FACC TakeOff Ausgabe1-12 en 1009 F
FACC TakeOff Ausgabe1-12 en 1009 F
Issue 1 | 12
Extend Your
Expectations
contents
editorial editorial
RollS-Royce
Supply chain executives pay visit to FACC
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Dear Readers, In the latest edition of take off we want to surprise you with an innovation of a slightly different kind. It reflects our companys dynamic course very clearly: the new corporate identity of FACC AG.
FACC heads into the future with a clear strategy and a new corporate identity
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COMAC C919
FACC winglets and spoilers for Chinas highflyer
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SUpplier Award Over the years FACC has established itself as a preferred partner in the aviation industry. The new corporate identity builds on proven material, developed and given a modern twist adapted to the partnership-based, solution-oriented management of the company. The design process included an intense examination of our competences, values and goals, and resulted in a bold directive: Extend Your Expectations. This directive is intended to condently proclaim to the public that we full the high expectations of our customers and often even exceed them. But we also want to implement specic HR measures to meet the expectations of our employees and create for them an ideal environment for their day-to-day work and their career paths at FACC.
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FACC Certified
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Published by: FACC AG, Fischerstrae 9, A-4910 Ried/Austria. Editorial staff: Walter Stephan, Robert Machtlinger, Andrea Schachinger. Layout & graphic concept: Reichl und Partner, Linz. Photos: Airbus Toulouse, MAG Erlanger, Alois Furtner Ried, COMAC Shanghai, Frost & Sullivan, Aviation Partners Boeing Seattle, scalaria St. Wolfgang, FACC Ried.
The title page shows FACCs new key visual. This out-of-the-ordinary combination of elements and their precise interaction symbolize that FACC has the right solution for any challenging task, however unusual it may be.
This attitude of expectation is also applied to our own self-image, our corporate culture. The strong growth and here I would like to point out the pleasing 31% increase in turnover in the last nancial year has led to a large increase in employees, both nationally and internationally. Over 2000 employees from 35 nations work at the various locations in Austria and abroad. Together in a strong team they have achieved numerous successes, from production start-up of the various projects on the aircraft programs of Boeing 787 and Airbus A380, and record gures in development performance, to rst delivery of important components for the A350 XWB. Now there are new major orders from our global customers to be dealt with. Global action across borders and cultures is required. Particularly in such an international environment, I consider it all the more important that every employee speaks the FACC language. The motto Extend Your Expectations is intended to be a powerful and permanent reminder to each and every employee at FACC of their obligation to full the expectations placed upon them. Working in the aviation industry means always
accepting responsibility, recognising performance and success, making decisions quickly and on your own initiative. What unites us is our commitment to actively and passionately seek the best solutions and be a reliable partner for our customers. Its chocks away for the aviation industry. Nevertheless we must not ignore the changes in our environment. The political and economic framework conditions are not getting any easier, which in the end will also affect air travel, including our customers and our FACC. We are taking on a lot, but above all we are taking on responsibility. With common values and common goals in mind we will continue to successfully overcome challenges in the future. Yours,
Walter A. Stephan
Chief Executive Ofcer of FACC AG
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Take off: How is FACC organized in order to provide enhanced customer benet? Machtlinger: We pool our core competences in three divisions. FACC Aerostructures develops and produces various different components for primary and secondary aircraft structures. FACC Engines & Nacelles is the efcient partner for composite component so-
FACC takes off for the future with a clearly defined corporate strategy and a new communicative identity
off magazine constitutes the foundation? Machtlinger: Exactly. In a nutshell, our main directions of thrust are: The continued extension of our portfolio of products and services, as we, as a provider of integrated solutions for the aeronautics industry, strive to full the expectations of our customers. In addition, we aim to expand our global presence and achieve protable growth. lutions for aircraft engine environments. And FACC Interiors specializes in cabin interior solutions. In addition, FACC has increasingly positioned itself as a partner for turnkey solutions. By offering ready-to-install component assemblies and systems in each of its divisions, FACC generates added value for its customers. Take off: So Extend Your Expectations is something customers can bank on? Machtlinger: Yes, that is also one of our central messages within the scope
Preferred partner.
Take off: FACC is ready to take off for the future. What is the objective? Machtlinger: As a Tier-1 supplier, we strive to be the preferred partner for manufacturers of aircraft and aircraft engines around the globe as well as for their suppliers. Take off: And the dened strategy already featured in issue 28 of our Take
of our new corporate identity. Take off: ... which certainly includes more than that? Machtlinger: Of course. Hand in hand with the corporate strategy, we elaborated a comprehensive communication concept that covers all parameters from positioning, logo, visuals, claim, to brochures, presentation documents, and to our new website. But why dont you visit www.facc.com and see for yourself. Take off: Another thing thats new is FACCs claim: Pilot. Passion. Partnership. Machtlinger:It is also our central promise to customers and expresses what FACC stands for: In its role as a Pilot, FACC pinpoints the best solution. Passion is the emotion that drives us forward. FACCs employees incessantly grow and develop themselves and FACCs solutions. And in a Partnership on equal footing, we work as reliable team players.
construction for aeronautical engineering in general terms. Inspired by this vision, our imagery, including surprising associations between elements, implies that we at FACC have the right solution for every challenge, however uncommon it may be. The four key visuals symbolizing the group and its three divisions serve as eyecatchers on our brochures and our website.
facc Aerostructures
Development and production of innovative control surfaces, wing components, and fairings.
facc Interiors
Forward-looking interior solutions for passenger aircraft and freighters, business jets and helicopters.
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FACC European Support Partner: In the global world of aircraft manufacturers and of FACCs customers, sales market oriented thinking is essential. FACC is to manufacture sets for 150 aircraft in its plant in Austria. As European Support Partner of Airbus, FACC will parallel to the manufacture in Austria accompany the industrialization and the production ramp-up of the spoilers at an Asian Airbus supplier and thus support Airbus in the fulllment of its offset obligations in this important growth region. Airbus thereby gets the guarantee of an uninterrupted manufacturing process as well as of a fully industrialised product in line with the high FACC standards.
Weight reduction challenge: Lightness is the top priority. The FACC engineering specialists in cooperation with the Airbus team managed to reduce the weight significantly over the course of the development process, thus making a major contribution towards increasing efficiency and saving on fuel for the aircraft. The coordination challenge: At peak times over 100 engineering experts were working on the project at several locations across Europe. In addition to the FACC engineering centres in Austria and Bratislava, an FACC development team was also deployed on site at Airbus in Filton/UK. FACC proved impressively that the efcient completion of even extensive work projects spanning numerous locations and companies is well within its capabilities. The Europe-wide dimension of the project is also demonstrated by the delivery logistics. The butt strips go to Broughton/UK. The wings will then be further processed in Germanys Bremen plant; here the wingtips will join them before the winglets are mounted in Toulouse in France. For FACC as a seasoned delivery partner of Airbus, this is no problem.
Winglets
With this life-of-program contract, FACC is demonstrating its competence as a Tier-1 supplier for the next generation of Airbus long-haul aircraft. Under the contract, FACC is responsible for the development, qualication including testing, the design and manufacture of the production tools as well as production and assembly of the individual components to create a system ready-to-install.
Spoiler
Delivery of the spoilers is in the nal stages of start-up. As a Tier-1 supplier, FACC has provided support for the development and ensured industrialisation from construction of the tools to manufacture of the spoilers. The collaboration with Airbus in the course of the development, qualification and production start-up was as expected very good, concluded Andreas Furthmayr, Vice President Division Aerostructures. Constructive collaboration: In terms of development, FACC was able to contribute its expertise in the eld of Airbus longhaul aircraft, especially as the company was also responsible for the spoilers for the A330 und A340. Originally the same construction principle was intended. In cooperation with Airbus it was possible to reduce the complexity of the RTM (= Resin Transfer Moulding) component in line with the special requirements. A combination of integrated composite and aluminium ttings proved the most efcient solution. Qualied cooperation: Another challenge was certication. The ofcial requirements for approval of long-haul aircraft and their components become more stringent with each aircraft generation. FACC satised the complex certication process according to the latest requirements without massive impact on the schedule.
Full scale tests challenge: The constant expansion of the performance portfolio is part of FACC corporate strategy. So for the rst time on parts of this size the largest component measures six metres - full scale tests are being carried out at FACC. This involves subjecting the complete winglet system to static and dynamic testing for resilience, fatigue and endurance, up to mechanical failure.
New order:
For one A350 XWB FACC supplies 16 different spoiler components - 14 spoilers, 2 droop panels
Building on the long years of successful cooperation on various Airbus programmes, FACC was selected by Airbus to provide the outer aps for the A321 and took over the project from the German Airbus works in
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In the spotlight were the winglets for the new Airbus A350 XWB. Together with Airbus, FACC AG celebrated the milestone of starting the production of the rst components. Other stars of the event were new technologies and products which FACC has developed in cooperation with its customers: the weight-optimised spoiler for the Boeing 787 and A350 XWB as well as the innovative fuel-saving blended winglets for the Boeing 737. Many of the 200 honoured guests had travelled a long way to attend. But the guests included not only representatives of international customers, suppliers and business partners of FACC but also numerous representatives of Austrian politics and economy. In his welcoming speech, Walter A. Stephan, CEO of FACC AG, stressed the excellent collaboration with the valued business partners and the outstanding performance of his company. Words of praise for
the FACC team also came from customer Airbus, as Klaus Richter, Executive Vice President Procurement, offered his congratulations on an important milestone in the A350 XWB winglet project. Boeing representative Cliff Hall illuminated in his speech the joint success in the 787 aircraft program. Viktor Sigl, Provincial Minister of Upper Austria, appeared to represent the regional government of Upper Austria and expressed his admiration for the intense, pioneering research activities of FACC as a globally active aviation industry supplier and stressed FACCs signicant contribution to the economic and research location of Upper Austria and future-oriented jobs in the region.
Cliff Hall/Boeing (2nd left) and Klaus Richter/Airbus (3rd left) praised the FACC team for the excellent teamwork.
FACC CFO Minfen Gu in discussion with Austrian Provincial Minister Viktor Sigl.
The Russian aviation industry was represented by Irina Kosheleva, Executive Vice President, and Anatoly Gaydanskiy, President of Aerocomposit.
Enjoying the atmosphere in Hangar-7: Donn Paul and Jay Wall from Goodrich Aerostructures.
Bernd Schmeling, Airbus Procurement (right) talking shop with Shane Fleming, Cytec (center) and Christian Klein from aerotec magazine.
A meeting of experts: (from left to right) Shane Fleming and Lance Parcell from Cytec, Chris Hall from Boeing, Elias Merrawe and Patrick Fahmy from Bombardier.
Arriving direct from Abu Dhabi: Carsten Kessler from Strata (right), here in discussion with FACC COO Robert Machtlinger.
Delighted with a successful event: FACC CEO Walter Stephan, moderator Karin Keglevich (right) with the organising team.
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Quality Austria Training, Certification and Evaluation Ltd. awards this Quality Austria Certificate to the following organisation(s):
This Quality Austria Certificate confirms the compliance and further development of an effective
INTERNET
FACC AG
incl. sites:
complying with the requirements of standard EN 9100:2009 incl. product design (technically equivalent to AS 9100:C and JISQ 9100:2009) including the requirements of
A - 4981 Reichersberg, Kammer 37, Austria A - 4974 Ort im Innkreis, Kammer 32, Austria A - 1300 Vienna Airport Office Park 1 Top B10/01, Austria FACC Solutions (CANADA) Inc: CDN - J7R7G6 Qubec, 440 rue du Parc St-Eustache, Canada FACC Solutions s.r.o: SK - 81108 Heydukova 12-14, Slovakia
ISO 9001:2008
COPY
Certificate-Registration No.: 00022/0 Date of initial issue EN 9100: 6 July 2004 Date of initial issue ISO 9001: 6 July 2004 Valid until: 14 May 2015
Design and Manufacture of Composite and Metallic Parts for Aircraft, Engines and Appliances and Subassemblies/Assemblies
Vienna, 15 May 2012 The assessment was performed in compliance with EN 9104:2006 and Transition SR-001.
Quality Austria Training, Certification and Evaluation Ltd.
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Quality Austria Training, Certification and Evaluation Ltd. awards this Quality Austria Certificate to the following organisation(s):
This Quality Austria Certificate confirms the application and further development of an effective
INTERNET
FACC AG
A-4910 Ried im Innkreis, Fischerstrasse 9 incl. sites: A - 4981 Reichersberg, Kammer 37, Austria A - 4974 Ort im Innkreis, Kammer 32, Austria Design and Manufacture of Composite and Metallic Parts for Aircraft, Engines and Appliances and Subassemblies/Assemblies The validity of the Quality Austria Certificate will be maintained via annual surveillance audits and one renewal audit after three years.
ISO 14001:2004
COPY
Registration No.: 01784/0 Date of initial issue: 15 May 2012 Valid until: 14 May 2015
0fbc0787-d390-4b70-85c b-aee32975bda6
induced emissions remain at a constant level. No other industry can make such a claim! At FACC, environmental responsibility and the health of its workforce are considered as paramount priorities. The frugal use of resources from raw materials to electric power, water, or heat constitutes another important cornerstone of its policies. An essential part of both certications is the commitment made by the Executive Board, on behalf of the entire organization and all of its staff members, to comply with the high standards and continue to improve on them to the extent that is technically feasible.
Representatives of Rolls-Royce and FACC discussed their strategic collaboration: Robert Braunsberger (VP Engines & Nacelles, FACC), Jeremy Westlake (EVP Finance, GTSC), Richard Harcourt (EVP Rotatives, GTSC), Chris Cholerton (EVP Fans, GTSC), Robert Machtlinger (COO, FACC), Walter Stephan (CEO, FACC), Alain Michaelis (President GTSC and Deputy Chief Operating Officer), Steve Churchhouse (EVP Supply Chain Development, GTSC), Dominic Horwood (EVP TS&D), Andy Greasley (EVP Purchase, GTSC), James Partington (Global Commodity Leader PPES, GTSC), Gnter Nelbck (Director Engine Programs, FACC), Stewart Morris (Global Purchasing Executive, Fans, GTSC), Johannes Noisternig (VP Engineering, FACC)
Rolls-Royce:
A high-ranking delegation from Rolls-Royce visited FACC at the beginning of July: in the course of their European tour, supply chain executives from the engine manufacturer visited selected main suppliers including FACC - to check the status of their collaboration and define strategy goals for the future.
The agenda included discussion on all aspects of the collaboration with FACC on the various engine programmes, possibilities to extend the cooperation and new technologies. FACC presented their latest research activities in the eld of
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Among Western companies, FACC has a pilot function when it comes to experience in and cooperation with China. We asked Roland Brunner, Director of Aerostructures programs at FACC.
Chinas Highier
Whether in business, space travel, or sports: the Middle Kingdom is on its way to the top. Accordingly, in the next twenty years, China will also be needing more than 4,000 passenger aircraft to meet its aviation demand. The COMAC C919 is already the second passenger aircraft to be developed and built entirely in China. And it is already the second time that FACC is on board.
This classically dimensioned (length approx. 38 m, wingspan approx. 35 m) twin-engine medium-haul aircraft will seat from 156 to 190 passengers, depending on the respective conguration. FACC has maintained a long-standing cooperation with the manufacturer of the C919. After all, FACC also developed and industrialized the interior for the ARJ21 the rst-ever Chinese passenger aircraft.
Take off: And what are your personal impressions of this metropolis? Brunner: Its dynamism is absolutely fascinating. You can feel the passion of wanting to move forward. Despite its size, Shanghai to me is an extremely friendly city with a very homely atmosphere. It makes you feel at home and very safe.
COMAC C919.
In 2010, the Commercial Aircraft Corporation of China (COMAC) presented a first prototype model at the aeronautics expo in Zhuhai. The C in the type designation stands for China, while also implying equal standing with major aircraft manufacturers Airbus and Boeing (A B C). The rst 9 suggests eternity in Chinese culture, while 19(0) refers to the proposed maximum number of passengers.
Representatives from COMAC, SAMC and FACC at the signing ceremony of the C919 spoiler and winglet contract.
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SILVER: Airsigna GmbH & co KG; located in Bremen-Mahndorf Germany. Airsigna GmbH & co KG has 20 years experience in the development, production of lights and signs for the aircraft industry. The product portfolio includes exit signs, emergency lights, information signs, reading lights, lights and panel, maintenance and cargo lights, wiring looms and LED lights for the aircraft industry.
GOLD: Align Aerospace; located in Collegien, Paris, France. Align Aerospace is a leading supplier of hardware and related components to a broad range of aerospace and defense OEMs and their subcontractors throughout the world.
BRONZE: Scheinecker GmbH; located in Wels, Austria. Scheinecker GmbH is one of the leading Austrian companies in the manufacture of special tools, manufacturing of standard tools, CNC tool sharpening service providers and international brand of tools.
SPECIAL Performance Award: DFM Technologies GmbH; located in Rohrbach-Glsen, Austria, specialises in the design, calculation, engineering, modelling, tool design, prototyping and preproduction series; working in all areas of the aviation industry, machine and equipment engineering.
Hand-over of the FACC Excellent Supplier Award in Gold to Align Aerospace. (from left to right) Anita Klingseisen, Fastener Buyer, FACC; Dennis Catallo, Vice President Sales, Align Aerospace; Klaus Moser, Outside Sales Manager, Align Aerospace; Rudolf Leitner, Purchasing Director, FACC and Martina Putscher, Procurement Paint and Fastener Buyer, FACC
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in global commercial aircraft interiors revenue. The market share in the area of the global commercial aircraft main cabin production has increased from 9.1% in 2010 to 10.9% in 2011 and more than 20% in the forward t market, which is FACCs market focus.
The Frost & Sullivan Award for Market Share Leadership is conferred to the company that has demonstrated excellence in capturing the highest market share within its industry.
The Award recognizes the companys leadership position within the industry in terms of revenues and superior performance in areas such as leadership, technological innovation, customer service, and strategic product development. Frost & Sullivan enables clients to accelerate growth and achieve bestin-class positions in growth, innovation and leadership. The companys Growth Partnership Service provides the CEO and the CEOs Growth Team with dis-
Excellent!
The 2012 Global Market Share Leadership Award in the Main Cabin Segment for Commercial Aircraft Interiors is presented to FACC AG. Long-term client relationships, supported by aircraft cabin integration capabilities, a strong supply network and in-house engineering know-how underpin FACC AGs receipt of this award.
From left to right: Mary L. Dunaway (Head of Supply chain), Sidney Anderson (Director of Operations), Martin Bgl (Director Aerostructures), Brett McCallum (Supply Chain Manager)
Its market share growth is fueled by its capacity as a full cabin integrator, along with a strong supply chain, enabling FACC to offer its customers high quality products manufactured from innovative materials that make aircraft cabins lighter, quieter and more functional.
Gary Jeffery (Frost & Sullivan) hands over the award toWalter A. Stephan, FACC CEO, Gerhard Mrtenhuber, FACC Executive Vice President Interiors, and Michael Steirer, FACC Director Interior Programs (from left to right)
ciplined research and best-practice models to drive the generation, evaluation and implementation of powerful growth strategies. Frost & Sullivan leverages 50 years of experience in partnering with Global 1000 companies, emerging businesses and the investment community from more than 40 ofces on six continents. To join our Growth Partnership, please visit www.frost.com
Mary L. Dunaway, Head of Supply Chain of Aviation Partners Boeing stated that: APB is very pleased, and FACC can be proud of achieving Platinum status as one of our best suppliers. We very much appreciate FACCs support of us and especially our customers. We truly value our strong partnership with FACC both now and into the future. FACC is a supplier of APB for Blended Winglets for Boeing 737, 757 and Boeing Business Jets as well as of Aviation Partners Inc. for Blended Winglets for the Hawker 800 and Falcon 2000.
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For one weekend in July, the sky over Austrias Lake Wolfgang will become the backdrop for historic aircraft to show off their breathtaking stunts: within an incredibly short time the scalaria air challenge has developed from an insider tip to an established event in the European aviation calendar.
Seaplanes from all over the world gather for the seventh time at the lifestyle event at Lake Wolfgang.
It may seem surprising at rst that an idyllic mountainous region of all places should play host to a meeting of pilots and aircraft which one would rather expect to see in a coastal location or on the open sea. At Lake Wolfgang in Austria, better known for its fairytale mountain backdrop of the Salzkammergut, seaplanes from all over the world are coming together for the seventh time this year for the scalaria air challenge. But in fact this isnt something entirely new here: aircraft have been landing on Lake Wolfgang since 1924. The company sterreichische Luftverkehrs AG, a predecessor of Austrian Airlines, rst ew regular ights between Vienna and St Wolfgang with a Junkers F-13 W on oats. This was an extremely expensive undertaking at the time and really only for the very rich.
of all the seaplanes are the highlight of the event. This years star guest is coming especially from the USA and is called Sikorsky S-38. This amphibian plane built in 1928 achieved world renown as the Flying Zebra in the Hollywood lm Aviator. With around 40 planes from the bright yellow UC-1 Twin Bee and the 60-year-old Dornier Do-24 ATT to the legendary Consolidated PBY Catalina every propeller-powered machine is up there. For two full days the air above Lake Wolfgang will vibrate until the seaplane pilots head for home and the customary peace of the lakeside skies is restored. More information can be found at www.airchallenge.com
Groundbreaking for the new FACC Technology Center: (from left to right) Werner Auer - TMG, Kurt Hretzeder - Mayor of St. Martin, Robert Machtlinger - FACC COO, Minfen Gu - FACC CFO, Viktor Sigl - Provincial Minister, Walter A. Stephan - FACC CEO, Hartmut Staltner - UniCredit, Martin Ehrensperger - UniCredit, Franz Pumberger - Head of Local Government, Christopher Schndorfer - Head of TechnoZ Ried, Helmut Berger - FACC Facility Manager, Franz Berer BauMayr.
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facc
Aerostructures
FACC Portfolio: Control Surfaces: Spoilers, Airbrakes, Flaps, Ailerons, Rudders, Elevators, ... Wing Components: Winglets, Wing Leading Edges, Wing Panels, Composite Ribs & Spars, Wing Boxes, ... Fairings: Flap Track Fairings, Pylon Fairings, Wing-to-body Fairings, ...