Component Locations
Description
Valve Gp - Control (Right) Valve Gp - Negative Flow Control Valve Gp - Pilot (Left Control) Valve Gp - Pilot (Right Control) Valve Gp - Relief Valve Gp - Solenoid (EC-1) Valve Gp - Solenoid (EC-2) Valve Gp - Solenoid (1-Pump/2-pump, 1-way/2-way) Accumulator Gp - Pilot Manifold Block Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Case Drain Filter Gp - Pilot Hydraulic Filter Gp - Return Oil Manifold Gp - Control Motor Gp - Swing Motor Gp - Left Travel Motor Gp - Right Travel Pump Gp - Main Hydraulic Sensor As - Left Pump Pressure Sensor As - Right Pump Pressure Switch As - LH Travel Pressure Switch As - Pilot Pressure Switch As - RH Travel Pressure Swivel Gp Tank Gp - Hydraulic Oil Valve Gp - Cooler Bypass Valve Gp - LH Joystick Valve Gp - Load Control Boom Cylinder Valve Gp - Load Control Stick Cylinder Valve Gp - Main Control Valve Gp - Pilot Travel Valve Gp - Pressure Reducing Boom/Swing Valve Gp - RH Joystick Valve Gp - Shuttle Valve Gp - Swing Cushion Valve Gp - Travel LT Counterbalance Valve Gp - Travel RT Counterbalance
RENR7404-06 October 2009
Part Machine Schematic Number Location Location
259-7378 171-0188 206-3336 206-3336 177-2653 215-4890 215-4890 165-9549 Note B Note B Note A Note A Note A Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B 1 2 3 4 5 6 7 8 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 C-6 D-1, E-1 F-6 F-6 F-4 F-4 F-4 F-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
LL
PUMP OR MOTOR FLUID CONDITIONER SPRING
Attachment: System 2
CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED)
PUMP (2 - SECTION)
PUMP (VARIABLE & PRESSURE COMPENSATED)
FWD
1
MM
VARIABILITY
SPRING (ADJUSTABLE)
LINE RESTRICTION (VARIABLE)
PRESSURE COMPENSATION
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)
ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
Standard Machine
B-4 C-7 E-1 E-2 E-2 A-4 A-3, A-4 A-5 B-4, B-5 F-5 F-3 F-2 B-2 B-2 A-2 E-7 A-7 E-6 E-3 A-5 A-6 B-7 D-1 D-5 C-1 thru C-5 E-6, E-7 B-3, B-4 B-6 A-6, A-7 E-5 E-3 E-2
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
VIEW B
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
2
VENTED PRESSURIZED
FLUID STORAGE RESERVOIRS
RETURN ABOVE FLUID LEVEL
RETURN BELOW FLUID LEVEL
320D and 323D Excavator Hydraulic System - Attachment
B
32 2 32 2 8 44 29 5 6 7
TOP VIEW
320D: MDE1-UP A6F1-UP A8F1-UP A9F1-UP KGF1-UP MGG1-UP TDH1-UP FAL1-UP KLM1-UP JFZ1-UP JGZ1-UP 323D: PBE1-UP LFL1-UP
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SOLENOID & PILOT
SOLENOID & PILOT OR MANUAL
SERVO
THERMAL
DETENT
MANUAL CONTROL SYMBOLS
PUSH - PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
INTERNAL SUPPLY PRESSURE
ACCUMULATORS
CROSSING & JOINING LINES
HYDRAULIC & PNEUMATIC CYLINDERS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
Note A: Refer to parts manual for specific cylinder information. Note B: Part numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.
UNIDIRECTIONAL
UNIDIRECTIONAL
System 2: Combined Function
RIGHT SIDE VIEW
2009 Caterpillar, All Rights Reserved
BIDIRECTIONAL
BIDIRECTIONAL
FLOW IN ONE DIRECTION
PARALLEL FLOW
CROSS FLOW
FLOW IN EITHER DIRECTION
Printed in U.S.A.
SYSTEM 2
36 30 50 1 2 22 40 7 47 41 21 48
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
35 37 45
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR)
G
GENERATOR
M
ELECTRIC MOTOR
42 43 44 20 28 46
24
PRESSURE SWITCH PRESSURE SWITCH (ADJUSTABLE) TEMPERATURE SWITCH ELECTRICAL WIRE
ELECTRICAL SYMBOLS (ELECTRICAL)
32 33 34 22 23
KK
32
JJ
EE
HYD. TANK
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
WIRE NUMBER IDENTIFICATION CODES
ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD
31 51
8 25 26 27 1
39
5 6
29 49
38
RENR7404-06
27
325-AG135 PK-14
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
WIRE GAUGE
325-PK
2 39
41 47 22 24
WIRE
PREVIOUS STANDARD
WIRE COLOR
40 32 33 34
42 43 44
GG
325-PK-14 CIRCUIT NUMBER IDENTIFICATION WIRE GAUGE
(EXAMPLE VALVE)
FF
33
HH
34
25
26
SOS
20 28 46
Tap Locations Pressure, Sampling, and Sensor
8 25 26 27 30 31 50 51 5 6 7 29 49 38 21 36 48 3 4 23 35 37 45
Tap Number
EE FF GG HH JJ KK LL MM SOS
Description
Left Pump Delivery Pressure Right Pump Delivery Pressure Pilot Pump Delivery Pressure Left Pump Power Shift Pressure Case Drain Pressure Right Pump Power Shift Pressure Left Pump Negative Flow Signal Pressure Right Pump Negative Flow Signal Pressure Hydraulic Oil Sampling Port
Schematic Location
B-2 A-2 A-3 B-2 B-2 A-2 E-1 D-1 A-3
MACHINE COMPONENT LOCATIONS
MAIN PUMP AND FILTER CIRCUITS
24 Page,
(Dimensions: 34 inches x 28 inches)
7
VALVE GP PILOT (Left Control) 206-3336
aR2 bR2 A2 S3 S2 Pb1 A1 S1
1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DOUBLE ACTION
LP LT RP RT
VALVE GP PILOT (Right Control) 206-3336
MOTOR GP SWING
SWING MOTOR A B
VALVE GP SOLENOID 215-4890 (EC2)
SINGLE DOUBLE
SINGLE DOUBLE
RIGHT MAIN PUMP OUTPUT PILOT PUMP OUTPUT LEFT MAIN PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE
2 PUMP FLOW
A3
F
T P1
PG DR 1 P3 3 2 1 3 2
DR
VALVE GP SOLENOID 215-4890 (EC1)
TRAVEL MOTOR (LEFT)
MOTOR GP TRAVEL LEFT
TRAVEL MOTOR (RIGHT)
MOTOR GP TRAVEL RIGHT
LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT ATTACHMENT CONTROL CIRCUIT HEAVY LIFT CONTROL CIRCUIT RIGHT TRAVEL MOTOR CONTROL CIRCUIT LEFT TRAVEL MOTOR CONTROL CIRCUIT SWING MOTOR CONTROL CIRCUIT BOOM CYLINDER CONTROL CIRCUIT BUCKET CYLINDER CONTROL CIRCUIT STICK CYLINDER CONTROL CIRCUIT SWING BRAKE CONTROL CIRCUIT
B Pp3 T1 Pp3 T1 T2
1 PUMP FLOW
SINGLE ACTION
R.C.V-C
MU BG B1 DR A1 AG R.C.V-D DR
Pa1
VALVE GP SOLENOID (1-PUMP/2-PUMP, 1-WAY/2-WAY) 165-9549 VALVE GP PILOT TRAVEL
TRAVEL(R)
VALVE GP SHUTTLE 123-2430
VALVE GP RELIEF 177-2653
AG
T2
BG
BG
AG BUCKET CYLINDER BOOM CYLINDER BOOM CYLINDER
TP TRAVEL(L)
TT
A B BL2 A AL2
E
BACK T1
FWD T5 T2 bL1
FWD T4 bR1 T6
aL1
aR1
SWITCH AS. LH TRAVEL PRESSURE
SWITCH AS. RH TRAVEL PRESSURE
D
BL3 SP3 SDr SPi SP2 AL3
RENR7404-06
(Dimensions: 34 inches x 28 inches)
C
BOOM(2) TRAVEL(R) SWING ATCH BOOM(1) TRAVEL(L) STICK(1) STICK(2) BUCKET
BLOCK
24 Page,
VALVE GP LH JOYSTICK
JLP STICK
VALVE GP RH JOYSTICK
JLT SWING BUCKET JRT JRP BOOM
MANIFOLD GP CONTROL
P2
Pi1
P-IN
PSA2
DR1
PSA1
T-OUT2
NO.1 (TRAVEL)
NO.2 (SWING)
NO.3 (LOCK)
OUT JL1
IN JL3
R JL2
L JL4
OPEN JR4
CLOSE JR2
DOWN JR3
UP JR1
A1
A2
A3
A4
A5
A6
A7
A8 R.C.V-A R.C.V-D
A
VALVE GP SHUTTLE
B1 B2 B3 B4 B5 B6 B7 B8 T PG PC
aR3
aR4
bR3
bR4
bL3
bL2
bL4
aL2
SWITCH AS. PILOT PRESS
BACK T3
SWITCH AS. PRESSURE (WORK TOOL ACTIVATION)
VALVE GP SWING CUSHION
VALVE GP TRAVEL LT COUNTERBALANCE
BL1 AL1 BR1 AR1
E
VALVE GP TRAVEL RT COUNTERBALANCE
STICK CYLINDER
AR3
BR3
AR4
BR4 HL HR
SWIVEL GP
VALVE GP NEGATIVE FLOW CONTROL 171-0188
BL3
A1 A2 B1 P B2
LL
AL3 T
MM
VALVE GP LOAD CONT. STICK CYL.
AR4 BP3 aL2 aL1 AR1 aR1 Di4 (L) (BACK) Pi4 (BACK) BR1 aR2 BR2 AR2 (CLOSE) (DOWN) aR3 Pi1 BR3 AR3 aR4 BDr BPi
D
BR4 BP2
VALVE GP LOAD CONT. BOOM CYL.
R.C.V-A Pa1 FA1 FB1 T AL4 aL4 (UP) BL3 SP1 ST R2 aL3 (IN)
AL2 BL2
AL1 BL1
R.C.V-B
BP1 BT BR5 BR4 R1 AR5
aR5 R3 (IN)
F2 Di2 HL Pi2
(OUT) Pi3 bL3 Di3
(R)
(FWD) DST
(FWD) PL PR
(OPEN)
(UP) Di1 bR5
(OUT)
VALVE GP CONTROL 259-7378
Pb1
bL4
bL2
bL1
bR1
bR2
bR3
bR4
HR
VALVE GP MAIN CONTROL
EE
SENSOR AS LEFT PUMP PRESSURE
DR2 B1 A1 B2 A2 PL A2 G2 M2
PUMP GP MAIN HYD.
B
Pn2 Ps2 PsM2
HH
G4
R.C.V-B
R.C.V-C P1 P1 PAC DR3 G DR4 Pi2 DR5 T-OUT1 DR6 P2
NOTES
VALVE GP PRESS REDUCING BOOM/SWING
S3 S1
Dr2 Dr1 DrM G3 PsM1 Ps1
JJ
R.C.V. : RETURN CHECK VALVE
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group
ACCUMULATOR GP
FILTER GP PILOT HYDRAULIC
IN PR
A1 Pn1 A3
KK
Attachment Air Line
OUT
CALLOUTS
YY
VALVE GP COOLER BYPASS
TANK GP HYDRAULIC OIL
SENSOR AS RIGHT PUMP PRESSURE
Taps (Pressure, Sampling,Sensor) by letter Components by number
G1
M1 Pm
52
FILTER GP RETURN OIL
FILTER GP CASE DRAIN
GG
SOS
FF
THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR ATTACHMENT: SYSTEM 2 COMBINED FUNCTION
MEDIA NUMBER: RENR7404-06 PART NUMBER: 259-7476, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.
