High Performance Power Line Filters

High Performance Power Line Filters

This catalogue details high performance low pass power line filters in current ratings from 5A to 2400A. Specifically designed by MPE to offer the highest possible performance in a given package size, these filters are suitable for a wide variety of applications. In addition to our well known single and three phase designs, new filter ranges are included for more specialised applications. These new ranges include d.c. power line filters and single line filter designs in compact tubular and rectangular case styles. The technical notes on the following pages should be consulted for detailed information on different types of filters and their applications. A brief summary of selection criteria is given below, and a more detailed application guide is given on page 2.

For most single and three phase mains applications, the ideal filter choice should be a multiple line filter incorporating current compensating inductors. Where enhanced safety and leakage current are major considerations on single and three phase mains applications, the best choice is a low leakage filter incorporating current compensating inductors. Where single a.c. lines such as control lines need filtering then a single line a.c. filter design should be used. For two line d.c. filtering with return current flowing through the filter, then a d.c. filter incorporating current compensating inductors is the best choice. For single line d.c. filtering of supplies using an earth return, a single line d.c. filter should be used.

A comprehensive product support service is available on our technical helpline.

MPE Technical Helpline: +44 (0) 151 632 9199

MPE Power Line Filter Application Guide

DC Filters

AC Filters

se Pha t3 rren h Cu Hig 0A 240 Very Aase 800 3 Ph 1& Hz 400 e ed has tend hase 2 P P e Ex kag 1 & 3 Lea e se anc Low Pha orm &3 Perf se e1 Pha kag &3 Lea ce 1 Low man rfor d Pe se nde Pha Exte &3 e1 ang dR dar Stan AC e) ine Ca s le L ular Sing (Tub AC ine le L Sing DC Line Two DC ine ase) le L la r C Sing ubu C (T ne D

l Sing

Applications

Page Number of Filter Range Single line d.c. supplies Two line d.c. supplies (with load current returning through filter) Single line a.c. supplies Single phase plus neutral supplies Single phase plus neutral supplies with low leakage requirement Three phase supplies with or without neutral Three phase plus neutral supplies with low leakage requirement Balanced single phase supplies (no neutral) & two phase supplies 400Hz supplies Three phase supplies - very high current (800A-2400A)

= Best Option

Pro duc

e Li

ts

10

12

14

16 4

18 4

20

22

24

26

28

30

32

4 = Alternative

Contents

Page No.
4 5 10

Contents/ Filter Range

MPE Limited Technical Information Single Line DC (Tubular Cases) Single Line DC (Rectangular Cases) Two Line DC Single Line AC (Tubular Cases) Single Line AC (Rectangular Cases) Standard Range (1 & 3 Phase) Extended Performance (1 & 3 Phase) Low Leakage (1 & 3 Phase) Low Leakage Extended Performance (1 & 3 Phase) "2 Phase" Range 400Hz Range (1 & 3 Phase) Very High Current (3 Phase) Fixing Kits Installation Details Outline Dimensions Custom Designs

Voltage Rating
250V DC

Current Rating
6 - 200A

100dB Insertion loss from

80kHz 200kHz 500kHz 10kHz 10kHz 350kHz 900kHz 2MHz 14kHz 10kHz 50kHz 100kHz 10kHz 50kHz 100kHz

12 14 16

250V DC 250V DC 250V AC

5 - 200A 5 - 200A 6 - 200A

18

250V AC

5 - 200A

20

250/440V AC

5 - 400A

22

250/440V AC

6 - 400A

24

250/440V AC

5 - 400A

26

250/440V AC

5 - 400A

10kHz

28 30 32 36 37 38 40

250/440V AC 115/200V AC 400Hz 250/440V AC -

5 - 400A 5 - 200A 800 - 2400A -

50kHz 100kHz 100kHz 10kHz 100kHz -

MPE Limited
Introduction
MPE's reputation as one of Europe's leading filter specialists is based on over 65 years experience in the design, development and production of high performance radio frequency interference filters and custom capacitors. Our commitment to a policy of continuous product development and innovation has resulted in one of the most comprehensive ranges of filter products available from a single manufacturer. The latest filter technology has been developed and adapted to new requirements by maintaining continuous close liaison with Government Agencies and Defence Contractors, both in the UK and abroad. Our unrivalled capability and experience enables us to design and build filters and systems to suit almost any application. In addition to the power line filters covered by this catalogue, standard products manufactured by MPE range from sub-miniature ceramic filter pins for avionics and missile systems, through precision filters for telephone and data lines to high voltage X-ray capacitors tested to 200,000 volts. Non-standard requirements can be fulfilled by a custom designed filter or capacitor from a very diverse range and capability also offered by MPE. To complement our filter products, we can also supply fixing kits, RFI trunking and shielded termination enclosures. Full installation and site testing services are available Complete turnkey systems with welded or modular shielded rooms can also be supplied. Defence Standard Approvals NATO Stock Number Listings FV (Fighting Vehicle) registered designs TEMPEST recommended products EMP type-tested systems

Manufacturing Capability
Strict control over critical processes is maintained by carrying out all manufacturing operations ourselves at our Liverpool factory. This also ensures maximum flexibility for producing custom designs. Special environmentally controlled production areas are dedicated to the manufacture of capacitors and inductors. We also have dedicated areas for sub-assembly manufacture, electroplating, oil purification and vacuum impregnation, resin encapsulation, paint finishing, and high voltage testing.

Design and Development

Members of our design team are always available to offer technical support and can visit your premises, if required, to discuss project requirements at an early stage. Extensive use is made of computer aided capacitor and filter design techniques and circuit modelling programs. Theoretical performance is always validated by prototype testing. Diagnostic EMC analysis of your equipment can be carried out in our screened room installation to provide cost effective filter solutions based on our extensive design experience. The development test laboratory is well equipped with specialist facilities and is capable of carrying out a variety of special tests including high energy EMP pulse injection testing.

Approvals
Apart from many individual vendor approvals, MPE holds the following major factory accreditations: NATO AQAP-1 BS5750 Part 1/ISO9001/EN29001 BS9000/CECC Member of Industrial TEMPEST Scheme Numerous product approvals and registrations include: British Telecom Approvals for Telephone Filters BS9000 Product Approvals

Quality
All products are 100% tested under AQAP-1 conditions prior to leaving our factory. Product quality is continuously monitored through the use of MPEs environmental test laboratory which operates under the direct control of the quality manager. Together with our fully equipped RFI test facilities, this enables us to undertake complete type test approval programmes to both military and commercial specifications.

Technical Information
Terminology
RFI: Radio Frequency Interference. Traditionally considered to cover the radio spectrum 150kHz - 300MHz. EMI: Electro Magnetic Interference. A more modern term to cover typically 10kHz 10GHz. EMC: Electro Magnetic Compatibility. The ability of equipments and systems to function as designed in an electromagnetic environment. EMP/NEMP: (Nuclear) Electromagnetic Pulse. Generated by a nuclear explosion, EMP is a high energy pulse capable of damaging most types of unprotected electronic equipment. TEMPEST: This refers to the need to prevent equipment from generating conducted or radiated EMI which could contain intelligible information.

Tempest Applications
Where the integrity of secure information is concerned, maximum filtering performance across the widest range of frequencies is vital. This catalogue includes several ranges of filters which offer a very wide stopband performance of 100dB from 10kHz to well above 10GHz. MPE have produced many special designs for TEMPEST applications, and as members of the Industrial TEMPEST Scheme run by CESG, MPE are able to keep up to date with the latest TEMPEST requirements.

Electrical Design Features

Multiple Line Filters with Current Compensating Inductors
All multiple line filters in this catalogue use a modern filter design employing toroidal current compensating inductors or coupled chokes. Multiple windings are used on the same inductor core to achieve flux cancellation and thus full insertion loss performance up to full rated current as the inductor does not saturate. Empirical testing has proven that this advanced filter design gives identical insertion loss performance under no-load, half-load, and full-load current conditions over the full frequency range. The use of current compensating inductors permits the use of high permeability cores to give large inductance values. This results in a much higher performance filter with lower leakage current and lower heat dissipation than for the older type of single line filter design still used by many manufacturers of power line filters. (Single line filters have been widely used in the past for many applications but they have a number of significant disadvantages including the loss in performance as load current increases.) To ensure maximum benefit is obtained from MPEs highly efficient coupled choke filter designs, the load current must always return through the filter to achieve current cancellation i.e. these filters should not be used on single lines, and on the load side of the filter the neutral must not be earthed or joined to neutrals from other sources. As current returns through the filter in most power line applications, this type of filter design should always be the first choice for power lines as it offers the best size and performance combination.

Application Information
RFI/EMI/EMC
All filters in this catalogue have wide application in the EMC field where high performance is required. They are ideal for filtering d.c. and a.c. mains services to screened enclosures against both incoming and outgoing noise and transients. They are equally suitable for the protection of permanently wired equipment such as computer installations. With the increasing importance of filtering down to low frequencies, it should be noted that many of the filter ranges within this catalogue will offer 100dB performance even down to 10kHz.

EMP Protection Systems

EMP protection systems normally comprise a primary protection component, a delay element, a secondary protector, and a filter. Most filters in this catalogue, by virtue of their performance, are ideally suited for use in such systems. Many of the ranges will meet the new stringent insertion loss requirements demanded by MIL-STD 188-125 i.e. 100dB from 14kHz to 1 GHz. Transient suppressed versions of filters should be selected for use in EMP protection systems as they incorporate the secondary protection component. Complete EMP protection systems can be provided either in the form of individually packaged components, or as all-in-one EMP modules. MPE are also able to offer a complete system design, installation, and testing service. Please refer to our catalogue on EMP Products and Services for more details.

These filter designs are equally suitable for three phase supplies with no neutral. The filter neutral line should be left unconnected, and must not be grounded.

Transient Suppression
By virtue of their low inductance feedthrough construction, MPEs filter input capacitors are extremely effective in absorbing voltage transients even for rapid pulses with nanosecond rise times. Where an extra stage of transient suppression is required, or when the energy or the voltage of incoming transients is likely to exceed the capability of the filter capacitors, filters can be supplied with varistor transient suppressors fitted to the filter input terminals to provide additional protection. These filters are specially designed to permit easy renewal of transient suppressors, if necessary.

Single Line Filters

There are some special applications where single line filters may still be required such as where there may be a common return or an earth return path. To satisfy such requirements, this catalogue also includes single line filter designs up to 200A. On any single line filter, the inductor core will progressively saturate as the load current is increased, and the filter insertion loss at low frequencies will consequently reduce. On our single line filters, the insertion loss figures quoted are the full load performance figures. As the load current is reduced, a higher performance will thus be provided by the filter. Single line filters are particularly suitable for control line applications. However, in control line applications, consideration should always be given to compatibility between the control circuits and the filter circuitry in terms of capacitance to earth, discharge resistors, d.c. resistance etc. Our separate catalogue on control line filters offers complementary ranges of high performance control line filters covering lower current ratings down to 1A. If you have any doubt about your application, we will be pleased to advise the most effective filter solution.

Overload Withstand Capability

Unless otherwise stated, filters in this catalogue are designed to meet the following overload conditions: Current Overload: 10 times maximum rated current for 1 second. 1.5 times maximum rated current for 10 minutes. It is not recommended that any filter is operated above its continuous rated current for any extended period because of the substantial heating effect of overload current. Voltage Overload: 1.1 times maximum rated voltage continuously. 1.5 times maximum rated voltage for 1 minute. (excluding transient suppressed types) D.C. filters are proof voltage tested at twice rated voltage. All a.c. filters in this catalogue are proof voltage tested between each live line and earth at 2250V d.c. and at 1150V d.c. between live and neutral lines. A.C. filters are designed for use on mains supplies with no more than 5% total harmonic distortion. These factory tests are carried out prior to fitting of any transient suppressors and should not be repeated. Overvoltage testing (including Megger testing) should not be carried out on transient suppressed filters as the varistors could be damaged.

Capacitors
The latest metallised plastic film dielectric capacitors are used in all of MPEs power line filters for maximum reliability and size efficiency. In a.c. filter designs, series metallised capacitors are used with very high overvoltage capability to give a high safety factor and excellent reliability. High quality feedthrough capacitors are used in all filters to provide good transient handling capability and optimum high frequency performance.

Discharge Resistors
For enhanced safety, all filters in this catalogue are fitted with internal discharge resistor networks. These are intended to discharge the capacitors to a safe voltage within one minute of removing power from the filter. As the resistance of the discharge network will always be less than 1 Megohm, the use of a Megger type instrument to check installed filters could erroneously indicate a fault so should only be used with caution (and should not be used at all on transient suppressed filters).

Volt Drop
Volt drop figures, where quoted, relate to the resistive volt drop per line. It is measured using a d.c. current equivalent to the full load r.m.s. current. This is generally of more interest to the user than a.c. volt drop as it relates directly to power dissipation.

400Hz Filters
In all 400Hz filters, leakage current is higher than for 50Hz filters because of the increased operating frequency. Where generators are used, it should be remembered that the generator must supply not only the load current but also the filter reactive (leakage) current. Consideration should be given to any harmonics on the 400Hz supply which may cause additional heating within filters. In addition to using low loss capacitors to minimise heat dissipation, our ranges of 400Hz filters incorporate current compensating inductors as previously described. This gives the added benefit of reduced capacitance values and consequently lower leakage currents to achieve a given performance, compared to single line filter designs.

Low Leakage Filters

To provide good low frequency performance, all conventional a.c. power line filters have large values of capacitance between live and earth lines. This gives rise to a mains frequency leakage current which can be up to several amps in very high performance filters (and may be even greater in certain single line designs). MPEs proprietary low leakage filter designs have no direct capacitance from live to earth but rather have capacitance from live to neutral and from neutral to earth. This means that the continuous earth leakage current depends only on the neutral to earth voltage, and may be as little as 15mA per N-E volt at 50Hz. In practice, the value achieved may be somewhat higher depending on the harmonic content of the neutral waveform. Low leakage filters are intrinsically safer than conventional filters because of their lower earth leakage current, and because the leakage current is derived from a low source potential. All of our ranges of low leakage filters incorporate our modern current compensated choke design, as previously described. To ensure that low leakage filters operate correctly, they must be used on a supply with a neutral, and terminal polarity must be observed. The neutral should not be earthed on the load side of the filter. N.B. Conventional three phase filters will also provide a reasonably low earth leakage current under normal operating conditions due to cancelling of the earth leakage currents from the three phases. They will not, however, share the enhanced safety benefits inherent in our low leakage designs.

Very High Current Filters

Our unique ranges of very high current filters up to 2400A offer the benefits of using both our low leakage filter design and current compensating inductors. For filters of such a high current rating, they offer exceptional performance, and have an extremely low heat dissipation. This provides very low running costs and high reliability. The busbar connections may either be drilled or clamped, to ensure low resistance power connections are made. Because of the very high current ratings, it is important that all conductors pass through a common cable entry point to avoid eddy current heating effects. In view of the specialist nature of these filters, customised terminal chambers can be supplied to interface to individual installations.

Insertion Loss Performance

All filters detailed in this catalogue are high performance types designed to offer in excess of 100dB insertion loss to well beyond 10GHz in most cases. Insertion loss performance quoted in this catalogue has been measured in the asymmetric mode in a 50 ohm system, generally in accordance with BS613 or BS6299 (CISPR17). Most filters will also give very substantial symmetric mode performance. For single phase filters incorporating current compensating inductors, measurement is carried out on the two lines together (with current flowing through both for load measurements, as would be the case in practice). For three phase filter measurements, all input lines are connected in parallel via capacitors. The output is connected to each line in turn in parallel with neutral. This gives comparable results to a single phase filter with the same component values.

"Two Phase" Filters

This range of filters has been specifically developed to provide optimum performance under the special conditions where two phases are taken from a three phase supply, instead of live and neutral. These filters are also ideal where a single phase supply is floating with neither line tied to neutral, such as in certain shipborne applications, or where isolating transformers are used.

Typical measured performance figures are quoted in this catalogue. For higher performance filters, the measured values quoted may be restricted by test equipment limitations. Special measurement techniques have shown the true performance to be between 120dB and 140dB in many cases. All new filter designs are empirically checked for insertion loss up to 2GHz. Sample tests at 10GHz and 18GHz by independent test authorities have verified that full 100dB performance has been maintained even at these very high frequencies. Integrity of production filters is guaranteed by 100% testing for capacitance, power factor, inductance, voltage proof, insulation resistance, and volt drop.

Insertion Loss in Different Impedance Systems

It must be recognised that insertion loss measurements made in a 50 ohm system (while giving good guidance and comparative performance figures) may differ from those achieved in practical situations. This is because although mains supplies are assumed to be 50 ohm impedance as far as RFI is concerned, in practice the terminating impedances can be somewhat different from this. In fact, the source impedance is likely to be much less than 50 ohms at the lower frequencies. BS6299 (CISPR 17) recognises this fact and suggests a second insertion loss test with 0.1 ohm source and 100 ohm load impedances. Although closer to many real system impedances, even this test cannot represent every practical situation so test results should only be used for comparative guidance.

Some filters in this catalogue (see page 26) have capacitive input and inductive output. The normal method of connection would be to use the capacitive input side towards the incoming mains to provide excellent high frequency transient response. However, by connecting the filter with the inductive end facing the incoming mains, a better low frequency insertion loss may be provided in some practical situations such as where the source impedance is very low. This effect is also shown in the above graph. More guidance on insertion loss in relation to system impedance can be given where actual impedances can be related to a particular filter. Alternatively, custom filters can be designed to give optimum performance in a known system impedance.

Mechanical Design Features

All ranges of filters within this catalogue are of rugged construction. The tubular ranges of filters are housed in electrotinned brass cases with epoxy resin encapsulation and end sealing and are finished in light grey military grade paint. The rectangular ranges of filters are housed in electro-tinned steel cases and are finished in light grey military grade paint. To minimise any radiation coupling, input and output terminals on all rectangular filters are physically isolated within RFI tight terminal compartments. The lids to these compartments are supplied with both RFI and resilient gaskets to provide excellent protection against radiated interference. Lids protecting the internal filter circuitry are secured with blind rivets and then completely solder sealed to provide maximum RF integrity. The stud terminals on all filters are bright nickel plated and are supplied with nuts and washers.

100 90
Typical Insertion Loss (dB)
A B C D

80 70 60 50 40 30 1k
SOURCE/LOAD IMPEDANCES A: 100/0.1 (or 0.1/100 with inductive filter input) B: 50/50 C: 1/50 D: 0.1/100

Installation
For optimum EMI performance, proper mounting of any filter is essential. It is important to ensure as low as possible earth bond impedance to the unpainted base or mounting flange of the filter. This is necessary to obtain the best insertion loss from the filter, and also to carry away high pulse currents in transient suppressed filters. We would normally recommend that filters are mounted on a steel surface which has been electroplated with tin or zinc. This should be unpainted and must be flat and smooth. Whilst other materials and finishes may be acceptable, the user should give consideration to the shielding and earth bonding properties and possible galvanic

10k

100k

1M

Frequency (Hz)

The above graph illustrates the effect of source and load impedance on insertion loss for a typical extended performance filter similar to the range shown on page 26.

corrosion effects of any materials used. In most cases, conductive paint finishes are unacceptable as they do not permit a sufficiently good earth bond to be made. In any EMI filter, poor earth bonding will result in reduced insertion loss and could compromise safety. On rectangular filters, the user must ensure complete screening around all conduit entries and mounting screws. Blackened screws and washers should not be used. Where penetration tubes are used to pass cables through the base of the filter and the mounting surface, they must also provide a complete RF seal. Commercial conduit fittings are of variable quality and are generally unsuitable to fulfil this requirement due to badly fitting threads. MPEs dedicated fixing kits have been introduced to overcome this problem and are detailed within this catalogue (see page 36). Rectangular filters can be supplied with different cable entry hole positions to suit alternative mounting arrangements. These are illustrated on page 37. Filter sizes and cable entries are designed to be a minimum for the filter current rating. The user is advised to verify that the standard filter terminal compartment and cable entry sizes are suitable for his application, especially where oversize cables may be used to minimise cable volt drop. On rectangular filters, proper fitting of terminal compartment lids and gaskets is important, as shown in detail on page 37. Gaskets must be fitted in the specified positions. All lid screws must be fitted and tightened to the specified torque. In circumstances where several rectangular filters are installed together, it is recommended that they are installed vertically with at least 25mm spacing to assist with convection cooling. Tubular filters should be installed through a metal barrier which will provide screening between input and output terminals. Terminals should be enclosed by the user for safety reasons, and for additional screening, if needed. All conductors should pass through single cable entries in accordance with the IEE regulations to avoid eddy current heating effects. A complete installation service can be provided by qualified MPE installation personnel, if required. Details are available on request.

This applies even to low leakage filters which may still trip RCCDs due to inrush current and variable leakage current resulting from harmonics on the neutral supply. RCCDs will normally function correctly when connected on the load side of the filter.

Other Special Applications

There are many applications where one type of filter design may be more effective than another or where special constraints may apply due to system requirements. Examples might be back-fed systems, unusual working voltage, current, or frequency, special system impedance etc. In such cases, please consult us for advice on the selection of the most suitable filter design.

Safety
All high performance filters contain capacitors which will store charge even after the power has been removed from the filter. All of the filters listed in this catalogue are fitted with internal discharge resistor networks. These are intended to discharge the capacitors to a safe level within one minute of switching off the power. N.B. To ensure capacitors are safely discharged, terminals must always be shorted to case and to each other (where applicable) prior to being touched. For tubular and very high current filters, terminals must be enclosed to protect from the danger of shock. For transient suppressed versions, this is also important to protect the user in the event of a varistor rupturing following an extreme transient. For all a.c. filters, it is essential for safety that the case of the filter is SOLIDLY AND PERMANENTLY EARTHED in accordance with the latest IEE Regulations. On no account should these filters be connected via a plug and socket. Great care must be taken if any bench testing is to be carried out to ensure the case is solidly earthed. Where no company earth exists, such as on portable enclosures and vehicles, then earthing should be to a buried earth spike of an equivalent standard. Good earthing is essential because in all conventional filters, in the event of the earth becoming disconnected during use, the filter case will rise in voltage to an unsafe level. Low leakage filters are safer in this respect. For all filters, terminal polarity must be observed. MPE Limited - September 1994

Special Applications
Use of Filters with RCCD's
All high performance power line filters incorporate comparatively large values of capacitance. This means that an RCCD can not be used ahead of the filter as the filter leakage current will cause the RCCD to trip.

Single Line DC Filters (Tubular Cases)

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

3 4 5

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
These tubular d.c. power line filters are designed for bulkhead mounting to enable high packing densities to be achieved. They are suitable for all voltages up to 250V d.c. They are often used in military power supplies where their features of high performance, high current rating, and bulkhead mounting are major considerations. The electrical circuit is symmetrical so the filters may be mounted either way round but varistors, if fitted, would always be mounted on the identified input end.

General Specification
Rated Voltage : 250V d.c. (also suitable for up to 100V a.c. 50Hz) Rated Current Insertion Loss : As tabulated opposite : See graph and table Performance curve 3 meets 100dB at 80kHz Performance curve 4 meets 100dB at 200kHz Performance curve 5 meets 100dB at 500kHz Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop at Full Load Current Discharge Time to Below 34V : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 30s maximum

Transient Suppression
All types can be supplied with a varistor transient suppressor fitted between the input terminal and earth. Varistor rating : 325V d.c. 110 Joules (10/1000s) To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

10

Range Available
Current Rating (A)
6 10 30 60 100 200

MPE Part Number

DS26384 DS26385 DS26386 DS26387 DS26388 DS26389

Performance Curve
3 3 4 4 5 5

Volt Drop (mV)

325 200 200 200 120 120

Heat Dissipation (W)

2 2 6 12 12 24

Major Dimensions (mm) A

165 180 195 215 195 195

L
245 260 275 295 290 300

W
M6 M6 M6 M6 M8 M10

Approx Weight (kg)

1.2 1.2 1.5 1.5 1.8 1.8

Dimensions and Mechanical Details

See table above for major dimensions. The filters are housed in electroplated brass tubes and are sealed with epoxy resin. The main body of the filter is finished in light grey paint. Dimensions are given in mm. Mounting and terminal nuts and washers are supplied.

Typical Installation Details

Any paint should be removed from the bulkhead around the fixing hole to ensure a good earth bond and RF seal. RF washers, where fitted, should be located between the filter and bulkhead. A plain washer should be fitted between the mounting nut and bulkhead. Terminals should be enclosed by the user after fitting the filter to prevent any danger of electric shock, and also to provide screening of incoming and outgoing lines.

Ordering Code
Filter Part No. Add suffix V for transient suppressed filter DS XXXXX / X e.g. DS26384V

11

Single Line DC Filters (Rectangular Cases)

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
These single line d.c. power line filters in a rectangular package are designed for mounting on a bulkhead. They are suitable for all voltages up to 250V d.c. These filters may also be used on low voltage a.c. power lines up to 100V a.c. 50Hz.

General Specification
Rated Voltage : 250V d.c. (also suitable for up to 100V a.c. 50Hz) Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop at Full Load Current Discharge Time to below 34V : As tabulated opposite : 100dB from 10kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 60s maximum

Dimensions and Mechanical Details

See table opposite for major dimensions. electroplated steel cases. Dimensions are given in mm. Detailed dimensions are given on page 39. Filters are housed in

12

Range Available
Current Rating (A)
5 10 30 60 100 200

MPE Part Number

DS26390 DS26391 DS23596 DS23597 DS23598 DS23599

Performance Curve
1 1 1 1 1 1

Volt Drop (V)

1 1 1 1 1 1

Heat Dissipation (W)

5 10 25 50 65 130

Major Dimensions (mm) A

600 600 700 850 1000 1200

B
100 100 130 130 160 200

C
90 90 110 110 130 150

Case Size See Page 39

hh hh ii jj kk ll

Approx Weight (kg)

12 12 20 25 35 60

Transient Suppression
All types can be supplied with integral transient suppression fitted between the input terminal and earth. Varistor rating : 330V d.c. 130 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS26390CV

13

Two Line DC Filters

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)

Asymmetric Performance in 50 ohm System. With or Without load.

Applications
These two line d.c. power line filters feature the full benefits of using current compensating inductors as described in the technical notes on page 5. They are housed in rectangular enclosures and are designed for mounting on a bulkhead. They are suitable for all voltages up to 250V d.c. To achieve the full benefits of the high performance filter design, it is important that the load current returns through the filter.

General Specification
Rated Voltage : 250V d.c. (also suitable for up to 100V a.c. 50Hz) Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load Current Discharge Time to Below 34V : As tabulated opposite : 100dB from 10kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 60s maximum

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

14

Range Available
Current Rating (A)
5 10 30 60 100 200

MPE Part Number

DS23870 DS23871 DS23872 DS23873 DS23874 DS23875

Performance Curve
1 1 1 1 1 1

Volt Drop (mV)

500 500 500 500 500 500

Heat Dissipation (W)

5 10 20 45 60 110

Major Dimensions (mm) A

310 310 550 550 640 660

B
175 175 205 205 205 475

C
90 90 95 105 120 135

Case Size See Page 38

a a e f i u

Approx Weight (kg)

8 8 16 20 25 60

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 330V d.c. 130 Joules (10/1000s). Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS23870CV

15

Single Line AC Filters (Tubular Cases)

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

5 6 7

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
These tubular a.c. power line filters are designed for mounting through a bulkhead. Because of the end mounting gland they are suitable for high packing density. They are suitable for all voltages up to 250V a.c. at 50/60Hz, and may also be used on d.c. supplies up to 600V d.c.

General Specification
Rated Voltage : 250V a.c. 50/60Hz (also suitable for up to 600V d.c.) Rated Current Insertion Loss : As tabulated opposite : See graph and table Performance curve 5 meets 100dB at 350kHz Performance curve 6 meets 100dB at 900kHz Performance curve 7 meets 100dB at 2MHz Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop at Full Load d.c. Current Discharge Time to Below 34V : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 10s maximum

Transient Suppression
All types can be supplied with varistor transient suppressors fitted between the input terminal and earth. Varistor rating : 275V a.c. 130 Joules (10/1000s) To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

16

Range Available
Current Rating (A)
6 10 30 60 100 200

MPE Part Number

DS26088 DS26089 DS26090 DS26091 DS26092 DS26093

Performance Curve
5 5 6 6 7 7

Volt Drop (mV)

325 200 200 200 120 120

Heat Dissipation (W)

3 3 6 12 12 24

Major Dimensions (mm) A

165 180 195 215 195 195

L
245 260 275 295 290 300

W
M6 M6 M6 M6 M8 M10

Approx Weight (kg)

1.2 1.2 1.5 1.5 1.8 1.8

Dimensions and Mechanical Details

See table above for major dimensions. The filters are housed in electroplated brass tubes and are sealed with epoxy resin. The main body of the filter is finished in light grey paint. Dimensions are given in mm. Mounting and terminal nuts and washers are supplied.

Typical Installation Details

Any paint should be removed from the bulkhead around the fixing hole to ensure a good earth bond and RF seal. RF washers, where fitted, should be fitted between the filter and bulkhead. A plain washer should be fitted between the mounting nut and bulkhead. Terminals should be enclosed by the user after fitting the filter to prevent any danger of electric shock, and also to provide screening of incoming and outgoing lines.

Ordering Code:
Filter Part Number Add suffix V for transient suppressed filter DS XXXXX / X e.g. DS 26088V

17

Single Line AC Filters (Rectangular Cases)

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
These single line a.c. power line filters in a rectangular package are designed for mounting on a bulkhead. They are suitable for all voltages up to 250V a.c. 50/60Hz. They are particularly suited to high current power and control line applications where the return current has to return via a different route.

General Specification
Rated Voltage : 250V a.c. 50/60Hz (also suitable for up to 600V d.c.) Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop at Full Load d.c. Current Discharge Time to Below 34V : As tabulated opposite : 100dB from 14kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 60s maximum

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 39. The filters are housed in electroplated steel cases. Dimensions are given in mm.

18

Range Available
Current Rating (A)
5 10 30 60 100 200

MPE Part Number

DS26394 DS26395 DS26396 DS26397 DS26398 DS26399

Performance Curve
1 1 1 1 1 1

Volt Drop (V)

1 1 1 1 1 1

Heat Dissipation (W)

8 15 35 60 75 150

Major Dimensions (mm) A

600 600 700 850 1000 1200

B
100 100 130 130 160 200

C
90 90 110 110 130 150

Case Size See Page 39

hh hh ii jj kk ll

Approx Weight (kg)

12 12 20 25 35 60

Transient Suppression
All types can be supplied with integral transient suppression fitted between the input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS26394CV

19

Standard Range

120 110 100

Typical Insertion Loss (dB)

90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

2 3

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
From screened rooms to industrial power equipment, uncontrolled radio interference presents a common hazard. This range of filters is designed specifically for use on single and three phase mains, and has all the advantages of using current compensating inductors. Three phase filters are also suitable for three phase supplies without neutral. In such installations, the neutral terminal should be left unconnected.

General Specification
Rated Voltage : Single Phase Filters : 250V a.c. 50/60Hz (also suitable for 2 line d.c. supplies up to 600V d.c. provided that load current returns through the filter) : 250/440V a.c. 50/60Hz : As tabulated opposite : See graph and table Performance curve 1 meets 100dB at 10kHz Performance curve 2 meets 100dB at 50kHz Performance curve 3 meets 100dB at 100kHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 30s maximum

: Three Phase Filters Rated Current Insertion Loss

Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

20

Range Available
Current Rating (A) MPE Part Number Performance Curve Volt Drop (mV) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Single Phase ( +N) 5 10 15 30 60 100 200 400 DS23547 DS23330 DS23752 DS23332 DS23334 DS23336 DS23708 DS26050 1 1 1 1 1 2 3 3 500 500 500 500 500 500 500 500 7 11 14 22 50 60 120 150 310 310 310 550 550 640 660 1250 175 175 175 205 205 205 475 475 90 90 90 95 105 120 135 150 a a a e f i u mm 8 8 8 16 20 22 60 110

Three Phase ( +N) 5 10 30 60 100 200 400 DS23619 DS23331 DS23333 DS23335 DS23337 DS23709 DS26051 2 2 1 2 2 3 3 500 500 500 500 500 500 500 11 16 45 70 70 160 170 310 310 550 550 660 660 1250 350 350 410 410 410 575 575 90 90 95 110 135 150 150 b b g h j v nn 16 16 22 32 45 70 120

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter

DS XXXXX / X / X

e.g. DS23547CV

21

Extended Performance Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
This range of filters has been designed to meet the very highest insertion loss requirement of 100dB from 10kHz to 10GHz and features an extended low frequency performance to provide considerable filter attenuation at frequencies as low as 1kHz. Available in current ratings from 6 amps to 400 amps in both single and three phase versions, these filters are ideally suited for TEMPEST, EMP, and similar applications where the very highest performance is required.

General Specification
Rated Voltage : Single Phase Filters : 250V a.c. 50/60Hz (also suitable for 2 line d.c. supplies up to 600V d.c. provided that load current returns through the filter) : 250/440V a.c. 50/60Hz : As tabulated opposite : 100dB from 10kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 30s maximum

: Three Phase Filters Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

22

Range Available
Current Rating (A) MPE Part Number Performance Curve Volt Drop (mV) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Single Phase ( +N) 6 10 16 32 63 100 200 400 DS25940 DS25941 DS25942 DS25943 DS25944 DS25945 DS26060 DS26062 1 1 1 1 1 1 1 1 500 500 500 500 500 500 500 500 8 11 15 25 52 60 120 160 310 310 550 550 640 660 750 1050 175 175 205 205 205 475 500 525 90 90 95 95 120 135 160 185 a a e e i u pp qq 8 8 16 18 22 60 75 110

Three Phase ( +N) 6 10 16 32 63 100 200 400 DS25946 DS25947 DS25948 DS25949 DS25950 DS25951 DS26061 DS26063 1 1 1 1 1 1 1 1 500 500 500 500 500 500 500 500 12 16 25 48 70 70 120 240 310 310 550 550 660 660 750 1700 350 350 410 410 410 575 700 700 90 90 95 95 135 150 170 170 b b g g j v rr ss 16 16 22 24 45 70 95 200

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter

DS XXXXX / X / X

e.g. DS25940CV

23

Low Leakage Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

2 3

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
This range of single and three phase filters features a low leakage construction offering increased levels of safety. Applications include secure communications systems, computer installations, and portable screened enclosures. These filters are designed for use on mains supplies with a dedicated neutral. The benefits to be obtained by using MPEs proprietary low leakage filter designs together with conditions of operation are described in detail in the technical notes on page 7 of this catalogue.

General Specification
Rated Voltage : Single Phase Filters : 250V a.c. 50/60Hz (also suitable for 2 line d.c. supplies up to 600V d.c. provided that load current returns through the filter) : 250/440V a.c. 50/60Hz : As tabulated opposite : See graph and table Performance curve 2 meets 100dB at 50kHz Performance curve 3 meets 100dB at 100kHz : 25oC : -45oC to +50oC : As tabulated opposite : 500mV : 30s maximum : As tabulated opposite

: Three Phase Filters Rated Current Insertion Loss

Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V Maximum Continuous Earth Leakage Current (per Neutral-Earth Volt at 50Hz)

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

24

Range Available
Current Rating (A) MPE Part Number Performance Curve Leakage Current (mA) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Single Phase ( +N) 5 10 15 30 60 100 200 400 DS23550 DS23551 DS26231 DS23552 DS23553 DS23554 DS25915 DS25917 2 2 2 2 3 3 3 3 15 15 15 25 25 30 50 100 7 11 14 21 50 60 120 150 425 425 425 550 725 760 820 1250 175 175 175 205 205 205 475 475 90 90 90 95 105 120 150 150 c c c e l n x mm 12 12 12 16 23 28 80 110

Three Phase ( +N) 5 10 30 60 100 200 400 DS23620 DS23555 DS23556 DS23557 DS23558 DS25916 DS25918 3 3 3 3 3 3 3 30 30 45 55 95 150 150 10 15 42 68 70 160 170 425 425 590 725 780 820 1250 350 350 410 410 410 575 575 90 90 95 110 135 150 150 d d w m p y nn 18 18 24 42 55 85 120

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS23550CV

25

Low Leakage Extended Performance Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
Featuring full 100dB performance down to 10kHz, these proprietary single and three phase low leakage filters were originally developed to meet stringent requirements within modern military communications systems. However, with the increasing importance of high performance at low frequency and greater emphasis on increased safety, their applicability is now widespread. For full details of the benefits of low leakage filters and their conditions of operation, please refer to the technical notes on page 7 of this catalogue. Capacitive input and inductive output are standard features of this range. It is worth noting that, in certain circumstances, even greater low frequency performance can be achieved by using the filter in reverse. Terminal polarity must be maintained. (Please refer to notes on page 8 for more details.)

General Specification
Rated Voltage : Single Phase Filters : 250V a.c. 50/60Hz (also suitable for 2 line d.c. supplies up to 600V d.c. provided that load current returns through the filter) : 250/440V a.c. 50/60Hz : As tabulated opposite : 100dB from 10kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : 1.2V : 60s maximum : As tabulated opposite

: Three Phase Filters Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V Maximum Continuous Earth Leakage Current (per Neutral-Earth Volt at 50Hz)

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

26

Range Available
Current Rating (A) MPE Part Number Performance Curve Leakage Current (mA) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Single Phase ( +N) 5 10 15 30 60 100 200 400 DS23548 DS23549 DS26232 DS23403 DS23425 DS23466 DS23467 DS26056 1 1 1 1 1 1 1 1 20 20 20 60 60 80 120 150 15 27 36 55 115 200 400 400 725 725 725 820 970 1206 1206 1750 175 175 175 350 350 350 573 650 90 90 90 120 120 150 162 180 k k k q r s t z 15 15 15 42 62 100 150 240

Three Phase ( +N) 5 10 30 60 100 200 400 DS23852 DS23853 DS23854 DS23855 DS23856 DS23857 DS23858 1 1 1 1 1 1 1 50 50 120 200 240 280 300 16 40 120 200 270 500 500 725 725 820 970 1206 1206 1750 350 350 700 700 700 930 1000 95 95 120 150 162 170 180 aa aa cc dd ee ff gg 30 30 85 130 170 230 320

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filters DS XXXXX / X / X e.g. DS23548CV

27

"2 Phase" Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

2 3

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
This unique range of power line filters was designed and developed by MPE to provide optimum high performance filtering on special 2 line mains supplies where neither line is tied to neutral. Examples might be: marine generator supplies, two phases taken from a three phase supply, transformer isolated supplies, and certain European grid systems. Current ratings from 5 amps to 400 amps per phase are available. All types can be supplied fitted with varistor transient suppressors if required.

General Specification
Rated Voltage : 250V a.c. 50/60Hz phase to earth : 440V a.c. 50/60Hz phase to phase (also suitable for 2 line d.c. supplies up to 600V d.c. provided that load current returns through the filter) : As tabulated opposite : See graph and table Performance curve 2 meets 100dB at 50kHz Performance curve 3 meets 100dB at 100kHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 30s maximum

Rated Current Insertion Loss

Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

28

Range Available
Current Rating (A) MPE Part Number Performance Curve Volt Drop (mV) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Two Phase 5 10 15 30 60 100 200 400 DS26365 DS26366 DS26367 DS26368 DS26369 DS26370 DS26371 DS26372 2 2 2 2 2 3 3 3 500 500 500 500 500 500 500 500 7 11 14 22 50 60 120 150 310 310 310 550 550 640 660 1250 175 175 175 205 205 205 475 475 90 90 90 95 105 120 135 150 a a a e f i u mm 8 8 8 16 20 22 60 110

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 140 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS26365CV

29

400Hz Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
This range of filters has been specially designed for use on 400Hz systems and utilises capacitors with low loss dielectric material to minimise heat dissipation. By using coupled choke designs, it has been possible to provide a good performance with comparatively low capacitance values and hence reactive current, but it must be remembered that at 400Hz, reactive current can be significant and this current has to be supplied by the generator as well as the load current. Many 400Hz supplies have high levels of harmonic content. This can cause additional heating within filters, so if this is known to be the case, it is better to select a filter of higher current rating than would otherwise be required. In extreme cases of harmonic content, please contact our technical department for advice.

General Specification
Rated Voltage Rated Current Insertion Loss Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Discharge time to below 34V : Single Phase Filters : Three Phase Filters : 115V a.c. 400Hz : 115/200V a.c. 400Hz : As tabulated opposite : 100dB from 100kHz to 10GHz : 25oC : -45oC to +50oC : As tabulated opposite : As tabulated opposite : 30s maximum

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 38. The filters are housed in electroplated steel cases. Dimensions are given in mm.

30

Range Available
Current Rating (A) MPE Part Number Performance Curve Volt Drop (mV) Heat Dissipation (W) Major Dimensions (mm) A B C Case Size See Page 38 Approx Weight (kg)

Single Phase ( +N) 5 10 30 60 100 200 DS25900 DS25901 DS25902 DS25903 DS25904 DS25905 3 3 3 3 3 3 500 500 500 500 500 500 5 11 22 50 60 120 310 310 550 550 640 660 175 175 205 205 205 475 90 90 95 105 120 135 a a e f i u 8 8 16 20 22 60

Three Phase ( +N) 5 10 30 60 100 200 DS23700 DS23605 DS23606 DS23607 DS23608 DS25907 3 3 3 3 3 3 500 500 500 500 500 500 7 15 50 70 70 160 310 310 550 550 660 660 350 350 410 410 410 575 90 90 95 110 135 150 b b g h j v 16 16 22 32 45 70

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 150V a.c. 80 Joules (10/1000s) Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

Installation instructions are given on page 37. The standard cable entry consists of an end conduit entry hole on the filter input (supply) side and a base conduit exit hole on the output (load) side. Filters can be supplied with other cable entry positions if required. These are detailed on page 37 and are specified by adding the appropriate suffix to the filter part number. To facilitate installation of these filters, separate fixing kits are available to suit bulkhead panel thicknesses up to 20mm. Full details are given on page 36.

Ordering Code:
Filter Part Number Suffix C for standard cable entry For other cable entries, see page 37 Add suffix V for transient suppressed filter DS XXXXX / X / X e.g. DS25900CV

31

Very High Current Range

120 110

Typical Insertion Loss (dB)

100 90 80 70 60 50 40 30 20 10 0 1k 10k 100k 1M 10M 100M 1G 10G

Frequency (Hz)
Asymmetric Performance in 50 ohm System. With or Without load.

Applications
This new range of filters has been developed for use on very high current three phase and neutral mains supplies. All filters employ MPEs proprietary low leakage filter design incorporating current compensating inductors to provide very low heat dissipation and hence running costs. Two performance categories are offered both providing full insertion loss with or without load. These filters are ideal for use in EMP protection systems and in TEMPEST applications. The higher performance versions meet the filter attenuation requirements of MIL-STD 188-125 for use in high specification EMP protection systems. Customised terminal chambers can be supplied to interface to individual installations. All types are available with transient suppressors fitted to the input terminal busbars.

General Specification
Rated Voltage Rated Current Insertion Loss : 250/440V a.c. 50/60Hz : As tabulated opposite : Standard performance: 100dB 100kHz - 1GHz : Extended performance: 100dB 10kHz - 1GHz (See curves 3 and 1 respectively) : 16oC : -25oC to +50oC : As tabulated opposite : As tabulated opposite : As tabulated opposite : 30s maximum : 250mA : 1.25 times rated current for 15 minutes : 20,000A for 1 second

Maximum Temperature Rise on Full Load Operating Temperature Range on Full Load Maximum Full Load Heat Dissipation Maximum Volt Drop per line at Full Load d.c. Current Maximum d.c. Resistance per line Discharge Time to Below 34V Maximum Continuous Earth Leakage Current (per Neutral-Earth Volt at 50Hz) Maximum Overload Current Rating Maximum Short Circuit Fault Current Rating

Dimensions and Mechanical Details

See table opposite for major dimensions. Detailed dimensions are given on page 34.

32

Range Available
Current Rating (A) MPE Part Number DC Resistance (m) Volt Drop (mV) Heat Dissipation (W) Major Dimensions (mm) A B C Case Stye See Page 34 Approx Weight (kg)

Three Phase ( +N) Standard Performance 800 800 1200 1200 1600 2400 DS23973 DS23521 DS26310 DS26311 DS26320 DS26330 0.13 0.13 0.07 0.07 0.04 0.03 100 100 76 76 65 60 250 250 350 350 400 500 1554 1554 1600 1600 1800 2600 864 864 1000 1000 1000 1200 285 285 300 300 350 450 A C A C A A 250 250 300 300 350 450

Three Phase ( +N) Extended Performance 800 800 1200 1200 1600 2400 DS26307 DS26308 DS26314 DS26315 DS26324 DS26334 0.2 0.2 0.1 0.1 0.06 0.04 150 150 115 115 100 90 375 375 550 550 600 750 2400 2400 2500 2500 2900 4100 864 864 1000 1000 1000 1200 285 285 300 300 350 450 A C A C A A 350 350 450 450 550 650

Note: Extended performance filters are supplied as two interlocking parts for ease of handling and installation. Note: "C" case styles are not offered for 1600A and 2400A filters as it is more practical to use a filter with case style "A" and penetrate the shield via the terminal enclosure.

Transient Suppression
All types can be supplied with integral transient suppression fitted between each input terminal and earth. Varistor rating : 275V a.c. 360 Joules Other varistor ratings can also be supplied. To specify the transient suppressed version, suffix V is added to the filter part number (see ordering code).

Typical Installation Details

General installation guidance notes are given on page 8. After mounting, for safety and for shielding purposes the filter terminals must be enclosed by screened covers. Custom terminal chambers and mounting frames can be supplied if required. These filters have integral blind inserts to facilitate mounting and screening of terminal enclosures. They must not be used to support the weight of either the filter or the terminal enclosure. Because of the very high current rating of these filters, it is important that all conductors pass through a common cable entry point in the shield to avoid eddy current heating effects.

Ordering Code:
Filter Part Number Add suffix V for transient suppressed filter DS XXXXX / X e.g. DS23973V

33

Very High Current Range Dimensions

Standard Performance Filters Case Style A

Case Style C

Transportation holes may be used for connection of a separate safety earth, if required.

Extended Performance Filters Case Style A Case Style C

Note: Extended performance filters are supplied as two interlocking parts for ease of handling and installation. An interface gasket is supplied to join the two sections.

34

Terminal Details

Dimensions
Filter Current Rating (A)
800 1200 1600 2400

Dimensions of Standard Performance Filters (mm) A

1554 1600 1800 2600

B
864 1000 1000 1200

C
285 300 350 450

D
180 185 212 255

E
964 1100 1100 1300

F
920 1056 1056 1256

G
530 600 700 1000

H
247 200 200 300

J
125 155 200 195

K
1420 1450 -

M
162 125 125 165

N
180 250 250 290

R
125 155 -

Filter Current Rating (A)

800 1200 1600 2400

Dimensions of Extended Performance Filters (mm) (where different from above) A

2400 2500 2900 4100

L
846 900 1100 1500

S
442 447 550 900

T
450 428 478 600

U
2265 2350 -

Filter Current Rating (A)

800 1200 1600 2400

Busbar Size (mm)

50 x 8 80 x 10 125 x 10 Double bars each 120 x 10 with 10mm separation

35

Fixing Kits

These high quality fixing kits have been designed to provide an RFI tight bulkhead penetration for cables to facilitate fixing of rectangular filters to bulkheads or walls of shielded enclosures. They make it easier to achieve a full RFI seal between filter case and bulkhead up to the highest frequencies, which is not usually achievable with standard electrical conduit fittings due to badly fitting threads. Each bulkhead fixing kit comprises a penetration tube complete with nuts, heavy duty washers, gaskets, and end bushes for cable protection. The main components are made from electro-tinned steel. The fixing kit is ordered by specifying the MPE part number in the table below. Fixing screw sets are also available separately. These are made from electro-tinned steel and comprise a set of four screws each with washers, nuts, and spring washers. They are selected by choosing the thread size appropriate to the filter fixing hole diameter.

Bulkhead Fixing Kits

Cable Entry Hole Diameter (mm)
16 20 25 32 40 50 63 75

MPE Part Number Bulkhead Thickness up to 20mm

807146 807147 807148 807149 807150 807151 807152 807153

Fixing Screw Sets

Fixing Hole Screw Diameter Thread Size (mm) (mm)
4.5 5.5 7 9 11 13 17 21 M4 M5 M6 M8 M10 M12 M16 M20

MPE Part Number Bulkhead Thickness up to 20mm

806950 806951 806952 806953 806954 806955 806956 806957

36

Installation Details
Typical installation details are shown below. See page 8 for further technical information relating to installation.

Cable Entry Options

The following standard cable entry hole positions are available on all rectangular filters with terminal compartments. The required cable entry is simply specified by adding the appropriate suffix to the filter part number as shown below. Other cable entries can be provided to special order. Suffix C denotes the standard version and this type will be supplied in the event of no cable entry suffix being specified. Note: Transient suppressors, where fitted, are always on the input end of the filter.
PART NO. DS XXXXX/A PART NO. DS XXXXX/B

INPUT END

INPUT END

PART NO. DS XXXXX/C

PART NO. DS XXXXX/D

INPUT END

INPUT END

37

Outline Dimensions

Dimensions are tabulated below for rectangular style filters. They apply to the standard cable entry style. (i.e. suffix C on filter part number - see page 37) All dimensions are given in mm.

Normal configuration is for the neutral terminal to be adjacent to the earth terminal at the supply end of the filter.
CASE SIZE
a b c d e f g h i j k l

Table of Dimensions (mm) A

310 310 425 425 550 550 550 550 640 660 725 725

B
175 350 175 350 205 205 410 410 205 410 175 205

C
90 90 90 90 95 105 95 110 120 135 90 105

D
212 212 327 327 487 487 487 487 537 537 627 621

E
45 45 45 45 48 48 48 48 48 68 45 48

F
88 175 88 175 103 103 205 205 103 205 88 103

G
35 35 45 45 45 45 45 45 65 75 45 55

H
49 49 49 49 31 31 31 31 52 62 49 52

J
24 67 24 67 61 61 62 62 61 62 24 61

K
127 216 127 216 83 83 286 286 83 286 127 83

P
88 175 88 175 103 103 205 205 103 205 88 103

S
M6 M6 M6 M6 M10 M10 M10 M10 M10 M10 M6 M10

T
20 25 20 25 32 32 32 32 32 32 20 32

V
9 9 9 9 9 9 9 9 9 9 9 9

W
M5 M5 M5 M5 M8 M8 M8 M8 M8 M8 M5 M8

X
65 65 85 85 85 85 85 110 110 120 85 110

38

CASE SIZE
m n p q r s t u v w x y z aa bb cc dd ee ff gg hh ii jj kk ll mm nn pp qq rr ss

Table of Dimensions (mm) A

725 760 780 820 970 1206 1206 660 660 590 820 820 1750 725 725 820 970 1206 1206 1750 600 700 850 1000 1200 1250 1250 750 1050 750 1700

B
410 205 410 350 350 350 573 475 575 410 475 575 650 350 350 700 700 700 930 1000 100 130 130 160 200 475 575 500 525 700 700

C
110 120 135 120 120 150 162 135 150 95 150 150 180 95 95 120 150 162 172 180 90 110 110 130 150 150 150 160 185 170 170

D
663 656 656 710 860 1130 1130 537 537 527 680 680 1260 635 635 710 860 1086 1070 1260 540 640 770 870 1070 760 760 620 660 620 1210

E
48 48 68 60 60 75 81 68 75 48 75 75 90 47 47 60 75 81 85 90 45 55 55 65 75 75 75 80 93 85 85

F
205 103 205 175 175 175 286 238 288 205 238 288 325 175 175 350 350 350 465 500 50 65 65 80 100 238 288 250 263 350 350

G
55 55 60 55 55 60 75 60 60 45 70 70 75 45 45 55 55 60 68 75 30 30 40 65 65 75 75 60 60 60 75

H
31 52 62 55 55 38 38 62 62 31 70 70 245 45 45 55 55 60 68 245 30 30 40 65 65 245 245 65 195 65 245

J
62 61 62 110 110 110 110 110 110 62 110 110 150 85 85 175 175 175 230 250 20 30 30 30 40 110 110 130 130 150 150

K
286 83 286 130 130 130 353 255 355 286 255 355 350 180 180 350 350 350 470 500 60 70 70 100 120 255 355 240 265 400 400

P
205 103 205 175 175 175 286 238 288 205 238 288 325 175 175 350 350 350 465 500 50 65 65 80 100 238 288 250 263 350 350

S
M10 M10 M10 M10 M10 M10 M12 M12 M12 M10 M12 M12 M20 M6 M6 M10 M10 M10 M12 M20 M6 M10 M10 M10 M12 M20 M20 M12 M20 M12 M20

T
32 32 32 32 32 32 51 51 51 32 51 51 63 20 20 32 32 32 51 75 20 25 25 32 51 63 75 40 51 51 75

V
9 9 9 13 13 13 13 13 13 9 13 13 17 9 9 13 13 17 17 17 9 13 13 13 17 17 17 13 13 13 17

W
M8 M8 M8 M8 M8 M8 M12 M12 M12 M8 M12 M12 M20 M5 M5 M8 M8 M8 M12 M20 M5 M8 M8 M8 M12 M20 M20 M12 M20 M12 M20

X
110 110 120 110 110 120 135 120 120 85 140 140 300 85 85 110 110 120 135 300 65 65 85 130 130 300 300 120 250 120 300

39

Custom Designs

The products detailed within this catalogue comprise one of the most comprehensive ranges of power line filters currently available, and should fulfil most system requirements. Whilst standard catalogue filters should always be specified as a preferred option, MPE recognise that there will inevitably be instances where non-standard filters are required. We are always prepared to offer specialist advice and guidance on custom solutions to specific EMC problems. Some of the areas where we have previously helped our customers include:Modified filter circuitry to suit unusual terminating impedances. Special filter circuitry to meet non-standard performance requirements. Filters for supplies with high harmonic content. Special voltage and current requirements. High shock and vibration capability. Reduced magnetic signature filters. Customised mounting hardware. Extended terminal compartments to suit oversize cables. Special cable entry sizes and positions. Interfaces to trunking and distribution boards. To discuss your custom requirements with one of our filter engineers, please call our Technical Helpline.

MPE Technical Helpline: +44 (0) 151 632 9199 MPE Sales: MPE Fax: MPE Web Site: +44 (0) 151 632 9100 +44 (0) 151 632 9112 www.mpe.co.uk

STANDARD TERMS AND CONDITIONS

Except where the buyer is dealing as a consumer (as defined in section 12 of the Unfair Contract Terms Act 1977) all other warranties, conditions or terms relating to the quality and/or fitness for purpose, merchantability or condition of the goods and/or supply of the services and whether implied by statute or common law or made expressly whether by us or our servants or agents or otherwise are excluded to the fullest extent permitted by law. Except in relation to death or personal injury caused by our negligence, we shall not be liable by reason of any representation or any implied warranty, condition or other term, or any duty at common law, or under any express terms, for any indirect or consequential loss or damage (including loss of profits), costs, expenses or other claims for consequential loss whatsoever (and whether caused by the negligence by us, our employees or agents or otherwise) which arise out of or in connection with the supply of the goods and/or services or the use or resale of the goods by the buyer or arising from any breach or failure, direct or indirect, on the buyers part under the terms of the contract.

40