P28. |
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NEWS 2. New megactes ibe A360" COVER STORY
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© Fst ahe neonate Boe 747. Space squeezes Jet Aviation's ambitions powerplants we can expect to see on the
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figntgioval.com 1521 March 20:11 | Flight International | 3Companies listed
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BEHIND THE
HEADLINES
Hong Kong served as the latest
topo for our mobile multime-
(da operation as we dispatched
‘team from ourLondon and
‘Singapore bureaux (below) to
experience the boom in Chinese
‘avation closeup at Asian
‘Rerospace. In addition to our
show report 20), the team de-
vere ring news coverage via
pint and interactive editions of
Flight Daly Nows, 8 wellas
Twitter, blogs and video clips:
flghtglobal.com/aat has
al, Ournews editor Dominic
Petry was onthe road too. visit
ing Munich forthe lowdown on
EADS's 2010 performance P7).
Fora fl tof eader eves toi
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FLGHT DAILY News
20 oe 3006
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eas.
Sires sao en6
cassalestfighgooacm
THE WEEK ON THE WEB
flightglobal.com
While at HetExpo in Orlando (P24) our Americas editor
John Croft captured on video the moment when Eurocopter
raised a curtain to reveal the T2 version ofits £01.45 (shown
left) emerging from a fog of
Dy ice, and posted the clip to
his As the Cro(ft) Flies blog
~ where you can also peruse
footage from Sikorsky and
Boll XworX presentations. At
Asian Aerospace, our team
B: filmed interviews with Boeing
market vice president Randy Tinseth and others: view them
at flightglobal.comy/video. And Stephen Trimble used his blog
‘The DEW Line to solve a mystery: wity does Janicki
Industries’ “highly accurate low observable” (HALO) pole
model of the Lockheed Martin F-35A appear, in a photo, to
have strange humps on either side ofthe canopy? Find the
answer — and photo at figntglobal.com/halophoto
(D rasrvesoronsngrension ate
QUESTION OF THE WEEK
Last wee, We asked: Should commercial aiines older than 25
years be banned? You sai:
YES
24\76
Total votes: 2,734
This week, we ask: Will Cathay opt forthe A380? L Yes, obvious
congestion-buster in busy Chinese market Yes, but only i
Airbus offers stretch version No, it will tay loyal to jumbo and
1g0 for the 747-8 No, it will go forall smaller widebodies
‘Vote at fightglobal.com/poll
HIGH FLIERS
‘The top five stories forthe week just gone:
41 An448 crashes in Russia on test fight: minist'y
2 EADS conoodes KC-X contract var to Boeing
3 Crashed Ar-148 broke up after being pushed beyond ints
“4 Pletue: China Southern's frst A380 makes maiden ight
5 Crashed An:148 was under test for Myanmar export
(adj F2et@ettesens uy tot 2 ators to 220
‘countries viewing 7-1 milion pages each month
DOWNLOAD THE ENGINE DIRECTORY.
www.flightglobal.com,
SelontaDneatasy
4\ Flight international | 15:21 March 2011.COMMENT
Canyou seecear shies ahead
for Europe? Has the US Fodeal
Comunieaton Cmmission
losis wy? Hoe your say on
‘grghobal.con/comment
flgntgobal.com
Unclear skies ahead
Volcanic ash taught Europeans what aviation means to their economy and amplified
calls for a single sky, but obstacles must be overcome if the new system is to deliver
looks as if the long-awaited Single European Sky is
about to enter existence almost unnoticed.
But maybe that's the way it should be, or atleast the
‘way it has to be. The executive director of the SESAR
Joint Undertaking, Patrick Ky, promises thatthe ist sav
{ce improvements ~ what SESAR calls the “first releaso”
‘of measures will bein place by tho end ofthe year
Airline passengers will not notice the difference, but
pilots will, on thase routes or city pairs that involve the
use of new techniques and procedures. However, many
‘ill be accustomed to some of the elements of the new
SESAR dolivorables, liko continuous descont ap:
proaches into airport terminal areas, because airlines
hhave been co-operating in the trials for years.
fo begin with, only a fow will be flying routes using
«four-dimensional trajectory, one of the camerstones
ofair traffic management's future, These involve a con-
tract with aizports at both ends and air navigation serv-
What is at stake here is
Europe's prosperity. It’s
as fundamental as that
{ce providers in between, with the aircraft navigating
not merely atwo-dimensional route but a4D trajectory
to pass each waypoint at a predetermined time and
‘meet required times of arrival at the runway and stand.
Inthe manufactures’ view, airraft have boon capa:
ble of this kind of procise 4D navigation for a couple of
ddocades, but the air navigation service providers have
rnot boon ready, and most still are not. But the gentle
introduction of new techniquos gives tho whole system.
both its technical and its human components ~ time
‘There is congestion above airports, too
toshake down and gain confidence before ramping up
to full capacity.
‘There are obstacles to progress, and the most intrac
table ate not technical ar operational, nor volcanic ash
co heavy snowfall, but social and political. Maurice
Georges, chief executive of French provider DSNA,
showed the ATC Global conference in Amsterdam last
‘wook that traffic lost in French airspace owing toindus-
trial action by air traffic management staff was greater
than that lost when the Icelandic volcano shroucled Eu-
rope in ash, grounding everything for a woek,
Eurocontrol director genoral David McMillan cites the
fal tensions” created by the need for change as a
major barrier, And of course ATM cannot solve the prob-
Jems of capacity shortage at Europe's majoc hubaispars.
Tarmac may not bo high-toch, but a lack of it will dotor
‘min the limits of wha the total system can deliver
‘Matthew Baldwin, the new director of the ECs air
transport directorate, described what is at stake here:
Burope's prosperity. Itsas fundamental as tha. i
‘See This Week P7
Where on earth does the FCC get ideas?
PS has become synonymous with freedom of mo-
bility. But that freedom is under fire, thanks to the
US Federal Communications Commission.
Like other government agencies, the FCC's raison
diétre is to serve the public good, and if GPS isn’t
“good, what is? The public uses the system moro times
‘a day than most probably realise. Yet the FCC in Janu-
ary allowed a company called LightSquared to later
this yoar begin deploying a new 4G broadband network
that experts far and wide say will make GPS unusable.
‘Theaccelemated approval ame witha caveat but with-
‘out the normal public review process. Thecaveat? A hast-
‘ly assembled government/industry working group was
given just four months, until june, to discem the magni-
tude of the potential impact. In the group's fist interim
report to the FOG, it discusses who should be involved in
technical group that will onduet tests and anal
‘The suggestions illustrate the true ubiquity of GPS,
used not justin aviation, but in public safety, electric
power and utilities, enginoering and construction, en-
vironmental protection, law enforcement, maritime
and waterways, agriculture, surveying, mapping,
‘weather, space, precision timing, consumer devices,
collular handsets...the list goes on.
Given how little technical work ean be done in the
throe months remaining, pressure is mounting on the
FOCto do the right thing reverse its approval.
‘See This Week PG
41521 March 2011 | Flight Intemational 5THIS WEEK
For roundup of ur ltest one news,
feature and multimedia content vt
fightgotaLcom/wotw
BRIEFING
LUFTHANSA AND NETJETS PARTNER AGAIN
[AGREEMENT Lufthansa has entered into @ new cooperation agree-
ment wit rational ounershi provider Nets Europe to provide
flights forthe German carrier's LP private jet offering. Te colaboro-
tion comes less than four years afer the dv disbanded ther orig
nal agreement brought on by an overwhelming demand forthe
Netlets fet fom Lufthansa customers. This puta strain onthe
‘fractional provider's resourees despite is success.
'AOPA WARNS OVER GPS BLACKOUT
NAVIGATION Aviston’ largest advocacy group scaling onthe US
Federal Communications Commission to reverse a conditional au-
‘thorisation by ts internatoral bureau tat gives broadband provider
LghtSquered a geen light to begin deploying @ new Lband 4G net
workin the US. The Aircraft Onners and Pots Association says ts
members face a significant threat of ireparable disruption othe
(GPS system and tothe future air travel system that depends on it.
The approval is condonal on the fing ofa governmen/industry
\orkrg group that has until June to analyse the extent of impacts,
NEURON DEMONSTRATOR GETS ITS WINGS
UAVS EADS fas devered the wings forthe Neuron UCAV demon
stratoto prime contractor Dassault Istes, France site forfuther|
‘assembly The Neuron UCAV is aproect between six European coun
‘ules and ther respective aerospace champions: France/Dassaut,
Spein/ EADS, Sweden/ Saab, Italy/Alenia Meronautica, Greeoe/HAl
‘and Switzerland Rug,
‘SLOW PROGRESS ON TILTROTOR PROJECT
[ROTORCRAFT Bal and AgustaWestland have csclosed that their
jointy developed BAGO twinengined tirotor continues tofy ata
“low pace” ints delayed cetfcation eooess, says Guseppe Ors,
‘AgustaWestland’ chef executive. Origaly expected to receive reg-
Uatory approval n 2011, the BAGO Is now scheduled tobe ceri
‘cated in 2015 of 2016, AgustaWestland says. The timing of
certification is based onthe progress of deicing testing, which wl
not begin unt the third test arraft stars fhingin 2013, says the
alan owned airframe.
CATHAY SPECIFIC OVER NEW AIRCRAFT DEALS
‘ORDERS Cathay Paciichas ordered 27 widebodies worth HKSB1
bition ($6.55 billon)atlist prices tots feet under agreements
inked with Abus, Boeing and Intemational Lease Finance. These
‘are an addtonal 15 A330300s and 10 more 777-300ERs cect
fiom the manufacturers, and an extra pair of A350-000s under a
{deal ith LEC, The aitne say itil take delivery of al ofthe ara
before the end of 2015. Cathay says itnow hes a total of 91 new
‘erat on order for delveryby 2019.
NEW NAVIGATION TIE-UP FOR NORTHERN NATIONS.
ATM The air navigation sence providers of four northem European
nations have announced their intention to cooperate more closely to
Improve airtrafic management intel airspace, withthe prospect of
‘expanding alliances even more widely inte rejon. The ennounce-
ment on 8 Meh brings together the existing UK/Inish functional
‘airspace block wih that of the Denmark/ Sweden blockin an allance
“designed to dive foward progress tonards greater git efficiency,
cost eficiencyanc operational consistency ine wth Single
European Si performance goals.
6| Flight international 15:21 March 2011
Engine tests were carried out at various power settings
DEVELOPMENT JON OSTROWER WASHINGTON DC
First flight nears
for Boeing 747-81
Successful engine and systems test on GEnx-2B67-
powered model as airframer aims for 20 March target
fist flight for Boeing's 747-81 | signed forthe 767'snon-pnewmat
ld come as soon as 20 | ic electric start system, Boeing
March, company sources say, | says the engine runs were con:
after successful first engine run. | ducted at various power settings
Boeing has not confirmed the | to ensure all systems perform as
target but sources say the engine | expected. During the runs the air
start on aircraft RCOOL came two | craft underwent basic systems
days ahead of schedule, indicat- | tests and, following powercown,
ing a quickening pace toward its | included a vibration check and
frst Might from its Everett, Wash- | shutdown logic ial. ARera tech:
ington facility. On 8 March the | nical review and inspection the
airftamer performed about 2h | engines will be evaluated again,
‘45min of engine runs on the ale- | Tests wore also conducted on
‘rat's four Ganoral Electric GEax- | tho ballast systom, which rgulates
2267 powerplants. RODO1's variable centre of gravity
Using pneumatic bleed air | positions, plus a safety-oFfight
from the aircrafts auxiliary power | evaluation of eloctromagnotic of
unit, the first ofits four engines | fects, Extra functional tests re-
was started at 11:57 local time, | main, followed by the flight Line
followed by the remaining three | gauntlet to put the systems
usingitscross-bleed function. | through aclosed-loop simulation,
“The integrated airplane sys- | Just befor its first flight, the
toms and engines performed as | aircraft will conduct low and
expected,” says Elizabeth Lund, | highspeed taxi tests at Paine
vice-president and deputy pro- | Field. Boeing plansatwo-aircraft
gramme manager of the 747-8, | fighttest campaign of about
“Thisresultallows ustocontinue | 600b, with yearend certification,
moving forward tofirst fight.” | followed by handover ofthe ist
The test was intended “to | aircraft a Booing Business Jot ~
‘chock out all the computing sys- | to completion contre for conver
tems, the back-up systems, pneu- | sion to VIP configuration for the
matics, electric systems,” says | Kuwait govemment,
Jim Peterson, 747-8 propulsion | Lufthansa, the first airline op-
test director, ina Booing-released_| erator, is expected to take its Hirst
viddoo onthe engine star. 747-8 in early 2012.
Bach engine sated at 65,500Tb
thrust (296KN) and isa derivative
‘of the GEnx-1B originally de-
Ferme bout he out
Bosings 7473, goto
‘iggobal.com 747-8
Aightgobal.comKeeping the faith
with F358 5
News FocusPe |
THIS WEEK
AVIONICS MARY KIRBY PHILADELPHIA
Wi-fi blanking prompts Boeing action
Certification testing of wireless broadband on Next Generation 7375 reveals problem with Honeywell Phase 3 display units
Herren ester
units have shown themselves
susceptible to “blanking” during
airline electromagnetic intecter-
‘ence certification esting of wire
less broadband systems on Boo-
ing Next Generation 737s,
This has prompted Boeing to
cease lino-fit installations of in
flight connectivity systemsacross
its portiolio, including widebody
aireraR. Boeing says it has do-
forred tho activation of wireless
systems that interface with pas-
songor dovices that could inter:
fre with the units’ displays
“Boeing has not delivered any in
stallations that would have this
issue,” says Bret Jensen of BCA
Engineering Communications,
A source with knowledge of
the situation says that Booing
hhas “gone through and scrubbed
the avionics numbers to make
sure that there are no anomalies
‘and that the avionies will not
be affected by personal elec
tronic devices.
“It has been discovered that
there is stuff out there
‘moot those requirements yot, and
down that path.”
‘The source adds: “There are
three specific part numbers asso-
ciated with the [Honeywell] dis-
play that could be installed.
‘Those are the ones [found to be}
susceptible to transmissions.”
Fall-out from the event has al-
hat doosn't
ready been observed. Multiple
es have told Flight Interna:
‘anditions
for supplemental type certifica-
tionis that 737NG operators place
placards inthe fightdeck saying
davices ate to be pow
that wi
ered off
‘Another condition, say sourc-
os, is that 737NG operators are
not to have the display units in-
stalled with the presence of in-
flight connectivity systems, be
they wilt or cellularbased.
Panasonic partner AcroMo-
bile’: eXPhone in-flight mobile
‘connectivity solution, which was
offerable on certain
made
Boeing types, is not being in
stalled until the Honeywell issue
has been addressed,
‘Assuch, customers ofeXPhone
fare not receiving aircraft with eX
Phoneas planned
These customers include Emir.
Boeing has halted linet installations of WHI systems across It portfolio pending a solution to the problem
ates, Turkish Airlines and V Aus
walla. Booing, meanwhile, says
“Current testing by Booing and
Honeywell has determined that
blanking may occur when a DU is
subjected to testing procedurms
specified by Federal Aviation Ad.
ministration requirements during
installations of wi systems on
the airplane,
Boeing and Honeywell have
concluded that actual electromag
netic interference lovels experi-
‘enced during normal operation of
typical passenger wie systems
‘would not eause any blanking of
the Phase3 display units, Boeing
says, It adds that this is not an
Phaso 1 oF
issue with Honeywel
2umits
Honeywell says that, during
recont ground tosting “at elovatod
power levels", the company
‘observed a momentary blanking
on the “fat panel" liquid crystal
displays that it developed and
ploneered for Boeing. “The
Scroons reappeared well withi
Boeing's specified recovery time
frame. The screens have not
Dlanked in flight and are not a
safety of ight issue,
“Honeywell is working to on:
sure the problem is addressed
and fxod and that our technology
will continue to exceed specifica
tions,” says Honeywell
Tho firm stresses that there
have been “noblanking incidents
ofin-sorvice aircraft with the wish
system installed”
The FAA says it sawareof the
situation and itis working with
Doth manufacturers to “examine
the tochnical data and test results.
‘Aftera thorough review the FA
‘will consider if further safety ac
tion is necessa
‘Soureas say a service bulletin
from Boeing is expocted. i
[AIR TRAFFIC MANAGEMENT DAVID LEARMOUNT ANISTEROAM
Four-dimensional Single European
ae long-awaited Single Euro
pean Sky will se its first tan-
sible service deliveries this year,
says Patrick Ky, executive direc
tor ofthe SESAR Joint Undortak-
ing, the organisation responsible
forco-ordinating all the activities
leading tothe SES,
‘The introduction of four-i-
mensional (including, time) en-
route aircraft trajectory: manage
ment on some routes and
improved arrival control in par
flgntgobal.com
ticularly busy terminal airspace
are two of the deliverables Ky
promises will be in place by the
fend of 2011, “We have to go be:
yond signing agreements and stat
olivering results,” Ky told the
ATC Global conference and exhi-
bition in Amsterdam last woek.
y's strategy for delivering the
carly components is to ease new,
tochnology-enabled procedures
into the system gradually, route
by route, as soon as they are vali=
dated, so the system can gain con:
fidence in them before deploying
the techniques more widely.
The SESAR system rulers to
these system introductions as "re-
oases", and itwas the SESAR Joint
Undertaking’s “frst release” that
Kyannounced at Amsterdam,
A number of airports and area
control centres all over Europe
have been working to validate
programmes such as 4D trajectory
management, terminal ava point
Sky to go live by the end of 2011
merge, and approach pracedums
‘with vertical guidanoe—all taking
sreater advantage of improved
aircraft navigational performance
‘capability than they do at present
During this year, says Ky, these
will gradually be adopted as
standard.
‘The Single European Sky hi
boon in gestation for around a
decade, Despite political agree
has been little tangi-
.
41521 March 20:1 | Flight Intemational | 7THIS WEEK
fightgotaLcom/wotw
For roundup of ur ltest one news,
feature and multimedia content vt
[RESULTS DOMINIC PERRY MUNICH
Progress
on A350
but programme
stays ‘top risk’
Revenue at EADS is buoyed by performance of commercial
aircraft division but future programme difficulties remain
inbus parent company EADS
as the right mix fr the next
docade and can exploit its strong
product portolio in a “more fo-
cused way”, says chif executive
Louis Gallois
Speaking after publication of
BADS's 2010 rosults, Galois said
although there had been a period.
of significant change at the com:
pany, it was now in a position to
improve its. performance and
profitability in 2011 and 2012,
Howover future progress is de-
AIRFRAMES.
No performance boost from new narrowbody design: Gallois
EADS chief execute Lous Galois
has questioned the wisdom of
Boeing's apparent pian to launch
‘anentiely new naronbody airines
Speaking afte the publication of
EADS 2010 results on 9 March,
Gallois sad that noting he had
sen so far had canvinoad hin that
the decision to gowith the reen-
‘ned Arbus A3Z0ne0 was anything
other than the conect one.
Boeinghas been in intensive dis-
cussions with customers over is
plans fora 737 repaoement, with
the company seemingy leaning to
wards the development of an en
pendent on the timely delivery of
its key programmes, he says. The
AMOOM and A380 have been “de-
risked”, but development of the
‘A950 remains key
Gallois indicates the A360 pro-
duction line will start in the
fourth quartor of 2011, with first
flight of its RollsRoyoe Trent
‘XWB engineson the Albus A380
lying testbed due in the second
half ofthis year. “We will Iaunch
production when weare ure that
wo have all the elements to as:
tirely new area. Galois points out
thatthe cost to bring the Neo to
markets some 10 times lower than
that required to launch an entirely
ew model
‘Ay new Boeing narowbody
would have the same engines as the
Neo, he notes, meaning that any
perfomance improvements above
those offered by the Abus jet would
have to come rom the design and
construction ofthe aircraft se
“The improvements wl only
come fom the plane.
“For shortrange (aircraft com
posite brings limted advantages.
POT
Revenues €m x1000
Total = €45,752m Total = €1,284m
1 Abus division urocopter_ Ml Headquaters/consolidation
4 Commerc! ‘Astium Other businesses
2 mitary Cass
semble the aircraft,” he says. The | has begun, “the time schedule re-
‘company doos not want to ropeat
the problems it had on the A380,
the A350is
s Airbus’
“top risk programme”, and al-
though manufacturing of sub-
‘components and subassemblies
‘They want to develop a completely
lect apne, we'l see... we have
seen the large cificuties they
have faced wth eleetcs onthe
787, he says.
“We ae not sure [a cleanest
design] brings such added value for
‘a shortrange airplane that it merits
launching a completely new pro-
‘game, We have not changed our
minds on the development ofthe
Neo. The orders so far have demon
strated that's the right choice.
‘The AB20ne0 famiyhas reoened
‘around 300 orders andl commit
ments since ts January launch.
mains challenging” to moot the
planned entry into service of the
second half of 2013, i nate
Gallo says the ramp-up to full
production is a vital stage for the
‘A350 but it is crucial the compa-
ny is “not too aggressive” Single
slo production is due to rise in
2012 1040 aircraft a month. How-
‘ver, it is still overbooked and
Galloishints.a further rise may be
considered but cautions this will
ddopend on the ability of Airbus's
supply chain to respond,
Overall, EADS saw revenues
rise 7%% to €45.8 billion ($63.3
billion), mostly driven by the per
formance of the Airbus commer
al operation, which grow reve:
rnuo by 5% to €27.6 billion, up
from €26. billion the year before.
EADS js sitting on a €12 billion
‘ash pile that Gallois says pro
Vides the firm with “investment
Mxibility” or buy businesses in
the defence markot. However, he
declines to speculate on acquisi-
Lion targets.
ROTORCRAFT JOHN CROFT ORLANDO
Heavylifter gets new lease of life from Chinese MoU
Tie sateen
ter could got new life under a
memorandum of understanding
between certificate holder Erick-
son AinCrano and companies in
hina, including Avicopter
‘The MoU, signed on 7 March
at Heli-Expo in Orland, calls for
Erickson to supply five
hheavylift helicopters and kit for
‘an incident response system,
Officials say it will take eight
‘months at least to convert the
‘agreement into acontract, signal-
ling the beginning of the ramp-up
for deliveries. Brickson began de-
voloping the incident response
systom several years ago after in
torest from cusiomers, including
the Los Angeles County Fire De:
8 Flight international 1521 March 2011
partment, says prog
‘ager Dennis Hubbard.
Incident response kit for the
Chinese includes a hose nozzle
and holding tank for firefighting,
50-person rescue basket built by
Precision Lift, and an 18-patient
‘aro-medical pod built by Sikor.
sky subsidiary, Lifepor, that con-
nects to the helicopter in place of
the 10,000 lite (2,650U'Sgal)
water tank for fielighting
‘Under the MoU, the companies
‘will also investigate setting up as-
sembly lines for new airraft pro
duction as well as maintenance
and operations facilities in the
Kunshan Aviation Industrial Park
near Shanghai. i
‘See Show Report P24
Aightgobal.comea ‘Cancer eampaign
brings rosy tnt to
Brazilian ATR
NEWS FOCUS
STEPHEN TRIMBLE ORLANDO
Keeping the faith with F-35B
Despite admitting to four critical design flaws, Lockheed’s support for JSF vertical take-off and landing variant unwavers
ne yoar ago an 18 Marc, Gra
ham Tomlinson notched the
first vertical landing ofthe Lock
hood Martin F-35B, a milestone
hailed then as proving the most
troublesome of the F-35's three
variants had turned a comes
Events have not entirely gone
to plan, In the 12 months since,
tho F-35B has been grounded
from fight tests, cracked during
ground tests, cancelled by one
‘customer and placed on two-year
probation by another. Yet, sup-
porters of the short take-off and
vertical landing variant rem
that — despite the declared doubt-
fers, which now include the UK
Royal Navy and US Secretary of
Defense Robert Gates =the prob-
Jems are already being overcome,
Backing the supporters is are-
surgence of vertical landings ~
tho key test for a STOVL fighter,
‘After making only 10 landings in
roughly the first six months after
18 March, the programme's test
pilots have recorded nearly 50 in
tho past six months.
CRITICAL FLAWS
Im recent interviews, Lockheed
officials have candidly described
the F-35B's four critical Daws,
along with their plans for ad.
dressing them.
It remains too early to know
whether Lockheod’s plan will be
fenough to save the world’s only
STOVL, fighter in development,
but it might be the F-35B's best
chance for survival beyond 2013,
‘when Gates's probation expires
‘The blame for last your's three
month halt to vertical landing
tests falls on two doors, says
Steve O'Bryan, Lockheed vice
president for business develop-
ment, These auxiliary air inlet
(AAD doors allow enough air to
flow into the lift-fan as the F-35B
nters low-speed and hover
‘mode. But the doors are actually
‘opened when the F-35B's forward
speed is 250kt (460kan/h), and
proved too weak to handle the
flgntgobal.com
disruptive a flowing around the
‘cover ofthe lit-fan, O'Bryan says
For a nearterm fix, Lockheed
‘modified the softwave fr the inlet
doors to koop them closed until
nooded at very low speeds,
(O'Bryan says. But that is not the
longterm solution.
By the end of this year, Lock-
hood plans tocomplete a redesign
for the AAI doors, which could
involve strengthening the hinges
‘rthe doors themselves tosurvive
vibration at 250kt, O'Bryan says,
Lockheed has identified a near
and Iong,term solution to fix the
boulkhead, which is numbered
496 on Lockheed!'s design shes,
which cracked in durability test
ing, At the point where the wing
attaches to the rear of the fuse-
lage, this bulkhead that absorbs
some ofthe F-A5B's heaviest aero-
dynamic loads failed less than
10% through a durability tos
In the short term, Lockheed
can keep the STOVL tes let fly-
ite the tisk of structural
failure, O'Bryan says, By blend=
ing one of the bulkhead’s hard
edges into a curve, Lockheod’s
analysis shows the structure will,
survive to 1,500h. In an overall
flight-test programme expected to
involve 7,500 flights by more
than 13 aircraft, that should give
the BF-series foot plenty of mar.
Lockheed plans a complete redesign for the F-358's AAI doors and will seek to fix the bulkhead
“We can bring 10
engineers in the room
and get 14 different
opinions [vertical lift
bringback margin]
Leckhond Martin vice-president for
busines developrnt
gin to complete all the test points
necessary for certification, But
the 1,500h lifespan of the 496
Dulkhoad falls short of the ro
{quired 8,000 service life for op:
‘rational fighters, 0 a long:
repair is also necessary. A 9.2
'3.8kg (7-8lb) stel patch has been
«signed to strengthen the bulk
had, O'Bryan says. Lockhood
also ‘is considering a. lighter
\woight, composite patch,
Another major problem in
volves a performance measure
ment called vertical lift bring
back (VLBB). To land vertically
without having to jettison stores
or fuel, the F-35B either needs to
reduce weight or inesease thrust,
or some combination of both,
O'Bryan says. Intomally, there is
still no agreement on the amount,
of margin required to meet future
\woight growth, "We can bring 10
ineers inthe room and got 11
dllarent opinions," O'Beyan says.
Proviously, William Boley, presi:
dent of Pratt & Whitney military
‘engines, has described need to
increase VLBB by as much as
180g. O'Bryan, however, said
that figure is “a lot” when de-
scaibing the actual VLBB margin.
‘Although Boley has advocated
incroasing the thrust of the P&W
F135 engine to achieve the mar
agin, Lockheed officials continue
to resist that approach, “More
thrust {will say generally,
‘comes with more heat,” O'Bryan
says, “Moro heat oquals les life
time, which equals more cost
PROBLEM-SOLVING
Lockhood is studying ways to get
round the problem without rais:
ing tho F-35B's price tag. “That's
the nirvana where you can pull
Wwoight out and save cost’
(O'Bryan says. “We have funds to
find those types of investments.
To cap it all, some of the
B's parts are falling too fast.
Lockheed has traced the root
‘cause to mistakes by supplier. In
the short term, Lockheod must
solve the problem by buying
more spare parts. In the long
term, the parts have to become
‘moro roliable to keop the aircraft
affordable. Says O'Bryan: "You
have to do both.
41521 March 20:1 Flight Intemational 9