TAD1631GE - 299 Volvo Penta Generating Set Engines 2004

General
litre
in
3
mm
in
mm
in
r/min 1500 1800
without fan kW 442 505
hp 601 687
with fan kW 435 493
hp 592 670
without fan kW
hp
with fan kW
hp
without fan kW 485 565
hp 660 768
with fan kW 478 553
hp 650 752
Prime Power Nm 2814 2679
lbft 2075 1976
Standby Power Nm 3088 2997
lbft 2277 2211
m/s 8,3 9,9
ft/sec 27,1 32,6
MPa 2,20 2,10
psi 319 305
MPa 14,4 15,2
psi 2089 2205
kgm
2
lbft
2
1:52 1:108
%
kW 40 54
hp 54,4 73,44
In-line four stroke diesel engine with direct injection. Rotation direction, anti-clockwise viewed towards flywheel.
Turbocharged
Degree of irregularity at Prime Power
Residual speed droop at load increase from 0 to 100%
Friction Power
Technical data TAD1631GE Prime & Standby Power
Bore
Stroke
144
5,67
165
Number of cylinders 6
16,12 Displacement, total
983,9
1-5-3-6-2-4
Compression ratio
Continuous Standby Power:
Standby Power:
4,22
Mean piston speed
Effective mean pressure at Prime Power
Max combustion pressure at Prime Power
Total mass moment of inertia, J (mR2)
Firing order
15,0:1
6,50
Performance
Prime Power:
<=5
Torque at:
100,1
Volvo Penta Generating Set Engines 2004 300 - TAD1631GE
Technical data TAD1631GE Prime & Standby Power
r/min 1500 1800
dB(A) - -
dB(A) 113,9 116,1
dB(A) 114,5 116,5
No load dB(A) - -
Prime Power dB(A) 101,9 104,1
Standby Power dB(A) 102,5 104,5
Unsilenced exhaust noise
r/min 1500 1800
dB(A) 115 119
dB(A) 116 120
Load acceptance
Remaining load
Prime Standby Prime Standby (%) Prime Standby Prime Standby
0-20 3,3 4,0 0,5 2,0 20-100 63,0 6,5
0-40 6,1 7,6 1,0 3,0 40-100 16,8 18,6 3,5 6,0
0-52 10,0 1,3 52-100 15,0 1,7
0-60 10,0 14,7 2,5 4,5 60-100 9,3 9,3 1,5 1,5
100-0 12,0 13,3 1,0 2,0 80-100 4,1 4,0 1,0 3,0
Remaining load
Prime Standby Prime Standby (%) Prime Standby Prime Standby
0-20 3,3 3,3 1,0 2,0 20-100 18,7 28,5 4,0 6,0
0-40 5,6 6,3 1,2 2,0 40-100 10,9 11,9 2,0 5,3
0-60 10,0 4,0 60-100 7,0 2,0
0-75 10,0 2,0 75-100 6,4 1,0
100-0 9,4 9,0 1,0 1,5 80-100 3,4 4,0 1,0 2,5
Cold start performance r/min 1500 1800
20 s 2,2 3,0
5 s 5,0 7,0
s
20 s 2,2 3,0
5 s 5,0 7,0
s
Speed diff (%) Recovery time (s)
Test condition: Warm engine. Load acceptance performance can vary due to actual alternator inertia,
voltage regulator, type of load and local ambient conditions.
Single step load performance at 1500 rpm
Recovery time (s) Speed diff (%)
Single step load performance at 1800 rpm
Load (%) Speed diff % Recovery time (s)
* With manifold heater engaged, lubrication oil 15W/40
Load (%) Speed diff (%) Recovery time (s)
No load
Prime Power
Engine noise emission
Test Standards: ISO 3744-1981 (E)
sound power (without fan, intake and exhaust noise)
Tolerans 0.75 dB(A)
Standby Power
Calculated sound pressure Lp at 1 m
Data calculated as sound pressure Lp.
Assumed microphone distance 1 m
Prime Power
Standby Power
Measured sound power Lw
Time from start to stay within 0.8% of no load
speed at ambient temperature:
C Time from start to no load speed at ambient
temperature:
C
TAD1631GE - 301 Volvo Penta Generating Set Engines 2004
Technical data TAD1631GE Prime & Standby Power
Derating
r/min 1500 1800
% / m 4 / 500
% / m 6 / 500
% / C 1,5 / 5C
%
r/min 1500 1800
liter/h 0,12 0,16
US gal/h 0,032 0,042
liter/h 0,13 0,18
US gal/h 0,035 0,048
liter
US gal
max liter
US gal
min liter
US gal
h
h
h
front up degrees
front down
side tilt
kPa
kPa
Lubrication oil temperature: normal C
F
max C
F
Oil filter micron size mm
Ambient temperature derating factor
Humidity
120
221
248
No derating
400
57
10
Engine angularity limits:
Oil pressure at rated speed
Oil pressure shut down switch setting
Prime Power
Lubricating oil consumption
The engine may be operated up to 1000 m altitude and 40C ambient air
temperature without derating. For operation at higher altitudes and
temperatures the power should be derated according to the following factors:
ACEA E2, API CD, CF, CF-4, CG-4*
Standby Power
Oil sump capacity:
Altitude derating factor > 3000 m
Lubrication system
Altitude derating factor < 3000 m
64 Oil system capacity including filters
10,6
600
Oil change intervals/specifications:
VDS-2*
15,1
16,9
40
0,040
200
15
15
300-500
70
105
* See also general section in the sales guide
VDS, ACEA, E3*
Volvo Penta Generating Set Engines 2004 302 - TAD1631GE
Technical data TAD1631GE Prime & Standby Power
Fuel system r/min 1500 1800
25% g/kWh 230 240
lb/hph 0,373 0,389
50% g/kWh 210 214
lb/hph 0,340 0,347
75% g/kWh 205 208
lb/hph 0,332 0,337
100% g/kWh 209 212
lb/hph 0,339 0,344
25% g/kWh 227 236
lb/hph 0,368 0,383
50% g/kWh 208 212
lb/hph 0,337 0,344
75% g/kWh 205 208
lb/hph 0,332 0,337
100% g/kWh 213 217
lb/hph 0,345 0,352
liter/h 205 215
US gal/h 54 57
kPa
m
mm
mm
B.T.D.C 17 21
B.T.D.C
Intake and exhaust system r/min 1500 1800
25C m
3
/min 31,8 39,3
77F cfm 1123 1388
25C m
3
/min 34,3 41,8
77F cfm 1211 1476
kPa 1,5 2,2
in wc 6,0 8,8
kPa 5 5
in wc 20,1 20,1
%
Prime Power kW 369 415
BTU/min 20985 23601
Standby Power kW 416 482
BTU/min 23658 27411
Prime Power
o
C 550 520
o
F 1022 968
Standby Power
o
C 565 560
o
F 1049 1040
kPa 5 7
In wc 20,1 28,1
Prime Power m
3
/min 90,3 105,0
cfm 3189 3708
Standby Power m
3
/min 99,0 116,6
cfm 3496 4118
Heat rejection to exhaust at:
Exhaust gas temperature after turbine at:
Max allowable back pressure in exhaust line
Exhaust gas flow at:
ASTM-D975-No1 and 2-D
JIS KK 2204, EN 590
Air filter type Single stage paper cartridge
Air filter cleaning efficiency 99,85
Electronic/GAC
R1500/Bosch
Feed pump max suction head
Fuel filter micron size
Air intake restriction, clean filter(s)
Max allowable air intake restriction
200
3
0,008
Standby Power at:
Air consumption:
Governor type/make, standard
Injection pump type/make
Prime Power at:
Injection timing std.
Injection timing
Recommended fuel to conform to
Total fuel flow
Feed pump pressure
Prefilter / Water separator
Prime Power.
Specific fuel consumption at:
Standby Power.
Specific fuel consumption at:
TAD1631GE - 303 Volvo Penta Generating Set Engines 2004
Technical data TADl63lGL Prime & Standby Power
Cooling system r/min l500 l800
Prime Power kW 26 30
BTU/min 1479 1706
Standby Power kW 29 33
BTU/min 1649 1877
Prime Power kW 180 211
BTU/min 10236 11999
Standby Power kW 195 235
BTU/min 11089 13364
m
foot
mm
in
m
foot
mm
in
mm
in
kW 7 12
hp 10 16
liter
US gal
liter
US gal
drive/ratio
l/s 8,7 10,5
US gal/s 2,30 2,77
l/s
US gal/s
kPa
in wc
start to open C
F
fully open C
F
kPa
in wc
kPa
in wc
C
F
C
F
C
F
Recommended draw down capacity 10% of total cooling system capacity
Shutdown switch setting 103
Maximum top tank temperature 103
Minimum temperature entering engine 68
Maximum static pressure head 50
Pressure cap setting on standard radiator 70
Coolant flow with standard system
Minimum coolant flow
Maximum external coolant system restriction
86
Thermostat,
engine
Coolant pump gear/1,48:1
std radiator with hoses 29
9,25
Coolant capacity, 35
Volvo coolant or Volvo anticorrosion additive together
with clean fresh water
Recommended coolant
Radiator cooling system type Closed circuit
Radiator core area (std. size) 1,25
Radiator core thickness (std. size) 73
Heat rejection radiation from engine at:
Heat rejection to coolant at:
Intercooler core area (std. Size)
Intercooler core thickness (std. Size)
13,45
2,87
11,41
2,68
1,06
68
Fan diameter 890
35,04
Fan power consumption
Fan drive ratio 0,86:1
217
217
154
7,66
205
201
281
187
96
8,3 10,0
2,19 2,64
50 30
201 121
Volvo Penta Generating Set Engines 2004 304 - TAD1631GE
Technical data TAD1631GE Prime & Standby Power
Cooling performance Fan Ratio 0,86:1
1500 30
40
50
57
1800 30
40
55
Cooling performance Fan Ratio 1,0:1
1500 30
40
50
55
62
1800 30
40
50
60 9,70 0 11,00 0
8,10 710 9,80 710
1520
7,00 1090 7,60 1090
5,50 1520
7,00 610 7,40 610
5,30 850 5,80 850
4,40 1160 4,80 1160
Air flow
m
3
/s
Max additional ext.
restriction Pa
800
600
425
125
0
Cooling air flow and maximum additional external restriction at different radiator air temperatures based on 103C TTT and
50% antifreeze (radiator and cooling fan, see optional equipment)
7,80
600 6,80
Engine speed
rpm
Air on
temp
C
110% OF PRIME POWER STANDBY POWER
Air flow
m
3
/s
Max additional external
restriction Pa
0 8,90
8,30 0
160 8,70 160
9,00 0
6,20
5,50
4,20
5,20
6,90
7,30
0
600
425
125
0
800
600 6,80
8,90
5,50
4,20
5,20
6,90
7,30
Cooling air flow and maximum additional external restriction at different radiator air temperatures based on 103C TTT and
50% antifreeze (radiator and cooling fan, see optional equipment)
Engine speed
rpm
Air on
temp
C
110% OF PRIME POWER
Max additional external
restriction Pa
STANDBY POWER
Air flow
m
3
/s
Air flow
m
3
/s
Max additional ext.
restriction Pa
TAD1631GE - 305 Volvo Penta Generating Set Engines 2004
Technical data TAD1631GE Prime & Standby Power
Electrical system r/min 1500 1800
Voltage and type 24V / insulated from earth
make/output Amp
tacho output Hz/alt. Rev
drive ratio
make
type
kW
pull current Amp
hold current Amp
flywheel
starter motor
Amp
Amp
rpm
max Ah
min at +5C Ah
pull current Amp
hold current Amp
kW
Amp
r/min 102 104
Nm
max left kW - -
max down kW - -
max right kW - -
Nm
Nm
Nm
130
Speed ratio direction of rotation viewed from flywheel side 1,12:1/anti clockwise
Power take off
Front end in line with crank shaft max: -
Front end belt pulley load. Direction of load viewed from
flywheel side:
Starter motor
Speed ratio direction of rotation viewed from flywheel side
Timing gear at servo pump PTO max: 55
Speed ratio direction of rotation viewed from flywheel side 1,68:1/anti clockwise
Alternator:
Timing gear at hydraulic pump PTO max:
Timing gear at compressor PTO max:
Valeo/60
6
Bosch
7,5
4,06:1
KE
51
Starter motor battery capacity:
2x110
7
153
12
950
35
Starter motor solenoid,
Number of teeth on:
Inrush current at +20C
Cranking current at +20C
Stop solenoid,
400
200
2x176
Crank engine speed at 20C
Inlet manifold heater (at 20 V)
Power relay for the manifold heater 1
0,4
4
Volvo Penta Generating Set Engines 2004 306 - TAD1631GE
Diagrams TAD1631GE
Fuel consumption data is based on a
diesel fuel with a caloric value of 42.7
MJ/kg (18360 BTU/pound) and a density
of 0.84 kg/liter (7.01 lb/US gal.)
Test standards: ISO 3744-1981 (E)
sound power (without fan, intake and
exhaust noise)
Tolerance 0.75 dB(A)
TAD1631GE - 307 Volvo Penta Generating Set Engines 2004
Diagrams TAD1631GE