SERVICE INDUSTRIES LTD

INTERNSHIP REPORT

9/25/2012 MUHAMMAD ATEEB AKMAL Faculty of Engineering and Technology University of Gujrat

ELECTRICAL DEPARTMENT INTERNSHIP

SIR SHAHID FAROOQ SIR MUHAMMAD HANIF SIR MUHAMMAD AMEER

DEDICATION
I WOULD LIKE TO DEDICATE MY REPORT TO THE MARTYRS OF FREEDOM MOVEMENT WHO SACRIFIES THEIR LIVES TO GET SEPARATE HOMELAND FOR US I WOULD LIKE TO DEDICATE MY REPORT TO MY PARENTS , TEACHERS AND FRIENDS ,WHO HELP AND GUIDE ME DURING MY REPORT AND WITHOUT WHOM MY REPORT WOULDNOT BE COMPLETED.I WOULD SPECIALLY LIKE TO THANKS MY MAMU AND HIS FAMILY ,YASIR YASEEN FOR SUCH A HOSPITALITY, MY SINCERELY INSTRUCTORS SIR BAIG, SIR OBAID AND HIS TEAM (FAHEEM BHAI,SHEIKH SAAB,ASIF BHAI^2) AND MY DEAREST FELLOWS ATEEB AND KHURRUM FOR HELPING ME OUT IN EVERYTHING AND MAKING THINGS LOOK SO EASY FOR ME.

 I HUMBLY REQUEST ALLAH ALMIGHTY , THE MOST MERCIFULL AND THE MOST BENEFICIENT, WHO GAVE ME HEALTH, THOUGHTS AND CO-OPERATIVE PEOPLE , WHO HELPED ME IN ACHIEVING THIS GOAL

TABLE OF CONTENTS 1. INTRODUCTION04 2. BACKGROUND/HISTORY04 3. LEARNIG DURING INTERNSHIP.06 4. MOTOR WINDING ..06 5. POWER TRANSMITION OF INDUSTRY .08 6. POWER STATION 09 7. GAS GENERATOR ....10 8. DIESEL GENERATOR ....11 9. POWER DISTRIBUTION SYSTEM ...12 10. DEMERITS..13 11. CONCLUSION14

INTRODUCTION:
I am the student of University of Gujrat (UOG) doing Electrical engineering. I am the student of first year and joined as an internee in Service Industry for 4 weeks. Fortunately I

have the opportunity to train myself under the instruction of Sir Engg. Shahid farooq, Sir Muhammad ameer, Sir and his team. Engg. Shahid Farooq is the Head of Electrical Department. Electrical Department is the heart of service industry in my opinion. This Department has the responsibility of maintaining all the current supply used for the production of shoes. Both Instructors are not only the good organizer but the great teacher as well with kind and loveable nature. Learning things from them are nothing but a piece of cake under their training.

SERVICE INDUSTRY HISTORY:

Service Industries Limited is one of the leading manufacturing of footwear and Motor Cycle/ Cycle tyres & tubes with annual sales of almost Rs. 4 billion. Three Young Men names CH. Nazar Mohammad (LATE) CH. Mohammad Husain (LATE) from Gujarat District and CH. Mohammad Saeed (LATE) from Gujranwala, started small scale business in 1941 at Lahore, at that time they only produce handbags and sports goods. In 1954 they established a shoe manufacturing plant at Lahore and started production on the same year as well. Later Factory was shifted to Gujarat.

Chaudhry Nazar Mohammad

Mohammad Husain Chaudhry

SERVIS PRODUCTS
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Leather Shoes
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o o o o o o o

Sports Shoes Canvas Shoes Rubber Sandals Rubber Slippers Safety Shoes Footwear for Defense Forces Tyres and Tubes for Bicycles, Motor Bikes and Cars

SERVIS SHOE BRANDS

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Don Carlos Cheetah Calza Liza Toz Skooz

OTHER COMPANIES OF SERVIS

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Servis Industries Limited (SIL) Servis Sales Corporation (SSC)

LEARNING DURING INTERNSHIP

MOTER WINDING
During my first 2 weeks internship at Electrical Department under Eng. Shahid farooq I learn winding techniques. Basically motors are of 2 types Single phase Three phase So for both we use different windings.

Single Phase Motors

There are a number of single phase motors on various pieces of equipment and what I will try to do here is to explain it as easily as possible. the basic diagram of connection. I will simple way of doing Lets start with the motor show you a very it.

To understand the circuit, you need to know how to find the two windings of the motor. These are your starting winding and the running winding. The way to determine which is to measure the resistance of the winding. Use your multimeter and set it to the ohm scale. Now measure the resistance of each winding and write it down. The highest reading you obtained is the starting winding and the lower reading is the running winding. Now look at the connection based on the diagram below: You will see that one end of the run winding and one end of the capacitor is connected to the Active or Live The other side of the capacitor is connected to one end of the start winding The other end of both the start and run windings now gets connected to the Neutral All done, you can now run the motor.

So now the motor runs but in the wrong direction. How do we change that? Again, there are two ways of doing that. You can change either the starting OR running winding connection around. Never do them both or the motor will still be running in the wrong direction! In the sketch below I show how to swop the start winding around. As a habit, I always do the start winding but you may choose your own way of doing it.

You will note the sketches are drawn pretty rough but the result is what we are after. This is typically the sketch I would make when having to connect a single phase motor.

THREE
winding is done get three wires three phase start winding to run the winding in motor is of two types Star

PHASE MOTER
In three phase motor, in such a way that we out of winding but in motor there is no and no capacitor used motor. Usually

 Delta We can change the direction of motor by changing the phase i.e. by changing L1, L2, L3 in the motor.

POWER TRANSMITION OF SERVIS INDUTRY

Main supplier of electricity in industry is Government department WAPDA. Wapda offer following industrial tariff.

B1 B2 B3 B4

Service industry lies in B3 tariff because its consumption is approximately 4.5MW which is in the limit of 501-5000kW. In B3 tariff wapda give 11kV supply to service. So service deal with 11kv in industry. Service devoid its industry to 2 main industries which are MCTT(motor cycle tyre tube ) CTT (cycle tyre tube) and LSF(leather shoe factor) Between both above MCTT power consumption is more than CTT & LSF. So service has two supplies from Wapda. One is MCTT feeder and other is CTT &LSF feeder. And all is control by power station which is situated in the industry.

POWER STATION
To control all power supply and generate electricity during the load shedding of electricity and to maintain the load on Wapda by producing electricity through generators. Main functions of Power station are

 CONTROLING Power station has control of almost all industry electricity. In Power station, there is also control of some machines which consume more power e.g. banbury machine. GENERATION 2 Gas generators and 2 diesel generators are present which generate electricity. Electricity is generate for three reasons To minimize load on wapda To get low rate electricity throw Gas generator Supply electricity in load shedding SUPPLY To MCTT electricity is supply from power station. To minimize load on wapda, electricity produce from generators is synchronize with wapda. And during load shedding of electricity, it also supplies electricity to those parts of industry. In power station gas and diesel generators are work.

GAS GENERATOR
Gas generator is also the one major source of service. 2 generators of 1020KW production is used to make load on wapda supply. It was imported from Austria by a company name Orient

energy Ltd. And it function is also controlled by that company from the day of
installation. It not only checks the generators but also control the generator supply and control. Basically the generator is of company named JANBACHER. It work 24 hours daily accept when gas supply is off. These generator produce 950KW, now a day according to the heads instructions. In generator lube oil is used for cooling, sealing and lubrication. On the exact of the gas generators a boiler is used to save energy and make the generator environment friendly. The boiler is called heat recovery boiler. Generator and boiler is linked by a valve which control the heat supply to boiler this valve can b
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control either manually or automatically. The gas generator use in service is shown in fig.

DIESEL GENERATOR
Due to highly cost of diesel in Pakistan, diesel generator is usually the expensive source of electricity. Therefore 2 diesel generators are not use 24 hours. They use only during load shedding or during synchronize with wapda. The generator is of CAT short form of Caterpillar which is imported by company named Allied engineering company from USA. It prize is 1.5 to 2 crore.

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Basic process of diesel and Gas generator is same. Another reason of using Diesel engine is that it gives electricity in very short time after generator is start. The storage of diesel for generator supply is in tanker which is place outside of power station, which fills after approximately 20 days.

RUPEES/UNIT OF DIFFERENT ELECTRICAL SOURCE

Wapda offer electricity 10-12 rup/unit Gas generators give electricity 8 rup/unit Diesel generators give electricity 20 rup/unit Therefore first priority is given to Gas generation and wapda supply. And diesel engine is used in high need.
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POWER DISTRIBUTION SYSTEM

As service industry lies in B3 tariff, main supply is 11kv butt mostly used supply in machines or for normal use is 440 or 220 voltage. So to transform 11kv to 440 or 220 is the big deal. For this industry has his own distributing system which is shown in fig. 11kv wada supply

HT (VCB)

Sub Station

Transfor mer stepdow n

Work station 440v

LT (ACB)

This is not as simple as it seems. In distribution we use different types of conductor for different conditions and for different voltages. For 11kv voltage we use open head wiring because insulated wiring is very expensive. But sometimes we use insulated wiring except its high rates. For 440 voltages insulated cable is use because low voltages drop during transmission. As industry has its own power generation which is also in 440v butt we cant transmit 440 volt as due to power drop we lose many volt which is uneconomic. So first we change the 440 voltage to 11kv and then distribute. The process is shown in fig.

Generation

LT

Transformer

440v

(ACB)

Step up 11kv

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And again the above procedure start. Again we deal with 11kv.

DEMERITS:
While getting training I have seen number of flaws in the system. The main Flaw I found during my training in the electrical department is the work load; work load on the workers/staff is more than the work they have to perform. Maintenance of the machines should be done on time and every week, but they do not perform it in the name of loss of production. Cleanliness is half of faith but in my opinion may be it not applied to this industry especially when you visit PU Hall. Most of all Servis is using some machines which are banned in Europe as they were harmful for human but servis is stilling using them because they bought them on cheap price. Methylene chloride is harmful for human eyes but servis is still using it. Chemical Loss, Air Leakage Loss and many other losses are front of everyone but they havent taken any sufficient action yet. No company can be perfect there is always a space of improvements in it, may Servis work on this and make it as the Best Brand in the Worldwide not only limited to shoes and tyres manufacturing but in every field.
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CONCLUSION
I have learned allot from this internship and gain some useful experience as well. By doing internship in the big industry like Servis gives you experience of working in the field and industry. All the Knowledge I gain here will help me in my future InshaAllah. In my opinion company which was setup in 1958 is now the Pakistan largest footwear manufacture and has overall sales of more than 12 Billion rupees. Hardness is the key of success, and Servis is the best example for all of us.

REFRENCES:
o o o http://www.servis.com/ http://www.scribd.com/doc/16962753/Service-Industries-Limited http://sparkyhelp.com/2012/03/single-phase-motor-capacitor-start/

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