Catalogue

SHANDONG LICUN POWER PLANT TECHNOLOGY CO., LTD.

Safety
1Brief introduction to the plant processing...............................................................................................1
2Hazards existing on the work site...........................................................................................................2
3Personal safeguard requirements.............................................................................................................2
4afet! requirements on operation and maintaining spot.........................................................................3
"afet! requirements for special operation personnel..............................................................................4
#afet! requirements for aloft working personnel....................................................................................4
$afet! requirements for clim%ing work...................................................................................................4
&afet! requirements for scaffolding........................................................................................................"
'afet! requirements for hoisting machiner!..........................................................................................."
1(afet! requirements for electromechanical equipment.........................................................................#
11afet! requirements for porta%le electric power tools..........................................................................$
12afet! requirements for electric welding..............................................................................................$
13afet! requirements for gas welding and gas cutting...........................................................................&
14afet! requirements for gas c!linder.....................................................................................................'
1")wo orders and three s!stems.............................................................................................................1(
1#*equirements of fire disposal..............................................................................................................1(
1$+mergenc! treatment steps of the wounded........................................................................................1(
1&+mergenc! contact..............................................................................................................................11
1'afet! signs..........................................................................................................................................11
Personnel, temporar! workers, interns and construction team new entered the compan! must stud! the
safet! training manual and safet! regulation seriousl!. )he! should participate in the safet! training and
1
safet! regulation stud!ing organized %! the compan!. -ne that has not studied the safet! training manual
and safet! regulation is not accessi%le to the work site and construction site.
1Brief introd!tion to t"e #$%nt
#ro!e&&in'
.ctuall!, the production process of plant is a process of energ! con/ertion, that is chemical energ!0heat
energ!0 mechanical energ!0electric energ!
1.1 Boiler1 including steam2water s!stem, drain s!stem, com%ustion s!stem, air and gas s!stem and
ignition oil s!stem
1.2 )ur%ine1 including main steam s!stem, feedwater and deaeration s!stem, circulating water s!stem,
steam sealing s!stem, lu%ricating oil s!stem, drain s!stem, pressure and temperature reducing s!stem and
regulating s!stem.
1.3 +lectric1 including 4((3, 1(43, 3"43 s!stem. -r electrical primar! and secondar! s!stem. -r 56
s!stem, excitation s!stem, s!nchronization s!stem, station auxiliar! power s!stem and step2up su%station
s!stem.
1.4 7ater treatment1 storage reser/oir0dou%le2suction pump0clarifier0/al/eless gra/it! filter0clean
water %ox 0primar! water s!stem0multi2media filter0a%sor%ite filter0high2pressure pump0re/erse
osmosis s!stem0fresh water pool0fresh water pump0mixed %ed0deminerized water
tank0deminerized pump0tur%ine main %uilding
()%*%rd& e+i&tin' on t"e ,or- &ite
2.1../oid emp!rosis1 there are high temperature and high pressure pipes, /essels and drain ditch
2.2..nti2explosion1 pre/ent pipes and /essels from
2.3../oid electric shock1 distri%ution %ox and switch ca%inet on spot.
2.4..nti2corrosion1 kinds of chemical agent, such as h!drochloric acid, alkali and so on.
2."../oid fire1 diesel, tur%ine oil and straw !ard.
2.#../oid high altitude fall1 ladder fall from high altitude.
2.$../oid high altitude falling o%8ects1 o%8ects fall in the process of hoisting cargo.
2.&../oid mechanical damage1 rotating machiner! and mechanical tools and instruments.
(
/0er&on%$ &%fe'%rd re1ire2ent&
3.1.7earing safet! helmet and fasten the cap rope while stepping into the production site.
3.2.7earing protecti/e glasses while stepping into spot of cutting, polishing, welding and cut welding
3.3.7earing ear defenders while stepping into nois! working en/ironment.
3.4.7earing filtering t!pe dust mask while working en/ironment filled with dust.
3.".7earing gas mask while working en/ironment is filled with poisonous gas.
3.# .7earing adapti/e glo/es while the site in/ol/es organic sol/ent, corrosi/e chemicals and other
chemicals damagea%le to skin.
3.$.9or%id going to work after drinking wine and smoking at work.
3.&.7earing work clothes and safet! shoes while on site. 9or%id wearing slippers and open toe shoes
going to working site and construction site.
3.'..ccept periodic ph!sical examination.
34%fet5 re1ire2ent& on o#er%tion
%nd 2%int%inin' &#ot
4.1.Properl! use personal protecti/e de/ices while stepping into operation and maintaining site.
4.2.:ecessar! safet! signs, road sign, notice %oard, lighting lamp, fire extinguisher and temporar! fire2
pre/ention pipe.
4.3.;achines and tools, facilities, materials and construction elements should %e stacked and arranged
according to construction organization design and the path should %e clear.
4.4.High altitude work should set work%ench, scaffolding and wear safet! %elts, safet! ropes and other
effecti/e safet! measures.
4." .4inds of safet! de/ices, equipments, facilities and signs should not %e remo/ed. )he! can %e
remo/ed if the! ha/e to %e remo/ed for construction need and under the permission of safet! department.
4.#.+lectrical equipment should all %e connected to neutral and grounded. +rected circuit should accord
with the safet! regulations.
4.$.<eakage current protecti/e switch should %e set in electric machiner! and porta%le electric tools.
4.&.9or%id drinking wine %efore and at work.
4.'.:o smoking on site except appointed place.
4.1(.=mpro/e safet! conditions and inform the superior when finding unsafe conditions around.
/
64%fet5 re1ire2ent& for &#e!i%$
o#er%tion #er&onne$
".1.+lectricians, welders, firemen, water treatment la%orator! technicians, hoisting machiner! operators
and dri/ers of motor /ehicles should ha/e operation certificate and work license issued %! department
concerned.
".2 .special operation workers> certificate should %e qualified in annual examination %! department
concerned.
74%fet5 re1ire2ent& for %$oft
,or-in' #er&onne$
#.1.Hang in the air work a%o/e 2 meters should wear safet! %elts.
#.2.afet! net should %e set up %elow high altitude operation site.
#.3.*ailing and co/er plate should %e set up at the stars, pits, wells, reser/ed port
#.4.etting up rail and safet! net around foundation pit and slot if their depth is greater than 2 meters
when conducting deep foundation construction.
84%fet5 re1ire2ent& for !$i29in'
,or-
$.1.6hecking the ladder made %! %am%oo, wood, steel and allo! to ensure that the! meet the national
standards.
$.2.6hecking the extension ladder, stents ladder and hands push ladder to see whether the! are calculated
according to standards concerned.
$.3.6heck the qualities and super/ise and urge frequentl! maintaining on new %ought ladders.
$.4.9or%id using unsu%stantial ladders. Put them on firm plane when using ladders.
3
$.".9or%id using two ladders tied up together. 9acing the ladder while clim%ing up and down. -ne should
not lean to each side while on ladder.
:4%fet5 re1ire2ent& for &!%ffo$din'
&.1.6hecking to ensure material are of prescripti/e qualit! and specification %efore %undling scaffolding.
&.2.6hecking upright %ar, cross %ar, diagonal %racing and railing to ensure the! are of prescripti/e size.
&.3.6hecking to ensure frame plate are o/erspreaded and %oth ends are fastened well.
&.4.6hecking to ensure rail and /ertical guardrail of 1 meter high are set up at outer side of scaffolding
and %oth sides of access ramp.
&.".6hecking to ensure the scaffolding has staircase and access ramp for going up and down.
&.# . 6hecking whether there is lightning conductor within metal scaffolding. 4eep " meters or
corresponding distance awa! from the high /oltage wire and %uild2up isolation protecti/e frame.
&.$.6heck and accept scaffoldings %efore using. Put them into use onl! the! are qualified. =n case of
t!phoon, rainstorm and long term use, periodic check is required. 6onducting rectification in finding
hidden danger to ensure safet!.
;4%fet5 re1ire2ent& for "oi&tin'
2%!"iner5
'.1.6hecking the materials %efore hoisting to ensure the weight is within the permitted safet! load.
'.2.9or%id people standing %elow or on the materials hoisted. etting up safet! cordon in hazardous area.
'.3.9or%id hoisting materials %uried under ground or inclined pull.
'.4.9or%id hoisting loose items not %undled well and fragmentar! little things without a container.
'.".9or%id hoisting materials of unknown weight.
'.#.9or%id hoisting materials while there is wind signal.
'.$.6hecking whether there are sensiti/e safet! de/ices in the part concerned.
'.& .6hecking to ensure whether it operates well. 9or%id using when it is a%normal and inform the
superiors.
'.'.9or%id carr!ing people with non manned crane.
6
104%fet5 re1ire2ent& for
e$e!tro2e!"%ni!%$ e1i#2ent
1(.1.;echanical operation personnel should constrict cuff. 9emale should put hair in the helmet.
1(.2.-perators of electromechanical de/ice must check machiner!, instrument and tools %efore working.
Put it into use after confirmed it is in good condition.
1(.3.uperintendenc! personnel should ask user to set safet! shield on exposed portion, mo/a%le part and
dangerous part of mechanical equipment used.
1(.4.+lectric equipment and circuit must %e insulati/e
1(.".9or%id %undling electric wire with metal.
1(.#.+lectric machine must %e connected to neutral and grounded with single switch.
1(.$ .=n temporar! power failure or shutdown rest, operators must cutoff power suppl!, lock the
equipment and hang sign.
1(.& .9or%id construction machiner! and electrical equipment operating with failure and o/erload
operation.
1(.'.9or%id scru%%ing, lu%ricating, ad8usting and mending equipment in operation.
1(.1(.9or%id hands and heads in mechanical tra/el.
1(.11.9or%id using safet! lamp whose /oltage is a%o/e 3#3. 7hile working in metals or containers, the
/oltage should not larger than 123.
114%fet5 re1ire2ent& for #ort%9$e
e$e!tri! #o,er too$&
11.1.)ools in use should %e grounded correctl!.
11.2.hell damage of tools used is not allowed. 9or%id using tools with damaged shell.
11.3.<oad of all electric wire, plug and switches should %e adapta%le to all tools.
11.4.)ools should in good performance and circuit connects correctl!.
11.".9or%id operating %! standing on moist places. 4eep electrical equipment clean.
11.#.-perators should cutoff the power suppl! when the electric tools are not in use.
11.$.4nowing that whether the periodic check and maintenance are conducted %! qualified technician or
not.
7
1(4%fet5 re1ire2ent& for e$e!tri!
,e$din'
12.1.-perators of welding should wear personal protecti/e de/ices, such as helmet, protecti/e glasses
and glo/es.
12.2.et up shed of rain2proof, moisture2proof and sunproof for electric welders. Prepare proper fire
ser/ices.
12.3.)ake safet! precautions to a/oid electric shock, high altitude fall, gas poisoning and fire accident.
12.4 .9or%id weld cutting on pressure pipeline in operation, containers contain inflamma%les and
explosi/es and stress components.
12." .7hen welding copper, aluminum, zinc, tin and other non2ferrous metal, it has to %e draft!.
-perators should wear suita%le %reathing filters.
12.# afet! %elt is required in high altitude welding. .nti2fire measures must %e taken %elow welding
components and securit! line has to %e set. )here must %e a person for guardianship.
12.$.9or%id welding in plastic containers or painters spra!ed paint.
12.&.7hen crossing the path, welding ca%le should %e superterranean or put in protecti/e tu%es and
%uried under the ground.
12.'.?rounded line and handing line should not %e put on inflamma%les and explosi/es and o%8ects with
heat source. )he grounded line should not %e 8oined to pipelines, machine tool equipments and metal
frames or rails.
12.1(.9or%id outdoor welding on rain! da!s. tand on insulation items and put on insulation shoes while
operate in moist places.
12.11.+lectrode holder should connect with the handle line firml!. 5on>t grasp with arms.
12.12.7hile clearing the welding slag, face should keep awa! from the welding 8oint.
12.13.:o piling up of ox!gen %ottles, acet!lene %ottles, woods and other inflamma%les and explosi/es
around the welding site@keep at least 1( meters awa!A
12.14..fter operation, clean the site, extinct fire, cut off power, close the distri%ution %ox and remo/e
welding flux waste heat.
8
1/4%fet5 re1ire2ent& for '%&
,e$din' %nd '%& !ttin'
13.1.-perators of gas welding must wear personal protecti/e de/ices, such as helmet, protecti/e glasses
and glo/es.
13.2.-nl! welders ha/e operation certificate can operate weld cutting.
13.3.9or%id stacking inflamma%les and explosi/es in the range of 1( meters around the weld cutting site.
.cet!lene c!linder can not %e placed %elow electric wires and together with ox!gen c!linders. 4eep at
least 1( meters awa! from inflamma%les and explosi/es and open fire. 6hecking with suds for leakage,
%ut open fire is for%idden.
13.4.Pro/ide a certain num%er of fire extinguishers for different operation sites and welding o%8ects.
13.".6hecking to ensure the acet!lene c!linders and ox!gen c!linders are with hoses. 3al/e and pressure
gauge are complete and effecti/e, solid and relia%le. :o looseness, damage and leakage
13.# <..cet!lene c!linders and ox!gen c!linders should ha/e %ack fire arresters.
13.$ .:o oil contamination on ox!gen c!linder and its accessories, ru%%er pipe and tools. 5onBt use
copper materials to make hose and 8oint.
13.&.4eep at least 1( meters from electric welding and gas welding or take isolation measures. )he
distance %etween two welding work at one place should %e at least 1( meters.
13.'..cet!lene c!linders should %e placed windward of operation place. 5onBt place them %elow high
/oltage wires and all electric wires. :o solarization in the strong sunlight.
13.1(.7hen crossing the path, hoses should %e protected with co/ers. 5onBt place them on the road.
13.11 .-x!gen c!linder should %e stored separatel! with flamma%le gas c!linders, grease and other
flamma%le materials.
13.12.-x!gen c!linder are with shockproof ring and safe cap. :o upside down. :o solarization in the
strong sunlight.
13.13.9or%id hoisting gas c!linder with tra/eling crane or crane.
13.14.9or%id mixed use of acet!lene hose and ox!gen hose.
134%fet5 re1ire2ent& for '%&
!5$inder
14.1.teel c!linder filled with gas should %e placed carefull! in case of falling down.
:
14.2.6on/e! steel c!linders %! special cars and ensure the! are placed stead!.
14.3.3erticall! place acet!lene gas steel c!linder to ensure safet!.
14.4 .teel c!linders should a/oid direct sunlight and 4eep awa! from heat, flamma%le, corrosi/e
chemicals, and corrosi/e gas.
14.".9or%id using /al/es and other attachment as lifting point.
14.#.4eep ox!gen /al/e and attachment awa! from oil material and glo/es used should not ha/e oil.
14.$.5onBt o/erexert when opening and closing steel c!linder /al/es.
14.&.Handle carefull! to a/oid slip off while handling steel c!linders with truck.
14.'.7hen crossing path, the hose should %e protected with co/er. 5onBt place it on the road.
16=,o order& %nd t"ree &5&te2&
1".1.7ork on the work order and operation order must execute to the order strictl!.
1".2.7rite the work order and operation order neatl!, timel! and precisel!.
1".3.5e/ol/e terminati/e work order and operation order to department responsi%le for the filing.
1".4.*elief shift s!stem should confide technological conditions to the people who take o/er the work.
1".".*ound inspection s!stem should com%ine with the inspection card s!stem. =nspection work should
ensure well inspection and make hazards nip in the %ud.
1".#.Periodic changeo/er should %e finished according to the date fixed date and record carefull! and
detailedl!.
17>e1ire2ent& of fire di&#o&%$
1#.1.4eep calm.
1#.2.top working and continuousl! and loudl! shout Cfire>.
1#.3.-rganize positi/el! and use fire fighting equipment correctl! for fire fighting.
1#.4.6all 11' to inform the fire compan! as soon as possi%le.
1#.".-rganize people to sta! in safet! location.
;
18?2er'en!5 tre%t2ent &te#& of t"e
,onded
1$.1 .utolesion
1$.1.1.4eep calm.
1$.1.2..sk others to send to hospital for treat and cure.
1$.1.3.*ecei/e first aid.
1$.1.4.=nform safet!
1$.2 Hurt %! other people
1$.2.1.4eep calm
1$.2.2.*emo/e the wounded person from dangerous location as soon as possi%le.
1$.2.3.6omfort the wounded person
1$.2.4.=nform the first aid personnel and send to hospital for treat and cure as soon as possi%le.
1:?2er'en!5 !ont%!t
11' fire telephone1 11'
11( police call1 11(
12( emergenc! call1 12(
4"1('# )el. of safet! and en/ironment office,
1; 4%fet5 &i'n&
@1 ABCD
EF GHCD IJ KL
10
121 ABMN
:o smoking
=- 3&#4 O
1'&4
:o BP1P1
122 ABNQ
:o %urning
=- 3&#4 O
1'&4
:o BP1P2
123 ABRQS
:o kindling
124 ABTUVQ
:o watering to
put out the fire
=- 3&#4 O
1'&4
:o BP1P4
12" ABWXYZ
:o la!ing
inflamma%le thing
11
12# AB[\
:o starting
12$ AB]^
:o switching on
12& AB_\
:o turning
12' AB`a
:o touching
121( ABbc
:o striding
1(
1211 ABde
:o clim%ing
1212 ABfg
:o 8umping down
1213 ABhi
:o entering
1214 ABjk
:o stopping
121" ABlm
:o thoroughfare
1/
121# ABno
:o nearing
121$ ABpq
:o riding
121& ABrW
:o stocking
121' ABsZ
:o tossing
122( ABtuv
:o putting on
glo/es
13
1221 ABwxyz{
:o putting on
chemical fi%re
clothings
1222 ABwR|}
:o putting on
spikes
1223 AB~T
:o drinking
@2 CD
EF GHCD IJ KL
221
6aution , danger
=- 3&#4 O
1'&4
:o BP3P1
222 Q
6aution , fire
=- 3&#4 O
1'&4
:o BP3P2
16
223
6aution , explosion
=- 3&#4 O
1'&4
:o BP3P3
224
6aution , corrosion
=- 3&#4 O
1'&4
:o BP3P4
22"
6aution ,
poisoning
=- 3&#4 O
1'&4
:o BP3P"
22#
6aution , infection
22$ `
5angerD electric
shock
=- 3&#4 O
1'&4
:o BP3P#
22&
6aution , ca%le
17
22' q
6aution ,
mechanical in8ure!
221( u
6aution , in8ure
hand
2211
6aution , splinter
2212 Z
6aution , hanging
2213
6aution , drop
down
18
2214 Z
6aution , falling
o%8ects
221"
6aution , hole
221#
6aution , scald
221$
6aution , arc
221&
6aution , collapse
221'
6aution , roof fall
1:
222(
6aution , gas
2221
6aution , ionizing
radiation
2222 Z
6aution , fission
matter
2223
6aution , laser
2224
6aution ,
microwa/e
1;
222" -
6aution , /ehicle
222# Q-
6aution , train
222$
6aution ,slip
222&
6aution ,
stum%ling
@3 CD
EF GHCD IJ KL
321 t
;ust wear protecti/e
goggles
(0
322 t
;ust wear gas defence
mask
323 t
;ust wear dustproof mask
324 t
;ust wear ear protector
32" t
;ust wear safet! helmet
32# t
;ust wear protecti/e cap
(1
32$ tuv
;ust wear protecti/e
glo/es
32& w}
;ust wear protecti/e shoes
32' R
;ust fastened safet! %elt
321( w
;ust wear life 8acket
((
3211 wz
;ust wear protecti/e
clothes
3212
;ust %e locked
@4 CD
E
F
GHCD IJ KL
421
+mergent exit
?B 1(((1 :- 21
(/
422 \Q
9lare up region
423
Ha/en
(3