What Is Engine ?: Engine Is A Device Which Converts Other Form of Energy Into Mechanical Energy
What Is Engine ?: Engine Is A Device Which Converts Other Form of Energy Into Mechanical Energy
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WHAT IS ENGINE ?
ENGINE IS A DEVICE WHICH CONVERTS OTHER FORM OF ENERGY INTO MECHANICAL ENERGY.
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WHAT IS DIESEL ENGINE ?
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A RECIPROCATING ENGINE IN THE CYLINDERS OF WHICH AN INTRODUCED CHARGE OF AIR IS COMPRESSED SUFFICIENTLY TO ENSURE SPONTANEOUS IGNITION AND COMBUSTION OF AN ATOMISED STREAM OF FUEL INJECTED INTO THE SAID CHARGE OF COMPRESSED AIR.
ENGINE CYCLE. WHICH WORKS ON THE DIESEL PRINCIPLE OR DEISEL
DR. RUDALF DIESEL, A GERMAN, IN 1896 INVENTED A PROCESS OF COMBUSTION WHICH GIVES LOWER FUEL CONSUMPTION & HIGHER THERMAL EFFICIENCY
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ENGINE HISTORY:
Year 1860 1867 1876 1886 1890 1896 Name Jean Lenoir Otto & Eugene Langen Otto Bentz Herbert Akroyd Stuart Rudolf Diesel Engine 2 Stroke 2 Stroke 4 Stroke 4 Stroke 4 Stroke 4 Stroke Fuel Petroleum Gas Petrol Gas Poor Quality Poor Quality
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GAS LAW
PV =nRT
P - PRESSURE V - VOLUME
T - TEMPERATURE
n & R - CONST.
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IMPORTANT ENGINE TERMINOLOGY
TDC & BDC TURNING POINTS OF PISTON ARE CALLED TDC & BDC STROKE LENGTH DISTANCE BETWEEN TDC & BDC IS CALLED STROKE (350) SWEPT VOLUME VOLUME BETWEEN THESE POINTS IS SWEPT VOLUME COMPRESSION SPACE SPACE BETWEEN PISTON & CYL. HEAD IS COMPN. SPACE. COMPRESSION RATIO IS THE RATIO OF VOLUMES BEFORE & AFTER COMPRESSION. (12 : 1) COMBUSTION PRESSURE
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IS THE MAXIMUM PRESSURE DEVELOPED DURING COMBUSTION. ALSO CALLED PEAK PR.
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IMPORTANT ENGINE TERMINOLOGY
MEAN INDICATED PRESSURE
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IS THEORETICAL MEAN PRESSURE ACTING ON PISTON DURING POWER STROKE INDICATED POWER IS THE POWER CALCULATED WITH MIP. EFFECTIVE POWER
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SUCTION
COMPRESSION EXPANSION
EXHAUST
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OTTO (CONSTANT VOLUME) CYCLE:
3
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1-2
2-3
P
2 0 4 1
3-4 4-1
TH
= 1 - (1/ r ) -1
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DIESEL (CONSTANT PRESSURE) CYCLE:
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1-2
ISENTROPIC COMPRESSION
2-3
3-4 4-1
P
0
4 1
rc - 1 rc -1)
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DUAL COMBUSTION CYCLE: 3 2
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TH = 1-(1/
1
r)
r r -1 (r -1)+r r (r
P. c P P. 1 2 4 3 3 2
-1 c )
V
0
5
1
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ACTUAL INDICATOR DIAGRAM
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POWER STROKE
COMPRESSION STROKE
EXHAUST STROKE
SUCTION STROKE
V
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TDC 1 10 5 7 6 1 2
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OPERATION TIMINGS
1,6 3,9 2
8 4 3 (ECONOMY)
: TDC : BDC : EXHAUST VALVE CLOSES (400 ATDC) : INLET VALVE CLOSES (100 ABDC)
8 10
: EXHAUST VALVE OPENS (550 BBDC) : INLET VALVE OPENS (400 BTDC)
EXHAUST STROKE
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INDICATED HORSE POWER = PLAN n
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(Metric H. P.)
4500
P - MEAN INDICATED PR.(KGF/CM2) L - LENGTH OF STROKE IN M A - CYL. X-SECTION IN CM2 N - NO. OF WORKING STROKE / MIN. (FOR 4 STROKE - RPM/2) n - NO. OF CYL
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MPS = N ( RPM ) x L ( STROKE IN M ) 30 8.4 M/S ( 720 RPM ) 8.75 M/S ( 750 RPM )
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= =
SIGNIFICANCE
INDICATES THE RAPIDITY WITH WHICH AIR IS COMPRESSED. EFFECTS SPEED OF COMBUSTION AND SCAVENGING EFFICIENCY.
LIMITATIONS
FRICTIONAL LOSSES IN LINER & PISTON RINGS. ACCELERATION STRESSES IN COMPONENT MATERIAL. SPEED OF COMBUSTION. COMBUSTION EFFICIENCY. SERVICE LIFE OF PARTS.
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HIGHER MIP MEANS LIMITATIONS
HIGHER PEAK PR. HIGHER MECHANICAL LOAD ON CONROD, CONROD BOLTS ETC. HIGHER LOAD ON OIL FILM BEARINGS,
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CRANKSHAFT,
HIGHER MECHANICAL LOAD ON PISTON TOP, LINER TOP & CYL. HEAD UNDERSIDES LARGER AMOUNT OF FUEL TO BURN. HIGHER MECHANICAL LOAD ON FUEL INJ. EQUIPMENT. HIGHER THERMAL LOAD ON PISTON, LINER & CYL. HEAD. RESISTANT MATERIAL FOR COMP. ADVERSE EFFECTS ON LINER LUBRICATION. HIGHER LEVEL OF THE THERMAL STRESSES IN PISTON, LINER & CYL. HEAD. HEAT