FILE NO.

333-200511

SERVICE MANUAL

DLP PROJECTOR

TDP-P8

The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s). This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use the parts described in this manual and lead-free solder (*2). For (*1) and (*2) , see the next page.

TOSHIBA CORPORATION

Published in Japan, August 2005 GREEN

(*1)

GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing lead. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts. Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the CE industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT ! The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104 F (30C to 40C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this productespecially when soldering large components, through-hole pins, and on PCBsas the level of heat required to melt lead-free solder is high.

Preface
This manual is applied to TDP-P8 0.7 XGA / 12o DDR DMD projection system. It is the mode of single Panel, 156 Watt Compact P-VIP Lamp and 1024(H) x 768(V) resolution. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting. Notice: The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in future edition. TDP-P8 Service Manual Copyright August, 2005 All Rights Reserved Manual Version 1.0

TDP-P8

Table of Contents
Chapter 1 Introduction
Product Highlight Mechanical Specifications Display Panel Specifications Electrical Specifications Optical Specifications Environmental Specifications

1-1
1-1 1-2 1-3 1-3 1-6 1-6

Chapter 2

Disassembly Procedure
Equipment Needed Appearance Remove Lamp Cover and Lamp Remove Top Cover and Keypad Board Remove IR Sensor Board Remove Main Board and IO Cover Remove Thermal Switch and Fan Remove Ballast Module Remove DC DC Module Remove Interlock Switch Remove Focus Ring, Zoom Ring and Engine Light Cut Disassemble Engine Remove Zoom Lens

2-1
2-1 2-1 2-2 2-3 2-5 2-6 2-9 2-10 2-11 2-12 2-13 2-14 2-16

Chapter 3

Troubleshooting
Equipment Needed LED Lighting Message Main procedure

3-1
3-1 3-1 3-2

Chapter 4

Function Test and Alignment Procedure

Product Test Equipment Test Condition Test Display Modes & Pattern Inspection Procedure Calibration I

4-1
4-1 4-1 4-1 4-2 4-5 4-6 TDP-P8

Guide to Enter Factory Mode and Factory Reset Color Wheel Index Alignment

4-7 4-7

Chapter 5

Firmware Upgrade Procedure

Equipment Needed Installation Procedure Firmware Upgrade Procedure

5-1
5-1 5-2 5-6

Chapter 6

Spare parts list

6-1

III

TDP-P8

Chapter 1

Introduction
1-1
-

Product Highlights
One panel 0.7" XGA / 12o DDR DMD projection system 156 - Watt Compact P-VIP Lamp (user replaceable) High efficiency cooling system with system acoustic noise level typical 38dB(A) Light weight Approx. 2.2~2.5lbs Manual focus projection, 1:1.15 mechanical zoom lens True 1024 x 768 resolution, 16.7M True colors With up, down, left, and right screen reverse Build-in full screen NTSC / PAL / SECAM video capability with S-video / Composite / HDTV component signal through D-sub. SXGA / XGA / SVGA / VGA / MAC compatibility with one D-Sub 15 pin VGA connector input terminal Auto image re-sizing to 1024 x 768 full screen Auto detection of computer signal input Auto Image synchronization (Auto-tracking / frequency / position adjustment) Powerful enlarge and freeze function Automatically saves adjustments for future use IR remote control function Adaptive voltage control fan speed Digital Vertical Keystone Correction

1-1

TDP-P8

1-2

Mechanical Specifications
- Internal 197 x 147 x 53 mm - External 200 x 150.5 x 56 mm (main body) - Approx. 2.2~2.5 lbs. - Advanced air flow - Two fans with low system acoustic noise level - Temperature control circuits with adaptive voltage control fan speed - Maximum touch temperature follows UL60950 regulation
Maximum temperature rise oC Metal Glass, Porcelain, Vitreous, Material 70 65 80 80 Plastic rubber 85 75 95 95

Dimensions(WxDxH)

Weight Cooling System

Parts In Operator Access Area

Handles, knobs, grips, etc. held or touched for short periods only handles, knobs, grips, etc. continuously held in normal use External surface of equipment which may be touched Parts inside the equipment which may be touched

60 55 70 70

Cabinet

- Provides space for PCB boards, fan, optical engine, power supply, Compact P-VIP Lamp - Projection Zoom Lens - One IR receiver window - Outlet vent - One D-sub 15-pin VGA for Analogue RGB / HDTV Component signal - One S-Video Input, One Composite Video Input, One USB Port - AC power input IEC-C6 socket, rack mount type - One IR receiver window - Kensington key lock hole - Inlet vent - Keypads - LED indicators - Spec. and warning labels - One elevator foot, one fix foot and one adjustable foot - One lamp cover - Inlet vent - One 1/4* thread hole for photo tripod 1-2 TDP-P8

Front Side

Rear Side

Top Side

Bottom

Left Side Right Side Lamp housing

- Inlet vents - Outlet vents - Lamp could be changed by customer, but should follow the user manual instruction. - Replaceable Lamp should be provided by Coretronic or its authorized agencies. - 8 degree with elevator mechanism - +/- 15 degrees (30 degrees) - Top Cover: Silver - Bottom Cover: Silver - Front Cover: Silver gray - AZ91D Mg Alloy for Top and bottom chassis - NORYL and other engineering plastic for plastic parts - Lamp power supply shut off automatically when door opens.

Title Angle Keystone correction Color

Materials

Lamp Door Protection

1-3
Type

Display Panel Specifications

- DMD (0.7 12 Degree DDR XGA Digital Mirror Device - 1024 (H) x 768 (V)

Number of active dots

1-4

Electrical Specifications
- Input AC 100 - 240V~ , 2A, 50 - 60 Hz with PFC - 156 Watt Lamp and Lamp Driver - Variance FAN speed control (Depend on temperature variant) - 195W Typical@110V - Computer Input (VGA) - Composite Video Input (x 1) - S-Video Input (Standard x 1) - USB Port - Hsync Frequency : 31.5-80 kHz - Vsync Frequency : 56-85 Hz

Power Supply

Power consumption Terminals

Input signal spec.

1-3

TDP-P8

- Video Signal RGB (PC) Analog RGB 0.7Vp-p, 75 ohm Analog RGB 1Vp-p, 75 ohm, - Sync. signal: Separate Sync: H, V TTL level (bi-polarity) Composite Sync: TTL level (bi-polarity) Sync-on-green: negative sync. 0.3Vp-p - Video Composite video: 75 ohm S-video Luminance: 75 ohm Chrominance : 75 ohm System Controller Chip Video Compatibility - TI DDP2000 - Standards : NTSC PAL SECAM HDTV

- M (3.58MHz), 4.43 MHz, - B, D, G, H, I , M , N - B, D, G, K, K1, L - 480i/576i ; 480p/576p ; 720p 50/60 Hz ; 1080i 50/60Hz

XGA Compression

- by using TI DDP2000 Chips to compress SXGA image into XGA display - Power: - Temp: - Lamp: Power On /Standby indicator Overheat and abnormal indicator Lamp bad or Lamp no-strike indicator

Indicator

1-4

TDP-P8

Computer Compatibility (Analog)

Compatibility VGA Resolution 640 x 350 640 x 350 640 x 400 640 x 480 640 x 480 640 x 480 640 x 480 720 x 400 720 x 400 SVGA 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 XGA 1024 x 768 1024 x 768 1024 x 768 1024 x 768 SXGA 1280 x 1024 1280 x 1024 SXGA+ 1400 x 1050 1400 x 1050 1400 x 1050 WSXGA+ UXGA MAX LC 13" MAC II 13" MAC 16" MAC 19" MAC MAC G4 i Mac DV i Mac DV i Mac DV 1680 x 1050 1600 x 1200 640 x 480 640 x 480 832 x 624 1024 x 768 1152 x 870 640 x 480 1024 x 768 1152 x 870 1280 x 960 V-Sync [Hz] 70 85 85 60 72 75 85 70 85 56 60 72 75 85 60 70 75 85 60 75 60 60 60 60 60 66.66 66.68 74.55 75 75.06 60 75 75 75 H-Sync [KHz] 31.5 37.9 37.9 31.5 37.9 37.5 43.3 31.5 37.9 35.2 37.9 48.1 46.9 53.7 48.4 56.5 60.0 68.7 63.98 79.98 65 65.22 63.98 65 75 34.98 35 49.725 60.24 68.68 31.35 60 68.49 75

1-5

TDP-P8

1-5

Optical Specifications
- F# 2.7 ~2.88, f = 28.43~32.73 mm. 1.15X Mechanical Zoom Lens. - Adjustable from 31.7 to 300 (Diagonal) - 1.5m 12.2m - 2.0 ~ 2.30 (110 degree white segment color wheel) - 1300 (ANSI Lumens) (Typical) - 1120 (ANSI Lumens) Minimum - 2000:1 Typical - 1000:1 Minimum (Full On / Full Off) - 75% Typical - 65% Minimum - R92G83W110B75 - OSRAM E18 156W Lamp

Projection lens Projection Image Size Throw Distance Throw Ratio Brightness

Contrast

Uniformity

Color Wheel Lamp

1-6

Environmental Specifications
- Operating: - Storage: - Operating: - Storage: 5~35C -20~60C 5~35C, 80%RH (Max.), non-condensing -20~60C, 80%RH (Max.), non-condensing

Temperature

Maximum Humidity

Acoustic noise level

- Normal mode: 38 +/- 2 dB(A) (Typical, 23 +/- 2C ) - Dim mode: 37 +/- 2 dB(A) (Typical, 23 +/- 2C ) Follow ISO-7779 regulation sound pressure level A weighting measurement, 7200 rpm color wheel rotational speed. - 3000 hrs for Dim mode, 2000 hours for normal mode. - Operating 0 ~ 2,500 ft 2,500 ~ 5,000 ft 5,000 ~ 10,000 ft 40,000 ft 5oC~35oC 5oC~30oC 5oC~25oC

Lamp life Altitude

- Storage

1-6

TDP-P8

Chapter 2

Disassembly Procedure
Equipment Needed
Item Photo Item Photo

Screw Bit (+) : 101

Long Nose Nipper

Screw Bit (+) : 102

Hex Sleeves : 5mm

Screw Bit (+) : 107

Appearance
The Front Side The Rear Side

The Top Side

The Bottom Side

2-1

TDP-P8

2-1
1.

Remove Lamp Cover and Lamp

Loosen 2 screws to remove the Lamp Cover.

2.

Loosen 2 screws to remove the Lamp.

2-2

TDP-P8

2-2
1.

Remove Top Cover and Keypad Board

Unscrew 4 screws in the Bottom Cover and 1 screw in the Vent.

2.

Unplug 1 FPC to remove the Top Cover.

3.

Tear off 2 EMI Tapes and unscrew 4 screws to take off the Mylar and remove the Keypad Board.

2-3

TDP-P8

4.

Separate the Keypad and Keypad Board.

5.

Take off the Keypad Cap.

2-4

TDP-P8

2-3
1.

Remove IR Sensor Board

Unplug 1 connector and take off the Mylar. Mylar

Connector

2.

Loosen 2 tenons to remove the IR sensor Board.

2 tenons

2-5

TDP-P8

2-4
1.

Remove Main Board and IO Cover

Unscrew 3 screws, 2 hex screws (in the IO Cover).

2.

(1) Unplug 9 connectors to remove the Main Board and the IO Cover. (9 connectors are: 6 connectors in the upper side of the Main Board; 2connectors in the left side and 1 connector in the right side.) (2) Take off the Main Board Directly as the red arrow shows.

1 Connector (Right Side)

6 Connectors (Upper Side)

Main Board 2 Connector (Left Side)

2-6

TDP-P8

IO Cover

Remove the Main Board Directly Note1 : When assembling the 3 connectors, please be aware of the wire & connector color.

(1) White Connector with Black Wire.

(3) White Connector with Blue Wire.

(2) Red Connector with Black Wire.

2-7

TDP-P8

Note2 : When assembling the Main Board, you need to assemble the Iron Holder. Please be aware of the location to assemble the Iron Holder. (The Iron Holder is designed to secure the Main Board.)

Iron Holder

2-8

TDP-P8

2-5
1.

Remove Thermal Switch and Fan

Unscrew 1 screw to remove the Thermal Switch. Note: When assembling the Thermal Switch, please be aware of the Wire Arrangement. (The wire needs to be arranged as the Picture shows; otherwise, it might cause the Main Moard difficult to be assembled.)

2.

Remove the Fan directly. Note: When assembling the Fan, please be aware of the Fan Wire should be placed in the upper left side. Fan Wire

2-9

TDP-P8

2-6
1.

Remove Ballast Module

Unscrew 5 screws (2 plastic screws & 2 black screws & 1 siliver screw) and unplug 1 connector to remove the Ballast Module.

Black Screw

Plastic Screw

Siliver Screw

2.

(1) Unscrew 1 side screw to remove the Light Cut. (2) Unplug 1 connector to separate the Ballast. Screw

Connector

Light Cut

2-10

TDP-P8

2-7
1.

Remove DC DC Module
Unscrew 1 screw and unplug 2 connectors to remove the DC DC Module.

2-8
1.

Remove Thermal Sensor Board

Unscrew 1 screw with grounding wire to remove the Thermal Sensor Board. Grounding Wire

Thermal Sensor Board

2-11

TDP-P8

2-9
1.

Remove Interlock Switch

Unscrew 1 screw to remove the Interlock Switch.

2-12

TDP-P8

2-10
1. 2. 3.

Remove Focus Ring, Zoom Ring and Engine Light Cut.

Unscrew 3 screws to remove the Focus Ring. Unscrew 2 screw to remove the Zoom Ring. Unscrew 1 screw to remove the Engine Light Cut.

Focus Ring (3 screws)

Engine Light Cut (1 screw)

Zoom Ring

Zoom Ring Holder

Zoom Ring (2 screws)

2-13

TDP-P8

2-11
1.

Disassemble Engine

(1) Remove DMD Chip / DMD Board / Lamp Blower

Tear off the aluminum foil and unscrew 6 screws to remove the Engine Module.

2.

Unscrew 4 screws to separate the DMD Heatsink Module & DMD Board.
DMD Heatsink Module DMD Board

DMD Light Mask

DMD Socket DMD Chip

DMD Anti-dust Rubber

3.

(1) Unscrew 1 screw to remove the Lamp Blower Module. (2) Unscrew 3 screws to separate the Lamp Blower Module.

2-14

TDP-P8

(2) Remove Color Wheel Module / Photo Sensor Board

1. (1) Unscrew 1 screw to remove the Color Wheel Module. (2) Unscrew 1 screw to remove the Photo Sensor Board. Color Wheel FPC Cable

Color Wheel Module

Photo Sensor Board

2-15

TDP-P8

2-12
1.

Remove Zoom Lens

Unscrew 3 screws to remove the Zoom Lens.

Note: There are 2 position pins to function as error proof when assembled with Zoom Lens.

2 hole in the Zoom Lens and function as error proof. 2 position pins

2-16

TDP-P8

Chapter 3

Troubleshooting
3-1 Equipment Needed
- PC or Pattern Generator - DVD Player (Video, S-Video, Audio)

3-2 LED Lighting Message

TOSHIBA P8 LED DEFINITION Normal Operation
Standby Normal(Power ON) Powering up Cooling TEMP OFF OFF OFF OFF POWER ON( O ) ON( G ) Blink( G ) Blink( O ) LAMP OFF OFF OFF OFF

ERROR
LAMP(not lit) LAMP(door open) OVER Temp FAN LOCK CW ERROR ( R ) RED ( O ) ORANGE ( G ) GREEN

TEMP OFF OFF ON( R ) Blink( R ) Blink( R )

POWER ON( R ) ON( R ) ON( R ) ON( R ) ON( R )

LAMP ON( R ) Blink( R ) OFF OFF Blink( R )

Note after 5sec. Go to standby

3-1

TDP-P8

3-3 Main Procedure

No
1

Symptom
No Power

Procedure
- Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and arent broken - Check DC-DC - Check Ballast - Check Main Board - Check LED Status a. Lamp LED Lit On - Check Lamp - Check Lamp Driver - Check Main Board b. Temp LED Lit On - Check Thermal Sensor - Check Thermal Switch - Check Fan - No Power *Please refer to No Power troubleshooting. - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the Source button on the control panel to swtich) - Ensure all connectors are securely connected and arent broken - Check Main Board - Check DMD Board - Check Color Wheel - Check DMD Chip - Check Engine Module - Ensure all connectors are securely connected and arent broken - Check Lamp Module - Check DC-DC - Check Ballast - Check Main Board - Check Color Wheel - Check Fan Module

Auto Shut Down

No Image

No Light On

Mechanical Noise

3-2

TDP-P8

No
6

Symptom
Line Bar / Line Defect

Procedure
- Check if the DMD Chip and the DMD Board are assembled properly - Check DMD Board - Check DMD Chip - Check Main Board - Do Reset of the OSD Menu - Ensure the Signal Cable and Source work as well - Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board - Do Reset of the OSD Menu - Adjust Color Wheel Index - Check Main Board - Check DMD Board - Check Color Wheel - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Ensure the Brightness is within spec. - Check Engine Module - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module - Ensure the Signal Cable and Source work - Check Main Board - Check DMD Board - Remote Control a. Check Battery b. Check Remote Control c. IR Receiver - Control Panel a. Check FPC b. Check Keypad c. Check Main Board - Do Reset of the OSD Menu - Check Main Board - Check DMD Board 3-3 TDP-P8

Image Flicker

Color Abnormal

Poor Uniformity / Shadow

10

Dead Pixel / Dust (Out of spec.)

11

Garbage Image

12

Remote Controll or Control Panel Failed

13

Function Abnormal

Chapter 4

Function Test & Alignment Procedure

4-1
-

Product
P8 Projector

4-2
-

Test Equipment
PC with XGA resolution DVD player with Multi-system (NTSC/PAL/SECAM) HDTV Source (480i/480p, 576i/576p, 720p, 1080i) Minolta CL-100 Pattern Generator or CHROMA2316/ 2327 or Quantum Data 802B

4-3
-

Test Condition
Circumstance Brightness : Dark room less than 2.5 lux. Inspection Distance : 1.5m~3m for functional inspection Screen Size : 60 inches diagonal (wide) After repairing each P8, the unit should be burn-in (Refer to the table below).
Symptom Normal Repair NFF Auto Shutdown Burn-in Time 2 Hours 4 Hours 6 Hours (Lamp on 120 Min, Lamp off 15 Min; 3 cycles)

4-1

TDP-P8

4-4

Test Display Modes & Pattern

Function Test Display Pattern

Item 1 2 3 4 Test Content Frequency & Tracking Pattern Fine Line Moire Specification Eliminate visual wavy noise by Rsync, Frequency or Tracking selection. Gray level should be distinguishable and without color abnormal. Each R, G, B color should be normal without color abnormal issue. Should be compliant with 60%.(Minimum) The bright pixel cannot exceed 1 pixel. The numbers of dead pixel should be smaller or amount to 6 pixel. The bright blemish cannot be accepted if the problem appear with Gary 30 pattern. The dark blemish cannot be accepted if the problem appear with Blue 60 pattern. The text in the corner should be clear after adjust the focus ring. Horz. And Vert. position of video should be adjustable to be the screen frame. The unit can't accept the leakage is brighter than Gray 10 pattern. No discolor. Remark Figure 1 Figure 2 Figure 3~6 Figure 6 Figure 7 Figure 8 Figure 7, 8 Figure 6,9 Figure 10 Figure 11 Figure 12 Figure 13

Contrast/Brightness 64 RGBW scale R, G, B and White Color Performance Screen Uniformity Dead Pixel (Bright pixel) Dead Pixel (Dark pixel) Blemish (Bright) Blemish (Dark) Focus Boundary Light Leak HDTV R, G, B and White Color Full White Full Black Full White Full Black / Gray 30 Full white / Blue 60 Text Pattern Boundary Frame Gray 10 Color Bar

6 7 8 9 10 11

4-2

TDP-P8

Figure 1. Fine Line Moire

Figure 2. 64 RGBW Scale

Figure 3. Red Pattern

Figure 4. Green Pattern

Figure 5. Blue Pattern

Figure 6. Full White

Figure 7. Full Black

Figure 8. Gary 30 Pattern

4-3

TDP-P8

Figure 9. Blue 60 Pattern

Figure 10. Text Pattern

Figure 11. Boundary Frame

Figure 12. Gary 10 Pattern

Figure 13. Color Bar

Figure 14. Calibration Pattern

4-4

TDP-P8

4-5
Reset

Inspection Procedure
- Reset before testing. - Test Signal : 1024x768@60Hz - Test Pattern : Line Moire Pattern * Check and see if image sharpness and focus are well performed. * If not, readjust by following steps. (1) Select Frequency function to adjust the total pixel number of pixel clock in one line period. (2) Then select Tracking function and use right or left arrow key to adjust the value to minimize video flicker. - Test Signal : 1024x768@60Hz - Test Pattern : Boundary Frame * Adjust Resync or Frequency/Tracking/H. Position/V. Position to the inner of the screen. - Test Signal : 1024x768@60Hz - Test Pattern : Text Pattern * Adjust the center clearly, meanwhile, one slightly vague corner in the image is allowed. - Test Signal : 480P, 576P, 720P, 1080i - Test Pattern : Color Bar * If the test result was discoloration or flickering, please return the unit for repairing.

Frequency and Tracking

Boundary

Focus

HDTV

Color Performance - Test Signal : 1024x768@60Hz - Test Pattern : 64 RGBW scale Pattern. * Please check and ensure if each color is normal and distinguishable * If not,please adjust color wheel index of the factory mode. Screen Uniformity - Test Signal : 1024x768@60Hz - Test Pattern : Full White Pattern * Please check and ensure the unit is within the spec. * Please check and see if it in normal condition. s * If not, please return the unit to repair area.

4-5

TDP-P8

Dead Pixel - Test Signal : 1024x768@60Hz (Bright/Dark pixel) * Please check and see if there are dead pixels on DMD chip * The total numbers and distance of dead pixels should be complaint with the spec. Notice : (1) Bright Pixel : Test Pattern : Full Black Pattern - Please check and ensure that the bright pixel cannot exceed 1 pixel. - If not, please return the unit to repair area. (2) Dark Pixel : Test Pattern : Full White Pattern - Please check and ensure that the pixel number should be smaller or amount to 6 pixels - If not, please return the unit to repair area. Light Leak - Test Signal : 1024x768@60Hz - Test Pattern : Gray 10 Pattern * Please check and see if the light leaks*Notice * The unit cannot accept the leakage is brighter than Gary 10 pattern Notice : Light leak on reflective edge, eyecatcher, bond wires and exposed metal.

4-6

Calibration

Note: Everytime Main Board is replaced, you have to do video and PC Calibration and adjust Color Wheel index in the factory mode menu. Video Calibration - Test Signal : HDTV Signal 720p@60Hz - Test Pattern : Calibration Pattern (Figure 13) - Test Signal : 1024x768@60Hz - Test Pattern : Calibration Pattern (Figure 14) * Calibration Pattern should be in full screen mode, white above and black below.

PC Calibration

4-6

TDP-P8

4-7

Guide to Enter Factory Mode

- Please do the following steps to enter Factory Mode. Step 1. Push menu to DISPLAY SETTING menu Step 2. Press following key sequencially. LEFT + RIGHT -> UP + DOWN-> LEFT + RIGHT. Then factory menu is shown. - After final QC step, we have to erase all saved change again and restore the factory defaults. Please enter the OSD Menu, and then choose Reset all function. This action will allow you to erase all end-user settings and restore the original setting. s

Factory Mode

Reset

4-8
1.

Color Wheel Index Alignment

Set 64 Gray-scale Pattern.

2. 3.

Enter Factory Mode. Choose Color Setting and then select Color Wheel Index. Press Right or Left button to adjust Color Wheel Index to ensure all the color scales are smooth and without any abnormal color.

4-7

TDP-P8

Chapter 5

Firmware Upgrade Procedure

5-1 Equipment Needed
Software :
- DLP Composer Lite - Firmware (P8) (*.img file)

Hardware :
Item Photo Item Photo

Projector (TDP-P8)

USB Cable

Power Cord

PC or Laptop

5-1

TDP-P8

5-2 Installation Procedure

5-2.1 DLP Composer Lite Setup Procedure
No 1 Step Execute FW program Procedure Choose "DLP Composer Lite v3.6 Setup" program. Photo

Next

Click "Next" button.

Next

1. Reading the "License Agreement" rules. 2. Choose "I accept and agree to be bound by all the terms and conditions of this License Agreement" icon, 3. Click "Next" button.

Next

Click ""Next"" button.

5-2

TDP-P8

No 5 Next

Step

Procedure 1. Choose "All" icon 2. Click "Next" button.

Photo

Next

Click "Next" button.

Finish

Press "Finish" button.

Reboot

Click "Yes" button to reboot.

5-3

TDP-P8

5-2.2 USB Driver Installation Procedure

Note: When DLP Composer Lite is installed for the first time, the USB driver has to be installed, too.
No 1 Step Execute Program Procedure Execute the C:\Program files\DLP Composer\usbupdata.cmd. (Note: The "DLP Composer" program must be closed first.) Photo

Press any key to continue

Press any key to continue.

Enter P8 Press and hold the "ON/STANDBY" button of P8 Projector, and then plug in P8's Power Cord. Firmware Don't release the "ON/STANDBY" button until Temp LED, Power LED, and Lamp LED are all Upgrade Mode lit.

Connect PC Connect the USB Port of your PC or Laptop with the USB Port of P8 by the USB Cable. USB Port & P8 Projector USB Port Click "Next" The following window will appear. Then, click "Next".

5-4

TDP-P8

No 6

Step Finish

Procedure Press "Finish".

Photo

Device Manager

1. Right click "My computer" on the desktop. 2. Select "Properties" on the popup menu to launch the "System Properties" window. 3. Choose "Hardware" and then click "Device Manager".

Ensure "DDP2000" & "WinDriver" are properly installed

Click "Jungo" to ensure "DDP2000" and "Windriver" are properly installed. If not, repeart Step 1~8.

Device Manager

5-5

TDP-P8

5-3 Firmware Upgrade Procedure

No 1 Step Procedure Execute the "DLP ComposeTM" file.. Photo

Click "Edit" and "Preferences".

1. Click "Library". 2. The library path located in the default installation directory is: C:\Program Files\DLP Composer Lite. If not, press "Browse" to select the right path.

1. Select "Edit\Preferences\ Communications" and choose "USB". 2. Click "OK".

USB Vendor: 0x451 Product: 0x2000 2 OK

TDP-P8

5-6

No 5

Step

Procedure 1. Choose "Flash Loader" 2. Click "Browse" to search the P8 Firmware. (*.img.file) 3. Select the item "Skip Boot Loader Area (load all but the first 16KB)." 4. Click "Reset Bus" to erase the flash memory. (Note: If the error message "cannot open USB driver No projectors found" appears, please unplug the USB Cable and replug, then re-do 4. Click "Reset Bus" to erase the flash memory.)

Photo

1 3

4 Note:

1. If the firmware is ready, click "Start Download" to process the firmware upgrade. 2. Click "Yes" to continue.

2
5-7 TDP-P8

No 7

Step "Download Complete" Message

Procedure After the firmware is successfully loaded, you will see "Download Complete" message.

Photo

End Firmware Press the "ON/STANDBY" Upgrade Mode button of P8 to end its firmware upgrade mode.

Checking Firmware Version

Turn on P8 Projector and then enter its factory mode to check the firmware version of P8

Note: Factory Mode Hot Key: Step 1. Push menu to DISPLAY SETTING menu. Step 2. Press following key sequencially. LEFT + RIGHT -> UP + DOWN -> LEFT + RIGHT. Then, factory menu is shown.

5-8

TDP-P8

Chapter 6

Spare parts list

Location No. Part No. Description Pic 1 Pic 2

B333

23587677

Ring, Focus

P800

23587698

PC Board Assy, DC-DC Converter

CN800

23587683

Wire, 7P, 110mm, DC-DC/MAIN BOARD

85

Z100

23587719

Fan, 5515 MODULE LT20

B321

23587675

Washer, Nylon

B110

23587671

Foot, Adjust

84

B111

23587283

Rubber, Foot

86

6-1

TDP-P8

SW101

23587700

Switch, interlock

CN001

23587680

Wire, 5pin, 65mm, Ballast/MB

87

CN850

23587684

Wire, 8pins, 90mm, Ballast/DCDCBD

88

B320

23587674

Cover, Bottom

U100

23587704

PC Board assy, Thermal sensor

B322

23587676

Screw, Plastic M2.6X5

CN002

23587681

Cable, FFC 14P 106mm, Keypad BD/MB

0005

6-2

TDP-P8

A002

23587662

Cap, Keypad

U002

23587702

Keypad

A003

23587663

PC Board Assy, Keypad

U003

23587703

PC Board Assy, IR sensor

E208

23587256

Socket, DMD

E204

23587255

DMD, 1024*768 PIXEL DDR FTP 0.7"XGA

B334

23587678

Ring, Zoom

6-3

TDP-P8

E210

23587378

Rubber, DMD Antidust

89, 90

E209

23587692

Thermal PDA, DMD 91 Heat sink

E211

23587694

Mask, DMD

B204

23587673

Screw, DMD shoulder

92

E212

23587695

Heat sink, DMD

P100

23587697

Switch, Thermal

E207

23587690

PC Board Assy, Photo sensor

6-4

TDP-P8

Z102

23587720

Fan, lamp

E205

23587689

PC Board Assy, DMD

A110

23587666

Cover, I/O terminal

U001

23587701

PC Board Assy, Main

A210

23587667

Cover, Lamp

Y200

23587708

CD ROM, Owners Manual, Multilanguage

Y100

23587705

Cable, VGA 15P 3M

6-5

TDP-P8

Y101

23587706

Cable, USB

Y230

23587712

Remocon Hand Unit, P8

Y120

23587707

Bag, soft

A800

23587669

Carton box

A801

23587670

Cushion, paper

A220

23587668

Cap, Lens

Y201

23587709

Owners Manual, Multilanguage

6-6

TDP-P8

Y201

23587710

Owners Manual, Japan

Y201

23587711

Owners Manual, China

Y260

23587713

Power Cord, AC, 3M, Canada

Y260

23587714

Power Cord, AC, 3M, UK

Y260

23587715

Power Cord, AC, 3M, EU

Y260

23587716

Power Cord, AC, 3M, China

Y260

23587717

Power Cord, AC, 3M, Korea

6-7

TDP-P8

Y260

23587718

Power Cord, AC, 3M, Japan

P850

23587699

PC Board Assy, Ballast,150W

94

A100

23587664

Cover, Top

A105

23587665

Cover, Front

95 96

E200

23587685

Optical Block

E203

23587687

Color wheel

97

CN203

23587682

Cable, FFC 4P P=1.0 120mm, CW

6-8

TDP-P8

E202

23587686

Lens assy

E250

23587696

Optical Block, Sub Frame

98 99

B850

23587679

Screw, PAN M2.6X30

6-9

TDP-P8

TOSHIBA

CORPORATION

1- SHIBAURA 1- CHOME, MINATO - KU, TOKYO 105 -- 8001, JAPAN -1, -