16:07-10
Issue 2.1
Coordinator
Generation 3
Function description
and troubleshooting
1 712 344
Scania CV AB 2001, Sweden
en
Contents
Contents
Function description
General ..................................................................... 3
Instrument panel parts .............................................. 4
Main function ........................................................... 5
Why use Scania Diagnos? ........................................ 5
An explanation of CAN communication.................. 5
Interaction with other systems.................................. 6
Components
Component location.................................................. 7
Accelerator pedal sensor........................................... 8
Control for cruise control ......................................... 9
Brake pedal switches .............................................. 11
Clutch pedal switch ................................................ 12
Tachograph ............................................................. 13
Indicator and warning lamps .................................. 14
Diagnostic switch panel.......................................... 15
Coolant temperature gauge..................................... 16
Oil pressure gauge .................................................. 16
Bodywork equipment connector............................. 17
Troubleshooting
Reading fault codes ................................................ 19
Clearing fault codes................................................ 19
Limitations.............................................................. 19
Fault code 11 - 25 ................................................... 20
Electrical system
Connectors.............................................................. 26
Input signals............................................................ 27
Output signals......................................................... 28
Other signals........................................................... 29
Wiring Diagrams .................................................... 30
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Function description
Function description
General
The main task of the coordinator is to convey data to
other control units, currently this is mainly the engine
control unit, from those controls, pedals etc. that are
operated by the driver in the cab. The coordinator also
conveys information from the engine control unit out to
gauges and lamps in the instrument panel (e.g. for oil
pressure) and to other systems (e.g. Retarder). The
coordinator is located in the cab.
The engine control unit is located on the engine. The
coordinator administers the signals to and from the
components in the cab and communicates with the engine via the CAN circuit. This means that no separate
cables are required between the cab and the control
units for each individual cab component.
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Scania CV AB 2001, Sweden
Function description
Instrument panel parts
1
2
3
4
5
6
7
8
9
10
11
12
13
Accelerator pedal sensor
Brake pedal switches
Make switch, clutch pedal
Control for cruise control
Oil pressure gauge
Coolant temperature gauge
Tachometer
Tachograph
Diagnostic panel
Warning lamps
Diode unit (D18)
Bodywork equipment connector (C271)
Diagnostic socket
Scania CV AB 2001, Sweden
The above illustration shows those controls,
pedals, gauges etc. that interact with the
coordinator.
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Function description
Main function
The coordinator converts messages to signals
and vice versa.
The coordinator sends the vehicle speed signal
as a message, via the CAN circuit, to other systems.
The coordinator receives the messages concerning coolant temperature, oil pressure and engine speed from the engine control unit and
sends an output signal about this to the instrument cluster.
We have chosen to call such information transferred via the CAN circuit, between the coordinator and other control units, messages. These
cables convey different messages, between different control units, at different times.
The information which goes to and from the
coordinator in the form of voltage levels we
call signals. Each component has its own connection to the control unit.
A PWM signal is sent from the coordinator to
other systems with information on the amount
of fuel supplied to the engine. The PWM signal
is a message that the coordinator received from
the engine control unit and then converted. The
message states how much fuel is being injected
into the cylinders (actual throttle actuation)
Why use Scania Diagnos?
- Scania Diagnos can show all the fault codes
that are generated in the coordinator, there is
also the possibility of further information on
those components that may be traced to the
fault code.
- The components that interact with the coordinator are described and an overview figure
shows where those components are located.
- Wiring diagrams for all the connections are
available.
- Many graphic symbols give better support
when troubleshooting.
An explanation of CAN communication
The coordinator and the engine control unit
communicate with each other through the CAN
circuit. The information in the CAN circuit
cannot be checked by using a multimeter.
However, it is still possible to measure at each
current consumer (component) that is connected to the coordinator or the engine control
unit.
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Function description
Interaction with other systems
The coordinator conveys information to and
from the following components:
- accelerator pedal
- brake pedal
- clutch pedal
- control for cruise control
- coolant temperature gauge
- oil pressure gauge
- speedometer/tachograph
- warning lamp for low oil pressure
- diagnostic lamp/ diagnostic switch for Coordinator
- diagnostic lamp/ diagnostic switch for engine
control unit
- warning lamp for engine
- special functions from the bodywork equipment connector
- the Retarder system
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Function description
Components
Component location
Component
B1
B25
B32
B34
C2
C23
C56
C61
C190
C271
D18
D35
E4
E7
E12
E30
G4
G13
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Description
Brake pedal switch 1
Throttle actuation switch
Clutch pedal switch
Brake pedal switch 2
Connector
Connector
Distribution block
Connector
Connector
Bodywork equipment
connector
Diode unit
Potentiometer
Pulse generator
VPS control unit
EDC control unit
Coordinator control unit
Earthing point
Earthing point
Component
F 19
F 20
O1
O4
O5
O7
O8
P2
S50
S51
W4
W27
Scania CV AB 2001, Sweden
Description
Fuse
Fuse
Instrument cluster
Tachograph
Tachometer
Coolant temperature gauge
Oil pressure gauge
Central electric unit
Diagnostic panel
Control for cruise control
Warning lamp for low oil
pressure
EDC indicator lamp
Function description
Accelerator pedal sensor - B25, B26 and D35
The accelerator pedal sensor supplies the coordinator with input signals. The coordinator
interprets the input signals and sends information about these to other control units via the
CAN circuit.
Accelerator pedal and accelerator pedal
sensor
The accelerator pedal sensor consists of the following three components.
Potentiometer (D35)
Throttle actuation switch (B25)
Kick-down switch (B26)
116 356
1 Accelerator pedal sensor
The potentiometer (D35) informs the Coordinator control unit about the accelerator pedal
position. The potentiometer receives a supply
voltage of approximately +5 V from control
unit pin 28 and is then earthed via pin 24. The
sensor sends a signal voltage to control unit
pin 54. The voltage is directly dependent on
how much the accelerator pedal is depressed.
down switch.
The throttle actuation switch informs the control unit pin 30 if the accelerator pedal is fully
released or depressed. When the pedal is fully
released, the throttle actuation switch is open.
The control unit interprets this as a request for
idling speed. The throttle actuation switch closes when the pedal is pressed down and earths
pin 30 on the control unit.
The kick-down switch is activated when the
accelerator pedal is depressed from full throttle
to the kick-down position. The coordinator
does not receive any signals form the kick-
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Function description
Control for cruise control - S51
The control for the cruise control sends input
signals to the coordinator. The coordinator
interprets the input signals and sends information about these to other control units via the
CAN circuit.
03_0767
Using the control for cruise control, the coordinator is informed of the speed the vehicle is
required to hold.
The control for cruise control is also used when
adjusting idling speed or when using the functions for engine speed control.
The control for cruise control has the following
five functions.
ON
OFF
ACC (accelerate, the speed of the vehicle
increases)
RET (retard, the speed of the vehicle
decreases)
RES (resume, the vehicle returns to the
previously selected speed)
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Scania CV AB 2001, Sweden
Function description
There are only two cables between the control
and the control unit. The cables are connected
to the control unit pins 29 and 48. Each function gives a certain voltage level (refer to
graph) which the control unit senses across the
pins.
U
(volt)
The voltage levels are created when the
resistance in the circuit changes depending on
which function is engaged.
OFF
ON
The control receives a supply voltage of
approximately +5 V from control unit pin 29
and is earthed via pin 48.
RET
2
RES
ACC
107 426
The different voltage levels of the cruise control
functions.
10
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Function description
Brake pedal switches - B1 and B34
The brake pedal switches send input signals to
the Coordinator. The Coordinator interprets the
input signals and sends information about these
to other control units via the CAN circuit.
The pedals
Brake pedal switches B1 and B34 sense when
the brake pedal is depressed. The switches are
connected so that one opens and the other closes when the pedal is depressed. They open/
close simultaneously when the pedal is lightly
depressed, i.e. at the beginning of the pedal
movement.
116 249
The switch that opens (B1) when the pedal is
depressed is called brake pedal switch 1 and
the switch that closes (B34) is called brake
pedal switch 2.
1 Brake pedal switch 1 B1
2 Brake pedal switch 2 B34
B1, brake pedal switch 1, is connected between
the Coordinator pin 52 and chassis earth. When
the brake pedal is depressed, the earth
connection to pin 52 is broken.
B34, brake pedal switch 2, is connected between the control unit pin 53 and chassis earth.
When the pedal is depressed, pin 53 is earthed.
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Function description
Clutch pedal switch B32
The clutch pedal switch supplies the Coordinator with an input signal. The Coordinator interprets the input signal and sends information
about this to other control units via the CAN
circuit.
The pedals
The clutch pedal switch (B32) senses when the
clutch pedal is depressed.
1
116 250
The switch is connected between the
Coordinator pin 50 and chassis earth. The
switch closes and earths pin 50 when the pedal
is lightly depressed, i.e. at the beginning of the
pedal movement.
1 Clutch pedal switch B32
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Function description
Tachograph O4
The tachograph sends input signals to the
Coordinator. The Coordinator interprets the
input signals and sends information about these
to other control units via the CAN circuit.
The tachograph (O4) informs the Coordinator
about vehicle speed. Vehicle speed sensing is a
prerequisite for certain functions such as cruise
control and speed limiter.
17_0121
The tachograph sends the vehicle speed signal
to Coordinator pin 41.
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Function description
Indicator and warning lamps W27 and W4
The Coordinator receives information from the
engine control unit via the CAN circuit. The
Coordinator switches the lamps on and off in
the instrument cluster as required.
Indicator lamp for engine control unit
(W27)
Low oil pressure warning lamp (W4)
EDC
06 448
The Coordinator controls the following lamps:
Indicator lamp for EDC, truck
When starter voltage is switched on, the indicator lamps come on for a few seconds to check
that they are intact.
The indicator lamp receives voltage +24 V
from Coordinator pin 2 and is earthed via pin 9.
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Function description
Diagnostic switch panel - S50
The Coordinator sends a message via the CAN
circuit to the affected control units, which in
turn return any registered fault codes. The Coordinator flashes the fault codes via the respective
diagnostic lamp.
At present, only the Engine Control Unit and
Coordinator flashing codes are controlled by the
Coordinator. Other diagnostic buttons are connected directly to their respective control unit.
Using the diagnostic switches, it is possible to
extract fault codes that may be stored in the
memories of the control units. The fault codes
are flashed out by the diagnostic lamp. The switches are also used for deleting fault codes.
ED C
118 355
The diagnostic panel switch is supplied with
+ 24V from fuse 4 in the central electrical unit
to pin 3 of the diagnostic panel and is earthed
via pin 4 of the diagnostic panel.
The engine system switch receives voltage from
Coordinator pin 2.
Diagnostic switches.
Coordinator
Engine system
Switch, pin 10 on the diagnostic panel, is connected to Coordinator pin 12. The switch, which
has a return spring, closes and earths pin 12
when it is depressed.
Switch, pin 6 on the diagnostic panel, is connected to Coordinator pin 9. The switch, which has
a return spring, closes and earths pin 9 when it is
depressed.
The Coordinator interprets this as a request to
show any flashing codes and will flash them out
by intermittently connecting pin 12 to earth in
the required pulse sequence when the button on
the panel is released.
The Coordinator sends a message to the engine
control unit that the button is depressed and in
return, the Coordinator receives which flashing
codes to indicate.
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Function description
Coolant temperature gauge O7
60
80
100
120
113 173
The Coordinator receives information about the
coolant temperature from the engine control unit
via the CAN circuit. The Coordinator sends an
analogue signal via pin 10 to the temperature
gauge (O7) in the instrument cluster.
Oil pressure gauge O8
7
118 442
The Coordinator receives information about the
oil pressure from the engine control unit via the
CAN circuit. The Coordinator sends an analogue signal via pin 11 to the oil pressure gauge
(O8) in the instrument cluster.
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Function description
Bodywork equipment connector (C271)
There is a connector, C 271, in the central electric unit for engine control from bodywork
equipment. C 271 is connected to the Coordinator.
The Coordinator informs the engine control
unit, via the CAN circuit, which pins have been
earthed in C 271.
The functions which can be connected to C 271
are:
Engine speed control.
Torque limitation control.
Speed limiter 2 control.
Emergency stop control.
Engine speed
Engine speed can be controlled by connecting a
type of control to pin 1 and pin 5 in connector
C 271. By earthing the pins as below the following functions can be achieved:
Pin
Function
Pin 1 and 5 not earthed
Normal hand throttle
Pin 1 earthed
Limited hand throttle
Pin 5 earthed
Raised idling speed
Pin 1 and 5 earthed
Fixed engine speed
More information about this function can be
found in the Function description of the engine
system.
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Function description
Torque limitation
Engine torque can be controlled by connecting
a control to pin 3 and pin 4 in connector C 271.
By earthing the pins as below the following
functions can be achieved:
Pin
Function
Pin 3 and 4 not earthed
No torque limitation
Pin 4 earthed
Torque limiter 1
Pin 3 earthed
Torque limiter 2
Pin 3 and 4 earthed
Torque limiter 3
More information about this function can be
found in the Function description of the engine
system.
18
Speed limiter 2
Emergency stop
Speed limiter 2 can be activated by connecting
a control to pin 6 in connector C 271. It is activated when the pin is earthed.
Emergency stop can be activated by connecting
a control to pin 2 in connector C 271. It is activated when the pin is earthed.
More information about this function can be
found in the Function description of the engine
system.
More information about this function can be
found in the Function description of the Engine
system.
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Troubleshooting
Troubleshooting
Fault codes in the Coordinator
Reading of fault codes can be carried out by
using Scania Diagnos or the diagnostic lamp in
the instrument panel.
Reading fault codes
Switch on the ignition.
Depress the diagnostic switch and keep it
depressed for 2 seconds.
When reading fault codes, a long flash indicates units of ten and a short flash indicates one
unit. Example according to the illustration:
Fault code 21 has the following flashes: Long long - short. If there are no fault codes registered the lamp will be on for 4 seconds.
Depress the diagnostic switch once again to
read the next fault code.
Clearing fault codes
fault.
In cases of loose connections the fault may no
longer be present; but the fault code is stored in
the control unit memory until it is cleared. It is
then possible to see in which circuit the fault
occurred and look for the cause there, even if
there is currently no fault.
Faults that do not generate a fault
code
If there is no information from the engine control unit about the coolant temperature, the
gauge will show full heat, i.e. a maximum
reading. No fault code is generated in the Coordinator.
If there is no information from the engine control unit about the oil pressure, the gauge will
show zero bars, i.e. no oil pressure. No fault
code is generated in the Coordinator.
Clear all fault codes as follows:
1 Begin by switching off the ignition
(15 supply).
2 Press in the diagnostic switch and keep it
depressed.
3 Switch on the ignition (15 supply) whilst
still depressing the diagnostic switch.
Limitations
Despite the advanced software, a fault may
arise which the control unit is unable to distinguish from normal operation. If this is the case,
no fault code is generated.
Fault codes may have been generated when a
cable connection was disconnected whilst the
ignition was on. This is quite a common occurrence. The control unit will then interpret it as a
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Troubleshooting
List of fault codes
Fault code 11
Fault code 12
Fault
Fault
Prohibited signal from the accelerator pedal
sensor potentiometer.
Prohibited deviation between the accelerator
pedal sensor potentiometer and the throttle
actuation switch.
Cause
Too low or too high input voltage to pin 54.
Remarks
The voltage from the potentiometer was below
approximately 0.2 V or in excess of approximately 4.0 V.
The supply voltage and the resistance in the
accelerator pedal potentiometer may however
vary between vehicles, therefore the values are
not exact, only reference values.
Cause
Input voltage on pin 54 is too low at the same
time as pin 30 is earthed. Alternatively, input
voltage on pin 54 is too high at the same time
as pin 30 is not earthed.
The voltage from the potentiometer was lower
than 0.49 V while the throttle actuation switch
was closed. Alternatively, the voltage was in
excess of 0.90 V while the throttle actuation
switch was open.
Remarks
Action
Check the accelerator pedal potentiometer, the
connectors and wiring.
The values of the throttle actuation switch and
the potentiometer must correspond. The potentiometer may not indicate throttle actuation
whilst the throttle actuation switch indicates
idling speed.
Action
Check the potentiometer and the throttle actuation switch.
Check the connectors and wiring.
20
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Troubleshooting
Fault code 13
Fault code 14
Fault
Fault
Prohibited signal from the control for cruise
control.
No communication with the engine control
unit.
Cause
Cause
Voltage too low or too high between pins 29
and 48. The fault may also be a prohibited voltage level between the following functions:
ACC, RES, RET, ON and OFF.
Communication between the engine control
unit and the coordinator control unit has been
broken.
Remarks
Remarks
Cruise control and engine idling speed adjustment will not function as long as the fault is
present.
The control unit interprets the voltage level as
follows:
The indicator lamp for engine control comes
on. Fault codes from the engine cannot be read.
Action
Check the connectors and wiring.
0.7 - 0.9 V: ON+ACC, (14.4 - 18.3% of the
supply)
1.6 - 1.7 V: ON+RES, (31.2 - 35.1% of the
supply)
2.5 - 2.7 V: ON+RET, (49.6 - 53.5% of the
supply)
3.3 - 3.5 V: ON, (66.4 - 70.3% of the supply)
3.7 - 4.3 V: OFF, (74.2 - 85.9% of the supply)
The voltage levels shown above apply to 5 V
supply. The supply voltage may however vary
between vehicles.
The fault code is generated in the event of voltage levels outside these ranges.
Action
Check the control, connectors and wiring.
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Troubleshooting
Fault code 17
Fault code 18
Fault
Fault
The connection to the tachograph is broken or
short circuited.
The brake pedal switches 1 and 2 have supplied
conflicting signals on the position of the pedal.
One switch has indicated that the pedal was
released while the other switch has indicated
that it was depressed.
Cause
The input signal to pin 41 is missing or the voltage level is too low or too high. The fault code
can only be generated when the road speed is 0
km/h.
Remarks
When the road speed is 0 km/h the control unit
carries out a connection test with the tachograph. If the test shows prohibited measurements the fault code is generated.
Only the system that limits maximum road
speed may be connected to tachograph output
D3.
Cause
Both pins 52 and 53 have been earthed at the
same time or neither of them have been earthed
at the same time.
Both brake pedal switches have been closed or
been open at the same time for more than five
minutes.
Remarks
The cruise control and engine idling speed
adjustment will not function as long as the fault
is present.
Action
Check the operation of the tachograph. If the
tachograph is functioning correctly, check the
wiring between the tachograph and the control
unit.
22
Action
Check the switches, the connectors and wiring.
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Troubleshooting
Fault code 19
Fault code 21
Fault
Fault
Short circuit of the PWM signal from the engine concerning the amount of fuel supplied to
the engine.
Short circuit of the signal to the coolant temperature gauge.
Cause
Cause
The signal from the output is short circuited to
supply voltage.
The fault code is generated if the fault has been
active for longer than 10 seconds.
The signal from the output is short circuited to
supply voltage.
The fault code is generated after the fault has
been active for longer than 10 seconds.
Remarks
Remarks
When this fault code is generated, fault codes
may also be generated in other control units.
If this fault occurs the gauge will begin to indicate a lower temperature.
Action
Action
Check the connectors and wiring.
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Check the instrument cluster, the connectors
and wiring.
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Troubleshooting
24
Fault code 22
Fault code 23
Fault
Fault
Short circuit of the signal to the oil pressure
gauge.
Short circuit of the signal to the oil pressure
warning lamp.
Cause
Cause
The signal from the output is short circuited to
supply voltage.
The signal from the output is short circuited to
supply voltage.
The fault code is generated after the fault has
been active for longer than 10 seconds.
The fault code is generated after the fault has
been active for longer than 10 seconds.
Remarks
Remarks
If this fault occurs the gauge will begin to indicate a higher pressure.
If this fault occurs the warning lamp will not
come on.
Action
Action
Check the instrument cluster, the connectors
and wiring.
Check the instrument cluster, the connectors
and wiring.
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Troubleshooting
Fault code 24
Fault code 25
Fault
Fault
Short circuit of coordinator pin 2.
The ways in which the coordinator and the engine control unit communicate differ.
Cause
The signal from the output is short circuited to
earth
The fault code is generated after the fault has
been active for longer than 10 seconds.
When the fault occurs the EDC warning lamp
does not come on as this is connected to the
output.
Check the connectors and wiring.
The coordinator does not have the support to
give the engine control unit the information it
requests.
Remarks
Remarks
Action
Cause
The fault code may be generated for example
in connection with one of the control units
being renewed with a spare part control unit.
A coordinator can adapt itself to older engine
control units but not to newer ones. A newer
engine control unit may for example request
information that an older coordinator cannot
supply.
Action
Ensure that the new control unit is of the same
version as the old one.
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Electrical system
Electrical system
Connector
116 966
Connector
118 437
Removing tool 588 219, for smaller pins
Removing tool 588 192, for larger pins
26
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Bodywork equipment connector
Bodywork equipment connector
Source
Fuse 20
Diode unit
EDC indicator lamp
Diagnostic panel
Bodywork equipment connector
Control for cruise control
Throttle actuation switch
Bodywork equipment connector
Bodywork equipment connector
Tachograph
Clutch pedal switch
Bodywork equipment connector
Brake pedal switch 1
Brake pedal switch 2
Potentiometer
*The signal varies, e.g. depending on how much the accelerator pedal is depressed.
Task
Ignition (15 supply)
Disengagement of cruise control
Diagnostic switch
Diagnostic switch
Limited hand throttle
Control of cruise control and hand throttle
Depressed accelerator pedal
Raised idling speed
Input signal for torque limiter 2
Indicates the road speed
Initiated pedal movement
Activates emergency stop function
Depressed brake pedal
Depressed brake pedal
Depressed accelerator pedal
Idling speed request
Input signal for torque limiter 1
Activates speed limiter 2
Input signals
Signal type
+24 V (U+)
+24 V
Earthing (0 V)
Earthing (0 V)
Earthing (0 V)
Analogue
Earthing (0 V)
Earthing (0 V)
Earthing (0 V)
Frequency
Earthing (0 V)
Earthing (0 V)
Earthing (0 V)
Earthing (0 V)
Analogue
+24 V
Earthing (0 V)
Earthing (0 V)
Pin
7
8
9
12
13
29
30
36
40
41
50
51
52
53
54
57
60
61
Electrical system
Input signals
The table below shows which input signals the control unit receives.
27
28
Destination
EDC indicator lamp
Other control units
Coolant temperature gauge
Oil pressure gauge
Warning lamp
Tachometer
*The signal varies, e.g. depending on the coolant temperature.
Task
Supply for EDC indicator lamp
Regulated fuel volume
Output signal to instrument cluster
Output signal to instrument cluster
Output signal to instrument cluster
Output signal to instrument cluster
Output signals
Signal type
+24 V
PWM signal
Analogue
Analogue
+24 V
Frequency
Pin
2
6
10
11
15
18
Electrical system
Output signals
The table below shows which output signals the control unit can deliver.
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Task
Earthing of the control unit
Communication
Earthing of the control unit
Earthing of accelerator pedal supply
Voltage supply for the control unit (30 supply).
Voltage supply to the potentiometer in the throttle
pedal sensor
Communication
Earthing of the control for the cruise control
Voltage supply to the control unit
Communication
Other signals
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Data/Messages
0V
+24 V
Data
CAN circuit
Control for cruise control
Fuse 19
K cable
Fuse 19
Potentiometer
Signal type
Earthing (0 V)
Data/Messages
Earthing (0 V)
0V
+24 V
+5 V
Source/Destination
G13
CAN circuit
G13
45
48
49
65
Pin
1
21
23
24
26
28
Electrical system
Other signals
The table below shows the control unit connections for voltage supply, system earth, communication
cables etc.
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Electrical system
Wiring Diagrams
Current path 1 - 25
Current path 26 - 50
30
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Electrical system
Current path 51 - 75
Current path 76 - 100
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