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SUR - Erection BOQ - ST & Geno - Rev A

This document provides specifications and bill of quantities (BOQ) for the steam turbine and generator for a 1500 MW power plant in Oman. It includes: - The total estimated weights of the steam turbine components and generator, which totals over 880 tonnes. - A breakdown of the estimated weights and delivery/assembly details for each major component, including the turbine blocks, casings, rotors, valves, piping, and the generator. - Dimensions and quantities for insulation, enclosures, and other ancillary equipment. - Estimated surface areas and thicknesses for insulation of piping, equipment, and other components. The document contains detailed specifications to guide assembly of the

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0% found this document useful (0 votes)
448 views5 pages

SUR - Erection BOQ - ST & Geno - Rev A

This document provides specifications and bill of quantities (BOQ) for the steam turbine and generator for a 1500 MW power plant in Oman. It includes: - The total estimated weights of the steam turbine components and generator, which totals over 880 tonnes. - A breakdown of the estimated weights and delivery/assembly details for each major component, including the turbine blocks, casings, rotors, valves, piping, and the generator. - Dimensions and quantities for insulation, enclosures, and other ancillary equipment. - Estimated surface areas and thicknesses for insulation of piping, equipment, and other components. The document contains detailed specifications to guide assembly of the

Uploaded by

shaikhsajid242
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 5

1500 MW

Oman
Rev.
A 11/29/2010
Chapt. DESIGNATION Number Rev.
Total Weight
Tonnes
STEAM TURBINE
1 A 750.2
2 A 54.9
3 1820 m2 A 15.2
252 m2 A 0.4
400 m2 A 20.0
4 A 40.0
5 A 0.2
A 880.9
ST - GENERATOR 50WY23Z-124
749.37
A
749.37
1630.2
SUMMARY FOR STEAM TURBINE & GENERATOR
MECHANICAL EQUIPMENT
PIPING
MECHANICAL EQUIPMENT, PIPING
INSULATION f. Piping
TOTAL WEIGHT ALL ST & GENERATOR (Tonnes)
PAINTING
TOTAL WEIGHT ST- MECH. / PIPING (Tonnes)
TOTAL WEIGHT ST- GENERATOR (Tonnes)
Generator weights accord. To attached BOQ
SUR
2 x KA26 - 2 MS DC
ENCLOSURES
INSULATION f. Equipment
INSULATION f. Casing
ABCD ERECTION TECHNICAL DOCUMENT
Thermal Systems
STEAM TURBINE ISLAND
PARTICULAR TECHNICAL SPECIFICATIONS - DRAWINGS & BILLS OF QUANTITY
232994406.xls.ms_office 1/5 6/8/2014

BOQ for ST to KA26-2 ; DKYZ3-2N33A
HT1S1M-IT3S2M-ND33AS
Proj. : Sur
No Item description
Number
of block Qty Delivery
Site
assembly
Particular
Place*** Remarks on BOQ
of block Length Width Height Unit Weight Total Weight pre-assembled instruction Installation of Pick-up for Erection
cm cm cm kg kg or skid Specification (State) and Transport
Total Weight Mechanical Equipment 2 750,200
1 Foundation Parts 10,800
Foundation parts
2
355 185 120 5,400 10,800
separate pre-
assembled parts Germany
2 Bearing Pedestal 57,000
Front bearing block FBS1 2 140 300 140 6,500 13,000 pre-assembl. Germany
Axial bearing block TBS1 2 160 340 200 11,000 22,000 pre-assembl. Germany
Interm. bearing block IBS2 2 160 330 170 11,000 22,000 pre-assembl. Germany
Gen. drive end bearing block DBS3 2 pre-assembl. Germany
Gen. Non drive end bearing block NBS1 2 pre-assembl. Germany
EG pedestral block EBS1 2 pre-assembl. Germany
3 HP - Turbine ( assembled ) 95,000
HP Turbine assembled 2 540 270 270 47,500 95,000 pre-assembl. China
4 IP Turbine (assembled) 120,400
IP Turbine (assembled) 2 410 310 280 60,200 120,400 pre-assembl. Mexico
5 LP Turbine 244,600
LP outer casing UP 2 550 720 290 17,500 35,000 pre-assembl. Germany
LP outer casing LP 2 550 720 280 32,000 64,000 pre-assembl. Germany
LP inner casing UP 2 320 550 230 28,600 57,200 pre-assembl. Germany
LP inner casing LP 2 320 550 270 34,200 68,400 pre-assembl. Germany
LP inner casing support 2 300 170 130 10,000 20,000 pre-assembl. Germany
6 LP Rotor 108,000
LP rotor 2 660 350 350 54,000 108,000 pre-assembl. Switzerland
7 Valves & Actuators 82,120
HP valve block complete FV1250180 2 290 230 300 12,500 25,000 pre-assembl. Germany
IP valve block complete MKRA 355 4 260 220 200 8,900 35,600 pre-assembl. Germany
HP stop and control valve actuators 4 100 80 80 480 1,920 pre-assembl. Germany
IP stop and control valve actuaters 8 110 40 50 250 2,000 pre-assembl. Germany
LP valve block complete with actuators 700 2 330 190 270 4,800 9,600 pre-assembl. Switzerland
Non return valves 2 100 340 170 4,000 8,000 pre-assembl. Switzerland
8 Miscelaneus&Accessories 13,380
Balance 2
560 80 40 750 1,500
separate pre-
assembled Germany
Wire rope 2
120 120 60 140 280
separate pre-
assembled Germany
Turning gear 2 120 60 60 500 1,000 pre-assembl. Switzerland
Sikadur
2
200 120 130 1,100 2,200
separate pre-
assembled Switzerland
Gland Steam Condenser 2
390 150 270 2,200 4,400
pre-assembl. Switzerland
Miscelaneous
2 2000
4,000
separate pre-
assembled Switzerland
9 ST - Instrumentation and Equipments 18,900
Safety block 2 80 60 50 200
400
separ pre-
assembl Switzerland
Instrumentation 2 130 100 100 250 500
separate pre-
assembled Switzerland
Lube oil tank HS16 2 550 300 360 8000 8000
separate pre-
assembled Switzerland
Lube oil cooler 2 480 100 230 4400 8800
separate pre-
assembled Switzerland
Lube oil conditioner 2 160 90 190 600 1200
separate pre-
assembled Switzerland
10
Set of tools, lifting device etc. 32,800
not includet in Total
Tools cabinet
2
150 80 150 1,500 3,000
separate pre
assembl parts Germany
loose tools
2
500 150 100 8,000 16,000
separate pre
assembl parts Germany
Accessories, lifting device 2 650 220 150 6,900 13,800 separate pre
assembl parts Germany
11
Total Weight Piping & Supports 54,860
Cross over pipe piece 1
2
180 180 60 660 1,320
pre-assembl. Germany
Cross over pipe piece 2
2
180 580 300 3,200 6,400
pre-assembl. Germany
Cross over pipe piece 3
2
180 270 260 1,700 3,400
pre-assembl. Germany
Cross over pipe piece 4
2
160 160 150 900 1,800
pre-assembl. Germany
Cross over pipe compensator
2
210 210 170 2,000 4,000
pre-assembl. Germany
IP inlet pipe
4
170 120 120 1,500 6,000
pre-assembl. Germany
LP inlet pipe piece 1
2
510 80 210 1,300 2,600
pre-assembl. Germany
LP inlet pipe piece 2
2
350 80 120 800 1,600
pre-assembl. Germany
LP inlet pipe piece 3
2
420 80 150 1,000 2,000
pre-assembl. Germany
LP inlet pipe piece 4
2
430 80 180 1,100 2,200
pre-assembl. Germany
Spring loaded support
2
254 120 65 770 1,540
separate pre
assembl parts Germany
Interconnecting piping between ST and it's auxiliaries
(prefabricated In a container) for gland- and drain
system
2 600 250 300 11,000 22,000
premanufactured Switzerland
12
Total Weight Thermal Insulation 35,600
Insulation Casing 2
10,000 20,000
separate pre-
assembled Switzerland
Insulation ST internal pipes and valves 2
7,600 15,200
Insulation Equipment 2
200 400
13
Enclosure 40,000
Acustic enclosure 2
20,000 40,000
separate pre-
assembled Switzerland
14
Painting 200
Painting 2
100 200
440,430
880,860
*** Allocation is preliminary
Place of pick up of the main compounents can be anywhere in the Alstom manufactory net work
TOTAL Weight f. 1 Steam Turbine (Kg) :
Dimensions (gross data per package)
TOTAL Weight f. All Steam Turbines (Kg) :
400 m2
1820 m2
252 m2
TSNSH 22.4.09Peters 2/2 232994406.xls.ms_office
BoQ Steam Turbine Generator Bid Documentation
10 35 36 37 38 39 40 41 TWT 48 49 50 52
KKS Item Description Qty.
Degree of
Pre-assembly
Total weight Site Assembly Site Assembly
Site
Assembly
Site Assembly
Number of ST's for this project 2
Length Width Height
Diame
ter
Total for
Project
General
Installation
Specification
Particular Installation
Specification
Equipment
Drawing
I&T Plan for Site
Works
[m] [m] [m] [m] [kg]
MKA Generator 50WY23Z-124 (72 Slots) PRESS 2 pre-assembled 13.5 4.2 5.1 708,000 HTGG610383 HTGG134156 HTCM433475
MKA Stator casing top cover 2 prefabricated 8.6 3.9 1.9 24,200 HTGG610383
MKA Lifting Jacks (Blocks) for setting and alignment 2 set of 4 pcs. 2.0 1.2 0.8 3,000 HTGG610383 HTGG216118
MKA Generator foundation Base Plates 2 set of loose parts 1.1 1.1 0.7 2,000 HTGG610383
MKA Sikadur, Epoxy based grout for Foundation Baseplates 2 2 component 840 HTGG610383
MKA Seal frame to foundation air chamber 2 prefab, loose parts 1,900 HTGG610383
MKA Generator foundation Bolts, bottom bar layer 2 set 2.7 0.5 1 2,000 HTGG610383
MKA Generator Exciter Filter Boxes (2 boxes) 2 set prefab. Filters 2.4 1.2 1.1 500 HTGG610383
MKA
Partition Walls and accessories for cooling air chamber, Nuts for
Anchor Bolts, guide blocks and bowl discs for Generator anchoring
2 loose parts 2.0 0.5 0.6 560 HTGG610383
MKA Generator cooler connecting pieces, gaskets, bolts & nuts 2 loose parts 2.0 0.6 0.4 250 HTGG610383
MKA
Instrumentation & Accessories, installation materials, conduits,
clamps, cables, round air filters, nameplates, bolts & nuts
2 set prefab loose parts 2.1 1.0 0.7 700 HTGG610383
MKA Paint, primer, varnish for touch up 2 loose parts 0.6 0.6 0.7 120 HTGG610383
MKA ROMON instrumentation 2 Box & cables 0.4 0.3 0.2 100
AMODIS 214 RomonII
Install Instructions
MKA PAMOS instrumentation 2 Box & cables 0.4 0.3 0.2 100
AMODIS PAMOS
Install Instructions
MKA Cubicle for generator AMODIS modules 2 Cubicle 0.8 0.8 2.1 100
AMODIS Install
Instructions
MKA Pressurisation system, Blower unit 2 Skid 4.5 1.7 1.9 5,000 HTCM655052 HTCM155284
MKA Generator Rotor removing device, only support 2 set loose parts 4.8 2.5 2 21,000
749,370
Not included in Total
Total Weight all Generator's ( Kg )
Equipment Dimensions
BoQ_50WY23Z-124_PRESS_STG(72 Slots).xls Page 3
Date : -
Rev: B
Author: M.B.Sch.
Contractor: Currency:
Legend: IS Personal protection insulation
IH Heat loss insulation
ET Heat tracing insulation
IF Freez protection insulation
Elbow
[pcs]
End
Cap
[pcs]
Flange
Box
[pcs]
Reducer
[pcs]
Tee
[pcs]
Pipe
Length
[m]
Valve
Box
[pcs]
130 173 78 30 1 9 491 5 614 580.60
60 6 3 9 3.62
25 33.7 IS 130 29 14 7 11 6 70 108 92.50
70 7 2 1 17 20 18.89
40 8 2 13 15 13.74
75 88.9 IS 50 2 1 7 10 4.75
250 273 IS 50 9 1 1 19 21 32.17
50 6 2 1 2 5 1 17 11.93
60 5 1 2 16 19 27.59
150 168.3 IS 60 3 1 2 10 13 15.31
63 76.1 IS 70 9 4 2 2 9 17 17.18
70 40 8 4 6 3 64 85 83.94
80 2 1 3 1.73
110 2 2 0.00
120 1 1 2.78
60 2 1 3 1.15
80 2 1 3 1.47
30 2 1 3 0.68
910 m2
1,820 m2
15.2 TOTAL EQUIVALENT INSULATION WEIGHT for aLL UNIT
TOTAL INSULATION SURFACE for 1 UNIT
TOTAL INSULATION SURFACE for All UNITS
MAW
18 26.9
50 60.3
100 IS
IS
IS
139.7
33.7
114.3
IS
IS
IS 200
ERECTION OF PIPING THERMAL & HEAT TRACING INSULATION
STEAM TURBINE
LINE COMPONENTS
EQUIVALEN
T LENGTH
for 1 UNIT
[m]
ESTIMATED
INSULATION
SURFACE for 1
UNIT
[m2]
2 x KA26
219.1
ABCD
POWER SYSTEMS
PLANT BUSINESS
DN
[mm]
125
25
MAL
ELEMENT
ARY
SYSTEM
PIPING - STEAM TURBINE
Thermal insulation for 1 UNIT
OD
[mm]
ISOL
SPEC
INSULATION
THICKNESS
[mm]
ERECTION
PRICE
INSTALLATION
UNIT RATE
[Unit Rate/m2]
ESTIMATED
MANHOURS
[Hrs]
232994406.xls.ms_office 6/8/2014
ABCD
POWER SYSTEMS
Date : -
PLANT BUSINESS Rev: A
Author: J-Y. O.
Contractor: Currency:
KKS & DRAWING
No.
LOCATION
OPERATING
TEMPERATURE
[C]
ESTIMATED
INSULATION
THICKNESS [mm]
ESTIMATED
INSULATION
SURFACE
[m2]
ESTIMATED
MANHOURS
[Hrs]
INSTALLATION
UNIT RATE
[Unit Rate/m2]
ERECTION
PRICE
Indoor 350 120 26
Indoor 565 250 50
Indoor 565 250 50
Indoor 150 30
126 m2
252 m2
0.4 t
IP Casing parts and valves (3 layers of blankets)
2 x KA26
ERECTION OF EQUIPMENT THERMAL INSULATION
STEAM TURBINE
EQUIPMENT - Steam Turbine
Thermal insulation for 1 UNIT
DESCRIPTION & LOCATION
Gland steam condenser
HP Casing parts and valves (3 layers of blankets)
2 X KA26
Cross Over Pipe
TOTAL EQUIVALENT WEIGHT for All Unit
TOTAL INSULATION SURFACE for All Blocks
TOTAL INSULATION SURFACE for 1 Block
232994406.xls.ms_office 6/8/2014

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