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X and Moving Range Charts: Exit Program

X and MR charts are used when only one observation per subgroup can be taken, such as in situations with destructive sampling, costly testing, or long production times. The charts consist of an X chart to monitor individual observations over time and an MR chart to monitor variability between observations. The X chart plots observations against control limits calculated from the data mean and standard deviation. The MR chart plots differences between observations against limits calculated from the moving range mean. An example demonstrates sample strength observations graphed on an X and MR chart to monitor a chemical manufacturing process.

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Jetesh Devgun
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0% found this document useful (0 votes)
55 views21 pages

X and Moving Range Charts: Exit Program

X and MR charts are used when only one observation per subgroup can be taken, such as in situations with destructive sampling, costly testing, or long production times. The charts consist of an X chart to monitor individual observations over time and an MR chart to monitor variability between observations. The X chart plots observations against control limits calculated from the data mean and standard deviation. The MR chart plots differences between observations against limits calculated from the moving range mean. An example demonstrates sample strength observations graphed on an X and MR chart to monitor a chemical manufacturing process.

Uploaded by

Jetesh Devgun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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X and Moving Range Charts

1. Processes where sampling is destructive.


2. Testing of the process characteristic is costly.
3. ong production times.
!. ow volumes.
X and MR Charts are used to handle situations where only one
o"servation per su"group is ta#en. $ituations where this type of control
chart may "e used include%
&'it Program
X and Moving Range Charts
About the Authors
Paul Eggert is a Marketing Manager for an international computer company. He received his bachelors degree
in Business from New Jersey School of Business in 1! and e"pects to graduate with an MB# from Boise
State $niversity in the Spring of !%%!.
Susan Mohr is a Staff Strategist for an international telecommunications company. She received a
Microbiology &egree from Montana State $niversity and e"pects to graduate with an MB# from Boise State
$niversity in the 'all of !%%!.
Sera Cullen
X and MR Chart (efinitions and &'amples
Control Charts for )ndividuals or *ttri"utes
( #n X & MR Chart is used when only one observation per subgroup is taken and process variability needs to be determined.
( )"amples include but are not limited to*
((&estructive Sampling
((+esting of the ,rocess -haracteristic is -ostly
((.ong ,roduction +imes
(Since sampling is not being performed/ the central limit thereom does not apply.
*Therefore if the data are not normally distributed the X and MR chart is not recommended.

X Chart
( 0 is an individual observation from a population represented on an X Chart that reflects the population distribution.
( +he X Chart is made up of three components including*
**Observation: +he individual observation from a population.
((Data Point Mean: +his is the average of the data points being measured calculated as follows*
0 1 )"2k where 0 1 data mean
) 1 summation sign
" 1 population value
k 1 the number of values used to sum 0

((Control Limit: +he three standard deviation limit is referred to as natural variation where the controls are calculated as*
.ower -ontrol .imit 3.-.4 1 0 5 6372d!4
$pper -ontrol .imit 3$-.4 1 0 8 6372d!4
where 0 1 data mean
7 1 mean of moving range
d! 1 1.1!9
Moving Range +MR,
*+he Moving Range provides the basis of the variability estimation of an individual control chart 30 chart4.
(+he MR Chart is made up of three components including*
**MR Data Points: +he range obtained by taking the absolute value of the difference between successive observations.
M1 3Moving 7ange ,oint :ne4 1 ;"!5"1;
M! 3Moving 7ange ,oint +wo4 1 ;"65"!;
**MR Mean: +he average of the sum of moving range calculations obtained by taking the absolute value of the difference between
successive observations.
M7 1 )"2k where M7 1 moving range mean
) 1 summation sign
" 1 calculated moving range value
k 1 the number of values used to sum M7
**Control Limit: +he formulas used to determine the control chart patters are*

$pper -ontrol .imit 3$-.4 1 M7(&<
.ower -ontrol .imit 3.-.4 1 M7(%
=here M7 1 moving range mean
&< 1 6.!>?
&'ample
*The following example demonstrates sample strength observations for a chemical used in manufacturing. The moving range is
calculated from the observations and graphed onto an X and an MR Chart as shown.









Chemial Strength
1 @% %
! <6. >.1
6 <1.! !.?
< <. 9.?
@ <9.> 1.6
> <>.@ !.1
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1% @%.6 1.>
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1! <<.6 !.!
!ath
"umber
Sam#le
Strength
Moving
Range
Control Charts for )ndividuals or *ttri"utes
( #n X & MR Chart is used when only one observation per subgroup is taken and process variability needs to be determined.
( )"amples include but are not limited to*
((&estructive Sampling
((+esting of the ,rocess -haracteristic is -ostly
((.ong ,roduction +imes
(Since sampling is not being performed/ the central limit thereom does not apply.
*Therefore if the data are not normally distributed the X and MR chart is not recommended.

X Chart
( 0 is an individual observation from a population represented on an X Chart that reflects the population distribution.
( +he X Chart is made up of three components including*
**Observation: +he individual observation from a population.
((Data Point Mean: +his is the average of the data points being measured calculated as follows*
0 1 )"2k where 0 1 data mean
) 1 summation sign
" 1 population value
k 1 the number of values used to sum 0

((Control Limit: +he three standard deviation limit is referred to as natural variation where the controls are calculated as*
.ower -ontrol .imit 3.-.4 1 0 5 6372d!4
$pper -ontrol .imit 3$-.4 1 0 8 6372d!4
where 0 1 data mean
7 1 mean of moving range
d! 1 1.1!9
Moving Range +MR,
*+he Moving Range provides the basis of the variability estimation of an individual control chart 30 chart4.
(+he MR Chart is made up of three components including*
**MR Data Points: +he range obtained by taking the absolute value of the difference between successive observations.
M1 3Moving 7ange ,oint :ne4 1 ;"!5"1;
M! 3Moving 7ange ,oint +wo4 1 ;"65"!;
**MR Mean: +he average of the sum of moving range calculations obtained by taking the absolute value of the difference between
successive observations.
M7 1 )"2k where M7 1 moving range mean
) 1 summation sign
" 1 calculated moving range value
k 1 the number of values used to sum M7
**Control Limit: +he formulas used to determine the control chart patters are*

$pper -ontrol .imit 3$-.4 1 M7(&<
.ower -ontrol .imit 3.-.4 1 M7(%
=here M7 1 moving range mean
&< 1 6.!>?
&'ample
*The following example demonstrates sample strength observations for a chemical used in manufacturing. The moving range is
calculated from the observations and graphed onto an X and an MR Chart as shown.









1 ! 6 < @ > ? 9 1% 11 1!
%.%%
1@.%%
6%.%%
<@.%%
>%.%%
?@.%%
X Chart
:bservations
&ata mean
$pper -ontrol .evel
.ower -ontrol .evel
!ath "umber
S
a
m
#
l
e

S
t
r
e
n
g
t
h
1 ! 6 < @ > ? 9 1% 11 1!
%.%%
@.%%
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1@.%%
!%.%%
!@.%%
MR Chart
M7 Mean
$pper -ontrol .imit
.ower -ontrol .imit
M7 &ata ,oints
Moving Range
S
a
m
#
l
e

S
t
r
e
n
g
t
h
X and MR Chart (efinitions and &'amples
Control Charts for )ndividuals or *ttri"utes
( #n X & MR Chart is used when only one observation per subgroup is taken and process variability needs to be determined.
( )"amples include but are not limited to*
((&estructive Sampling
((+esting of the ,rocess -haracteristic is -ostly
((.ong ,roduction +imes
(Since sampling is not being performed/ the central limit thereom does not apply.
*Therefore if the data are not normally distributed the X and MR chart is not recommended.

X Chart
( 0 is an individual observation from a population represented on an X Chart that reflects the population distribution.
( +he X Chart is made up of three components including*
**Observation: +he individual observation from a population.
((Data Point Mean: +his is the average of the data points being measured calculated as follows*
0 1 )"2k where 0 1 data mean
) 1 summation sign
" 1 population value
k 1 the number of values used to sum 0

((Control Limit: +he three standard deviation limit is referred to as natural variation where the controls are calculated as*
.ower -ontrol .imit 3.-.4 1 0 5 6372d!4
$pper -ontrol .imit 3$-.4 1 0 8 6372d!4
where 0 1 data mean
7 1 mean of moving range
d! 1 1.1!9
Moving Range +MR,
*+he Moving Range provides the basis of the variability estimation of an individual control chart 30 chart4.
(+he MR Chart is made up of three components including*
**MR Data Points: +he range obtained by taking the absolute value of the difference between successive observations.
M1 3Moving 7ange ,oint :ne4 1 ;"!5"1;
M! 3Moving 7ange ,oint +wo4 1 ;"65"!;
**MR Mean: +he average of the sum of moving range calculations obtained by taking the absolute value of the difference between
successive observations.
M7 1 )"2k where M7 1 moving range mean
) 1 summation sign
" 1 calculated moving range value
k 1 the number of values used to sum M7
**Control Limit: +he formulas used to determine the control chart patters are*

$pper -ontrol .imit 3$-.4 1 M7(&<
.ower -ontrol .imit 3.-.4 1 M7(%
=here M7 1 moving range mean
&< 1 6.!>?
&'ample
*The following example demonstrates sample strength observations for a chemical used in manufacturing. The moving range is
calculated from the observations and graphed onto an X and an MR Chart as shown.









Control Charts for )ndividuals or *ttri"utes
( #n X & MR Chart is used when only one observation per subgroup is taken and process variability needs to be determined.
( )"amples include but are not limited to*
((&estructive Sampling
((+esting of the ,rocess -haracteristic is -ostly
((.ong ,roduction +imes
(Since sampling is not being performed/ the central limit thereom does not apply.
*Therefore if the data are not normally distributed the X and MR chart is not recommended.

X Chart
( 0 is an individual observation from a population represented on an X Chart that reflects the population distribution.
( +he X Chart is made up of three components including*
**Observation: +he individual observation from a population.
((Data Point Mean: +his is the average of the data points being measured calculated as follows*
0 1 )"2k where 0 1 data mean
) 1 summation sign
" 1 population value
k 1 the number of values used to sum 0

((Control Limit: +he three standard deviation limit is referred to as natural variation where the controls are calculated as*
.ower -ontrol .imit 3.-.4 1 0 5 6372d!4
$pper -ontrol .imit 3$-.4 1 0 8 6372d!4
where 0 1 data mean
7 1 mean of moving range
d! 1 1.1!9
Moving Range +MR,
*+he Moving Range provides the basis of the variability estimation of an individual control chart 30 chart4.
(+he MR Chart is made up of three components including*
**MR Data Points: +he range obtained by taking the absolute value of the difference between successive observations.
M1 3Moving 7ange ,oint :ne4 1 ;"!5"1;
M! 3Moving 7ange ,oint +wo4 1 ;"65"!;
**MR Mean: +he average of the sum of moving range calculations obtained by taking the absolute value of the difference between
successive observations.
M7 1 )"2k where M7 1 moving range mean
) 1 summation sign
" 1 calculated moving range value
k 1 the number of values used to sum M7
**Control Limit: +he formulas used to determine the control chart patters are*

$pper -ontrol .imit 3$-.4 1 M7(&<
.ower -ontrol .imit 3.-.4 1 M7(%
=here M7 1 moving range mean
&< 1 6.!>?
&'ample
*The following example demonstrates sample strength observations for a chemical used in manufacturing. The moving range is
calculated from the observations and graphed onto an X and an MR Chart as shown.









1 ! 6 < @ > ? 9 1% 11 1!
%.%%
1@.%%
6%.%%
<@.%%
>%.%%
?@.%%
X Chart
:bservations
&ata mean
$pper -ontrol .evel
.ower -ontrol .evel
!ath "umber
S
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n
g
t
h
1 ! 6 < @ > ? 9 1% 11 1!
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1%.%%
1@.%%
!%.%%
!@.%%
MR Chart
M7 Mean
$pper -ontrol .imit
.ower -ontrol .imit
M7 &ata ,oints
Moving Range
S
a
m
#
l
e

S
t
r
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t
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Chemial Strength
X $CL X LCL MR $CL MR LCL
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11./1 $trut Mount
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