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Ibr Calculations

This document provides calculations for the maximum allowable working pressure (W.P.) of steam lines according to Indian Boiler Regulation (IBR) 1950 code. It includes calculations for 5 steam line sizes with diameters ranging from 60.33 to 168.28 mm. For each size, the external diameter, nominal thickness, material specification, maximum permissible stress and other input parameters are listed. The maximum W.P is calculated using the IBR regulation 350 formula and compared to the design pressure to check if it is safe. All calculated W.P are lower than their respective design pressures of 150, 125, 100, 80 and 50 kg/cm^2, therefore safe.

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67% found this document useful (3 votes)
2K views9 pages

Ibr Calculations

This document provides calculations for the maximum allowable working pressure (W.P.) of steam lines according to Indian Boiler Regulation (IBR) 1950 code. It includes calculations for 5 steam line sizes with diameters ranging from 60.33 to 168.28 mm. For each size, the external diameter, nominal thickness, material specification, maximum permissible stress and other input parameters are listed. The maximum W.P is calculated using the IBR regulation 350 formula and compared to the design pressure to check if it is safe. All calculated W.P are lower than their respective design pressures of 150, 125, 100, 80 and 50 kg/cm^2, therefore safe.

Uploaded by

aroonchelikani
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 9

IBR CALCULATIONS

PROJECT CLIENT CONSULTANT REV ISSUE DATE

: : : : :

RANBAXY LABORATORIES LIMITED P-101 MPFB (API BLOCK) NNE PHARMAPLAN INDIA LIMITED PURNA DESIGN ENGINEERS PVT LTD., BANGALORE 0 07.08.2009

PPD GKG

CHK RS

APP BVR

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A CONTENTS
SL.NO
1.0

DRAWING NO
NPI/090513/PIP(GEN)-B1/01

DRAWING TITLE
HP STEAM LINE

PAGE
4-8

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B - DESIGN DATA
Code for Design, Fabrication and inspection: IBR 1950
(With Amendments upto 01-07-1998)

SL.NO .
1.0 HP STEAM LINE

DESIGN DATA

REFERENCE DRG.

(i) 150 Design Pressure Design Temperature Hydro Test Pressure (ii) A) 125 Design Pressure Design Temperature Hydro Test Pressure B) 125 Design Pressure Design Temperature Hydro Test Pressure (iii) 100 Design Pressure Design Temperature Hydro Test Pressure (iv) A) 80 Design Pressure Design Temperature Hydro Test Pressure B) 80 Design Pressure Design Temperature Hydro Test Pressure (v) A) 50 Design Pressure Design Temperature Hydro Test Pressure B) 50 Design Pressure Design Temperature Hydro Test Pressure

[Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2]

: 17.6 : 201.4 : 26.4 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9 : 17.6 : 201.4 : 26.4 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9

NPI/090513/PIP(GEN)-B1/01

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Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 PPD GKG 11 12 External Dia of Pipe D Provided Nominal Thickness Negative Tolerance Minimum Thickness t Max. Working Metal Temperature Material Specification Max. Permissible Stress. f (As per ASME Sec-II Part D) C' Value Efficiency Factor E E Max. Allowable Working Pressure W.P W.P. CHK 2fE (t C) Dt+C Max. Working Pressure Remarks RS Kg/cm2 : : mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 168.28 7.11 0.89 6.22 201.4 A106Gr.B 1054.85 0.75 1 APP BVR

Page 70.90 17.6


SAFE

4 of 9

1.0 HP STEAM (Drg. No. NPI/090513/PIP(GEN)-B1/01) (i) Size OD 168.28x7.11

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C 11 12 Max. Working Pressure Remarks Kg/cm2 : : D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 168.28 7.11 0.89 6.22 201.4 A106Gr.B 1054.85 0.75 1

70.90 17.6 SAFE

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CHK RS

APP BVR

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(ii) A)

Size OD 141.3x6.55 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 141.3 6.55 0.82 5.73 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

77.09 17.6 SAFE

B)

Size OD 141.3x6.55 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 141.3 6.55 0.82 5.73 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

77.09 6.6 SAFE

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(iii)

Size OD 114.3x6.02 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 114.3 6.02 0.75 5.27 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

86.81 17.6 SAFE

PPD GKG

CHK RS

APP BVR

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(iv) A)

Size OD 88.9x5.49 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 88.9 5.49 0.69 4.80 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

100.80 17.6 SAFE

B)

Size OD 88.9x5.49 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 88.9 5.49 0.69 4.80 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

100.80 6.6 SAFE

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CHK RS

APP BVR

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(v) A)

Size OD 60.33x3.91 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 60.33 3.91 0.49 3.42 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

97.74 17.6 SAFE

B)

Size OD 60.33x3.91 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 60.33 3.91 0.49 3.42 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

97.74 6.6 SAFE

PPD GKG

CHK RS

APP BVR

Page 9 of 9

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