PAGE 1 0F3
ARABIAN INTERNATIONAL COMPANY
TOWER DIVISION
REV.NO.03,01Jan13
INFORM
TO
TITAL:
BENDING
SCOPE/PURPOSE:
The document defines the procedure to be followed for the fabrication.
REFERENCES1/P:
RESPONSIBILITY:
o
o
.
o
Rout Cards & Drawings.
Tracking List by Planning.
Machine allocation with proper machine setup.
Material with specified qty & Bend operation.
A)
Verify the existing lots from production, for mark no. with the help
of approved Shop Drawing & Rout Card'
B)
Verify Profile (section), Operation BEND type (cold or hot), degree
or gauge size, Quantity, Batch, with the help of Tracking List. Read
carefully all instruction from drawing & reference table of Bend'
C) After verification,
affange the material on the machine for process to
E)
F)
Lcad man
Shi
Supervlsor
Check the first piece at each stage of operation with the help of
approved shop drawing marked with "MASS FABRICATION" and
QC
Inspector
Check first piece to offer QC Inspector and every 25n (frequency
depend on rout card qty.) piece from the lot. Ifany fault or variation
observed, inform immediately to shift Engineer / Supervisor.
Put the required Qty with mark no. & further operation code on
every bundle after finished lots. If lot is ready for galvanizing tagged
rout card on the lots with sign by QC inspector.
J)
If found any Non Conformance during the process inform to QC
inspector, take the NCR report & again re-offer to QC after
Supervisor
Lead man
K)
Keep daily proper cleaning of machine & House keeping around the
machine.
L)
Use proper Safety utilities on the shop floor while running the
machine viz. Safety goggle, ear muffs/ plugs, hand gloves etc.
After complete the lot as per rout card qty., transfer to Galvanizing with
documents.
al
APPROVE
Tape.l
Meas.
Tape.l
gauge
Lead man
QC
Inspector
completion of Rework.
proper
Meas.
gauge
list without error.
ISSUED BY:
Vernier
Caliper
Use proper fixtures, gauges, bending die's & measuring instruments
like Right angle, steel scale, gauge, meter, vernier caliper,
thermometer etc.
To follow bending parameter, heating indicator please refer TABLE
H) Fill the report in the daily performance report & update the tracking
OUTPUT:
Meas.
Tape I
Shift
gauge.
G)
MEAS
RD.BY
Supervlsor
Bending operation.
D)
ISSUE DT 20.10.08
Lead man
PAGE 2 0F 3
ARABIAN INTERNATIONAL COMPANY
ISSUE DT.20.10.08
TOWER DIVISION
REV.NO.03,01Jan13
REFERENCE TABLE
BENDING PROCESS PARNETER
r zER
Bendina Tolerance
Mr RE
+l-2.0mm
a. Bend Ref. Line -
b. Bend Angle -
MEASRD.BY
INSTRUMENT
+/-
TapeAvleter
1.0 Degree
tt
A::Mild steel(Ms materlal
Grade:A36 SS400/S275JR
Infrared
Thermometer
Follow the shop sketch instructions.Ifno instructiOns in shop sketch then foHOw as
below,
Inside Radius ofBend exceeding l.5tshaH Cold Bend
lnside Radius ofBend lesser than l.5t shall Hot Bend(TEDIP 750 C to 900 C)
(`t'=thiCkness ofmaterial bend)
All Hiah Tensile stee:fHT mater:al
Grade:GR60/GR50/SS540/S355JR
AH HT material must process Hot Bend(TEMP 750
C to 900 C)
For special steels fabricator should consult steel supplier
for bendin
and te
C CES
Gauge only
All Gauges shall
NE
be designated with Mark of Degree or
RttERFOR ttcBE
C-5 B2 6
MATE.THK
BEND DEGREE
UPT0 6
HEATING TIPIE
as
`Ob
BEND DEGREE
BEND DEGREE
ABOVE 6
ABOVE 6
EATING
roflle
10 MM THIcK MATE
MATE
12 MPITHIcK MATE
13
lTH
55 58
65 75
cK MATE
THIcK MATE
20 IDII THIcK MATE
rlle>L150)
Sec.
Sec.
110-120 Sec.
16 MIn4 THIcK MATE
18 Pl I
HEATING TIDIIE
52-55 Sec.
15 MPlTHIcK MATE
ISSUED BY:
TIPIE
L150)
9plEDII THICK MATE
1l M THIcK
with mark no.
100-104 Sec.
106-110 sec.
Sec.
155 Sec.
115-130 Sec.
140-150 Sec.
135 145
165 175
150
180-190 Sec.
Sec.
Infrared
Thermometer
PAGE 3 0F3
ARABIAN INTERNATIONAL COMPANY
ISSUE DT.10.07.12
TOWER DIVISION
uV.NO.03,01Jan13
DEFINITION OF DIES AS FUNCTION OF ANGLE&MEOFBEND
SYMBOL
NAME OF BttND
OPEN BEND(0.B.)
CLOSE BEND(I.B.)
OPEN BEND ON THE CORNER(0.B.)
CLOSE BEND ON THE CORNER(1.B.)
HttEL UP BEND(0.B.DAVIATED)
FLANGE OPEN
FLANGE CLOSE
TWO FLANGE OP[N COMPLttTE
TWO FLANGE CLOSE COMPLETE
SPttCIAL
CC
ALL EX:STING DI
HEEL DOWN BEND(I.B.DAVIATED)
DRAWING
S WHlcH ARE NOT!NCLUDED ABOVE
NOTE:THE LABLES APPLIED TO THE DIESINDICATE THE NUMBERS OF DEGREE ORIGINALLY MEANT FOR THE
DIE CONSIDERING THE S IALL PLATES WELDED TO IT TEMPORARILY.
ISSUED BY:
APP
