Making everyday better
Essar Steel
Introduction
Essar Steel is a global integrated steel producer with an annual capacity of 14 million tonnes with a strong presence in intensive steel consuming markets of Asia and North America. It has operations in four countries A 10 MTPA integrated facilities in India A 4 MTPA steel plant in Canada A 7 MTPA Taconite plant under execution in USA A 0.4 MTPA downstream complex in Indonesia
Galvanised Product
Introduction
Essar steel with its state-of-the-art technology produces \hot dip Galvanised products from continuous facilities are well equipped to produce wide range of products meeting stringent application requirements in line with the industry standards. Essar steel with its unique product characteristic has established itself as one of the major Galvanised steel producers, globally. Essar Steel hot dip Galvanised steel is produced by applying a coating of zinc to the surface of a cold construction, white goods and automotive industries. galvanizing lines with an annual capacity of 0.85 million tons, located both at Hazira and Pune. The
Benefits
Excellent surface finish ensuring superior paintability Strategically located plants to ensure timely delivery Consistent quality
CONTINUOUS GALVANIZING LINE - 1
AFTER POT COOLING A C C U M U L ATO R
rolled product. Galvanised coils have excellent cathodic protection and are used extensively in
BRIDLE WELDING M/C SHEAR
FURNACE
SHEAR
LEVELER
PA S S I VAT I O N
C O AT I N G
CONTROL
Essar Steel India is an integrated steel producer with an annual production capacity of 10 million steel making, and downstream facilities including cold rolling mill, galvanising, pre-coated facility, steel infrastructure like a power plant and a port that can handle 30 million tonne cargo annually.
Features
BRIDLE
S K I N PA S S MILL
2 HI
BRIDLE RECOILER
UNCOILER
BRIDLE A C C U M U L ATO R
Z I N C B AT C H
tonnes. Essar Steels manufacturing facility comprises ore beneficiation, pellet making, iron making, processing facility, extra wide plate mill and a pipe mill. The steel plant located at Hazira has modern With a focus on value added products, it produces over 300 grades of steel conforming to quality
Thickness range 0.18 to 3 mm
L I N E S P E C I F I C AT I O N In Put Material Strip Thickness Strp Width Coil Weight Outer Dia. : : : Cold Rolled / Hot Rolled Low Carbon 0.30mm (min) to 3.25mm (max) 25T (max) / 5T (min) :1800 max 800mm (min) to 1370mm Including Structural Steel
Width range 900 to 1,340 mm (For slit coils, minimum width 200 mm) Uniform zinc coating in the range 90 to 350 GSM With and without tension levelling Oiling: 100 1,000 mg/m2 Coil ID: 508 / 610 Spangles: zero / minimised / skin passed / regular Passivation: chromated (hexavalent / trivalent) Winding: controlled / staggered (+/- 5 to +/- 15 mm)
Coil Inner Dia. Line Speed Process
508 / 610 mm
Thread Speed Entry & recoiling Line Capacity
: :
20 mpm
standards of international certification agencies like API, ABS, NACE, Lloyds Register to name a few. quality of its products.
200 mpm 56 TPH
160 mpm
Essar Steel uses information technology extensively for its operations thereby ensuring consistent
CONTINUOUS GALVANIZING LINE - 2
AFTER POT COOLING A C C U M U L ATO R
Essar Steel has set up a 1.5 MTPA plate mill and a 0.6 MTPA pipe mill at Hazira to add further value to its product portfolio. With one of Indias largest steel processing and distribution network with a capacity to a variety of industry segments. of 4 MTPA located at several industrial hubs, Essar Steel manufactures customised products catering
Applications
Construction Steel Framing, False Ceilings, Sandwich Panels, Ducting, Decking, Purlin, Hvac Applications
WELDING SHEAR M/C A C C U M U L ATO R STEERING UNIT
STEERING UNIT
SHEAR FURNACE
LEVELER BRIDLE RECOILER
CONTROL
C O AT I N G
PA S S I VAT I O N
White Goods Refrigerators, Deep Freezers, Washing Machines, Air Coolers Automotive Auto Internal Components, Bus Bodies Furniture Office Equipment
UNCOILER
BRIDLE
CLEANING SECTION BRIDLE
Z I N C B AT H
Sustainability has been given due importance in design and operations and the company has become a zero waste company. It has received many accolades and recognitions from reputed institutions like foundation, CII, CII-ITC Sustainable Development Center, Carbon Disclosure Project to name a few. Centre for Science and Environment, Water Digest, World Steel Association, Golden peacock, Green Tech
L I N E S P E C I F I C AT I O N In Put Material Strp Width : Cold Rolled, Including Structural Steel 0.12mm (min) to 0.60mm (max) 700mm (min) to 1250mm
Containers Grain Silos, Drums & Barrels, Crash Guards/ Handrails
Strip Thickness Coil Weight Outer Dia.
: :
Forms
Coils / slits / sheets
Grades
CQ DQ DDQ EDDQ / IF HSLA
Coil Inner Dia. Line Speed Process
508 / 610 mm :1800 max
22T (max) / 5T (min)
Thread Speed Entry & recoiling Line Capacity
Total Base Length :
20 mpm
183 Meters
25 TPH (In Full Hard)
180 mpm
150 mpm
Introduction
Traditionally construction segment is the major consumer of Galvanised products for wide range of applications i.e. Construction Steel framing, false ceilings, sandwich panels, ducting, decking, Perlin, HVAC, Roof tiles, Flooring, Drain systems, Front systems (siding, panels, cartridges) applications etc. Galvanised products offer unique advantage of corrosion resistance and long life. The life expectancy of hot dip Galvanised products with a standard coating of 275 GSM on typical structure members, is approx. 20 years, making it an ideal choice for the construction sector.
Product Features:
Thickness ranging from 0.15 to 3.2mm Zinc coating in the range 100 450 GSM Passivation Chromated ( Hexavalent /Trivalent) Spangles Regular / Minimized / Skin Passed / Zero Winding Controlled / Staggered (+/- 5 to +/-15 mm) Width ranging from 800 mm to 1340 mm With and without tension leveling Oiling 100 to 1000 mg/sqm Coil ID - 508/ 610
Product Capability:
Galvanised Grade CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Thickness (mm) 0.25 to 3.2 Width (mm) 800-1340 Coating (GSM) 80-275
Regular/Minimized Spangle up to 1.500 mm Regular Spangle only above 1.500 mm 0.40 to 2.0 800-1320 80-275
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1) DDQ - SOFT (DX53D, DDS, SGCD2) EDDQ/ IF -SOFT (DX54D/DX56D/DX57D, EDDS, SGCD3) CQ - HARD /SS80/S550GD/SGC570 SS33/S220GD/S250GD/SGC340
Regular/Minimized Spangle up to 0.800 mm Regular Spangle only above 1.200 mm 0.4-1.5 0.4-1.0 0.15-1.20 0.4-2.5 0.4-2.5 0.7-2.5 1.2-2.5 800-1300 800-1300 900-1330 800-1300 800-1300 900-1250 900-1250 80-275 80-275 80-180 80-275 80-275 80-275 80-275
Construction
SS37/S280GD SS40/SS50/S320GD/S350GD/SGC400/SGC440/SGC490 HSLA: G450/S390GD/S420GD
Features
Technology Advanced technologies like (clean steel making, liquid core reduction technology, and state of art rolling mills) for excellent metallurgical properties in the finished product. Wider product range from 0.15 mm to 3.2 mm thickness Products Uniform spangles throughout the coil Uniform Zn coating adhesion High strength structural grade with a Yield Strength of 550 MPa min Zero spangle products suitable for white goods and automotive segments
Services
Service centres at major locations across India for ready to use products with JIT deliveries Multi-modal supplies and a port based Integrated steel company in India
Supply Condition
Coils/ Sheet
Profile: Roofing and decking applications (sinusoidal & trapezoidal profiles)
Benefits:
Excellent surface finish ensuring superior paintability Strategically located plant to ensure timely delivery Consistency in quality
Galvanised Corrugated Sheets
Applications: Roofing and Facade Zinc Coating: 120 GSM
Galvanised steel with a guaranteed zinc coating of min. 120 GSM provides longer life and better durability. Product Forms: Sheets Hardness: > 85 HRB
The extra-wide 1200 mm sheet is another breakthrough solution resulting in substantial cost savings to the consumers. Depth of Corrugation: 17.5 mm
Marque customer:
Kirby Building Systems, Interarch, Zamil Steel, Tiger Steel, Phoenix Varco Prueden, Kec International.
Pitch between Corrugation: 75 mm
Dimensions: Thickness: 0.16 to 0.8 mm, Width: 760 to 1200 mm, Length 2440 to 4880 mm
Essar Deck - Floor Decking Sheets
Essar Steels state-of-the-art floor decking solution - Essar Deck, is custom engineered to optimize structural efficiency; reduce extraneous usage of steel and cement; economizes on concrete thickness owing to additional load bearing capacity of decking sheets when used as a composite with RCC. Applications: Shuttering, Flooring, Wall Cladding, and Roofing Specifications: IS 513D Width: Supplied 952 mm (Effective 910 mm) Zinc Coating: 120 to 375 GSM Pitch: 130 mm Product Forms: Profiled Sheets Dimensions: Thickness: 0.6 to 1.25 mm Length: 2m to 7m Depth: 44 mm Max Packet Weight :- 3 MT
Profile:
Introduction
The general engineering sector is one of the major consumers of Galvanised products for a wide range of applications. These include AC ducts, cable trays, flooring, solar panel, grain silos, grating, drums & barrels, canopies and other structural applications. Galvanised products offer a unique advantage of corrosion resistance and long life.
Product Features:
Thickness ranging from 0.15 to 3.2mm
General Engineering
Zinc coating in the range 80 275 GSM With and without tension leveling Oiling 100 to 1000 mg/sqm Coil ID - 508/ 610
Spangles Regular / Minimized /Skin Passed / Zero Passivation Chromated ( Hexavalent /Trivalent) Winding Controlled /Staggered (+/- 5 to +/-15 mm)
Width ranging from 800 mm to 1340 mm
Product Capability:
Galvanised Grade CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Thickness (mm) 0.25 to 3.2 Width (mm) 800-1340 Coating (GSM) 80-275
Regular/Minimized Spangle up to 1.500 mm Regular Spangle only above 1.500 mm 0.40 to 2.0 800-1320 80-275
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1) DDQ - SOFT (DX53D, DDS, SGCD2) EDDQ/ IF -SOFT (DX54D/DX56D/DX57D, EDDS, SGCD3) CQ - HARD /SS80/S550GD/SGC570 SS33/S220GD/S250GD/SGC340 SS37/S280GD SS40/SS50/S320GD/S350GD/SGC400/SGC440/SGC490 HSLA: G450/S390GD/S420GD
Regular/Minimized Spangle up to 0.800 mm Regular Spangle only above 1.200 mm 0.4-1.5 0.4-1.0 0.15-1.20 0.4-2.5 0.4-2.5 0.7-2.5 1.2-2.5 800-1300 800-1300 900-1330 800-1300 800-1300 900-1250 900-1250 80-275 80-275 80-180 80-275 80-275 80-275 80-275
Features
Technology Advanced technologies like (clean steel making, liquid core reduction technology, and state of art rolling mills) for excellent metallurgical properties in the finished product. Wider product range from 0.15 mm to 3.2 mm thickness Uniform spangles throughout the coil Uniform Zn coating adhesion
Products
High strength structural grade with a Yield Strength of 550 MPa min
Zero spangle products suitable for white goods and automotive segments Services Service centres at major locations across India for ready to use products with JIT deliveries Multi-modal supplies and a port based Integrated steel company in India
Supply condition Benefits:
Coils/ Sheet/ Chequered Plate
Excellent surface finish ensuring superior paintability Strategically located plant to ensure timely delivery Consistency in quality
Certifications
ISO 9001, ISO 14001,ISO/TS 16949:2002, OHSAS 18001:1999
Introduction
The general engineering sector is one of the major consumers of Galvanised products for a wide range of applications. Theseinclude AC ducts, cable trays, flooring, solar panel, grain silos, grating, drums & barrels, canopies and other structural applications. Galvanised products offer a unique advantage of corrosion resistance and long life.
Product Features:
Thickness ranging from 0.15 to 3.2mm With and without tension leveling Oiling 100 to 1000 mg/sqm Coil ID - 508/ 610 Zinc coating in the range 80 275 GSM Spangles Regular / Minimized /Skin Passed / Zero Passivation Chromated ( Hexavalent /Trivalent) Winding Controlled /Staggered (+/- 5 to +/-15 mm) Width ranging from 800 mm to 1340 mm
Product Capability:
Galvanised Grade CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Thickness (mm) 0.25 to 3.2 Width (mm) 800-1340 Coating (GSM) 80-275
Regular/Minimized Spangle up to 1.500 mm Regular Spangle only above 1.500 mm 0.40 to 2.0 800-1320 80-275
White Goods
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1) DDQ - SOFT (DX53D, DDS, SGCD2) EDDQ/ IF -SOFT (DX54D/DX56D/DX57D, EDDS, SGCD3) CQ - HARD /SS80/S550GD/SGC570 SS33/S220GD/S250GD/SGC340 SS37/S280GD SS40/SS50/S320GD/S350GD/SGC400/SGC440/SGC490 HSLA: G450/S390GD/S420GD
Regular/Minimized Spangle up to 0.800 mm Regular Spangle only above 1.200 mm 0.4-1.5 0.4-1.0 0.15-1.20 0.4-2.5 0.4-2.5 0.7-2.5 1.2-2.5 800-1300 800-1300 900-1330 800-1300 800-1300 900-1250 900-1250 80-275 80-275 80-180 80-275 80-275 80-275 80-275
Features
Technology Advanced technologies like (clean steel making, liquid core reduction technology, and state of art rolling mills) for excellent metallurgical properties in the finished product. Wider product range from 0.15 mm to 3.2 mm thickness Products Uniform spangles throughout the coil Uniform Zn coating adhesion High strength structural grade with a Yield Strength of 550 MPa min Zero spangle products suitable for white goods and automotive segments
Services
Service centres at major locations across India for ready to use products with JIT deliveries Multi-modal supplies and a port based Integrated steel company in India
Supply condition
Coils/ Sheet/ Chequered Plate
Benefits:
Excellent surface finish ensuring superior paintability Strategically located plant to ensure timely delivery Consistency in quality
Certifications
ISO 9001, ISO 14001,ISO/TS 16949:2002, OHSAS 18001:1999
Contact us
India Offices: Marketing Offices Ahmedabad Essar House, Ellisbridge Ahmedabad - 380 006 Tel: +91 79 6608 6666 Kolkata 2nd Floor, Block: EP, Plot Y16, Sector V, Saltlake City, Kolkata - 700 091 Tel: +91 33 6612 6608 Bengaluru No. 2, 2nd Floor, RR Chambers, 11th Main, Vasanth Nagar, Bengaluru - 560 052 Tel: +91 80 2220 2131 NCR A-5, Sector-3, Noida - 201 301 Tel: +91 120 6626 666 Chennai Chennai House, 5th Floor, No. 7, Esplanade, Chennai - 600 108 Tel: +91 44 2535 1271 / 73 Gurgaon Essar Steel India Ltd. 1st Floor, AEGIS Bldg, 247 Udyog Vihar, Phase-IV,Gurgaon-122 016 Haryana, India Tel: +91 124 6796666 Faridabad Essar Steel India Ltd. 33-A, Industrial Area, NIT, Faridabad-201301 Haryana, India Tel: +91 129 4163915 International Offices UAE Essar Steel Middle East FZE, (MiddleEast Asia Regional Office) S 40402, JAFZA South, Dubai, UAE - 261754 Tel: +971 48998500 China Essar Steel Limited Essar - Beijing Representative Office Unit 1509, China World Tower 1 China World Trade Centre No 1 Jian Guo Men Wai Avenue Beijing 100004. PR CHINA Tel: +86 (10) 5866 9923 Fax: +86 (10) 5866 9924 Spain Essar Steel Processing and Distribution Iberia, S.L. Poligono Industrial Ingruinsa, C/Jeronimo Roure, 43 Puerto de Sagunto - 46520 Valencia, Spain Tel: 34 672053570 Indonesia PT Essar Indonesia BFI Estate, Inds 3 Kav B1, Cibitung, Bekasi 17520, West Java , Indonesia Tel: +62 21 8980 152 Italy Essar Steel Processing & Distribution Italia S.R.L. Via G. Boccaccio 4, 20123 Milano, Italy Tel: 39 02 4980402 Fax: 39 02 4986434 Canada Essar Steel Algoma Inc. 105 West Street Sault Ste. Marie ON Canada P6A 7B4 Tel: 1 905 331 3400 United Kingdom Essar Steel Processing & Distribution UK Ltd Pensnett Road, Dudley West Midlands, England - DY12HA United Kingdom Tel: 44 7538 092676 Corporate Offices Mumbai Essar Steel Limited Essar House 11, Keshavrao Khadye Marg Mahalaxmi, Mumbai - 400 034 Phone: +91 (22) 2495 0606 / 6660 1100 Fax: +91 (22) 2492 8896 Registered Offices Hazira (Registered Office) Essar Steel India Ltd 27th KM, Surat Hazira Road District - Surat Hazira - 394 270. Gujarat, India Telephone: (+91 261) 2872400 Fax: (+91 261) 2872796
Corporate Office Essar House, 11 K.K.Marg, Mahalaxmi - 400034, India. Tel: +912266601100 Fax: +91 22 2353 2695 Give your business a competitive edge. Mail us at [email protected]
Mumbai Essar Technopark, # 2, L.B.S. Marg, Kurla (West), Mumbai - 400 034 Tel: +91 22 6733 5000 Hyderabad 301, Sidhu Shree Vaishnavi Arcade, Road No. 1, Banjara Hills, Hyderabad - 500 034 Tel: +91 40 2337 0125 / 6677 0980 Pune 408, City Tower, 17, Boat Club Road, Pune - 411 001 Tel: +91 20 6620 9901 / 2 Indore 409, City Centre, 570 M.G. Road, Indore - 452 001 Tel: +91 731 2538 825 / 2537 974
www.essarsteel.com
