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516 views63 pages

Sinamics g120 PN at s7-1200 Docu v1d3 en

70155469_sinamics_g120_pn_at_s7-1200_docu_v1d3_en

Uploaded by

Abderrahman Lahouaoui

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You are on page 1/ 63

Application Description 11/2014

SINAMICS G: Speed Control

of a G110M/G120 (Startdrive)
with S7-1200 (TIA Portal) via
PROFINET with Safety
Integrated (via Terminal)
and HMI
SINAMICS G110M / G120 / G120C / G120D / G120P (with FW 4.6)
SIMATIC S7-1200 (with FW 2.2 and TIA Portal V13.0)

http://support.automation.siemens.com/WW/view/en/70155469

Warranty and Liability

Note

The Application Examples are not binding and do not claim to be complete with
regard to configuration, equipment or any contingencies. The Application
Examples do not represent customer-specific solutions; they are only intended to
provide support for typical applications. You are responsible for ensuring that the
described products are used correctly. These Application _Examples do not
relieve you of the responsibility of safely and professionally using, installing,
operating and servicing equipment. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time and without prior notice. If there are any
deviations between the recommendations provided in this Application Example
and other Siemens publications e.g. catalogs the contents of the other
documents have priority.
We do not accept any liability for the information contained in this document.

Siemens AG 2014 All rights reserved

Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this application example will be excluded. Such an exclusion will not
apply in the case of mandatory liability, e.g. under the German Product Liability Act
(Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life, body
or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of a condition which goes to the root of the contract
(wesentliche Vertragspflichten). The compensation for damages due to a breach
of a fundamental contractual obligation is, however, limited to the foreseeable
damage, typical for the type of contract, except in the event of intent or gross
negligence or injury to life, body or health. The above provisions do not imply a
change in the burden of proof to your disadvantage.
Any form of duplication or distribution of these Application Examples or excerpts
hereof is prohibited without the expressed consent of Siemens Industry Sector.
Security
information

Siemens provides products and solutions with industrial security functions that
support the secure operation of plants, solutions, machines, equipment and/or
networks. They are important components in a holistic industrial security
concept. With this in mind, Siemens products and solutions undergo continuous
development. Siemens recommends strongly that you regularly check for
product updates.
For the secure operation of Siemens products and solutions, it is necessary to
take suitable preventive action (e.g. cell protection concept) and integrate each
component into a holistic, state-of-the-art industrial security concept. Third-party
products that may be in use should also be considered. For more information on
industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a productspecific newsletter. For more information, visit
http://support.automation.siemens.com.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

Table of Contents

Table of Contents
Warranty and Liability ................................................................................................. 2
1

Task ..................................................................................................................... 4

Solution............................................................................................................... 5
2.1
2.2
2.2.1
2.2.2
2.3

Setting up and Commissioning the Application .......................................... 10

3.1
3.2
3.3
3.4

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Preconditions...................................................................................... 20
Operation via digital inputs ................................................................. 21
Monitoring and parameter access via operator panel ........................ 22
Screens and screen navigation .......................................................... 22
Process data exchange ...................................................................... 23
Parameter access .............................................................................. 26
Operator Control and Monitoring via monitoring table ....................... 28

Functional Mechanisms of this Application ................................................. 30

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.2
5.2.1
5.2.2
5.2.3

Wiring ................................................................................................. 10
IP addresses and PN device names .................................................. 11
PG/PC settings ................................................................................... 11
Loading the software .......................................................................... 12

Operating the Application ............................................................................... 20

4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.4

Solution overview ................................................................................. 5

Description of the core functionality ..................................................... 6
Configuring the communication ............................................................ 6
Data exchange ..................................................................................... 6
Hardware and software components used........................................... 8

Functionality of process data exchange ............................................. 31

Accessing process data in the user program of the controller ........... 31
Standardizing the setpoint and actual values .................................... 31
Transfer method ................................................................................. 32
Control word (STW1) and status word (ZSW1) ................................. 33
FB 11 Process_Data ........................................................................ 35
Parameter access functionality .......................................................... 39
Job and response structure ................................................................ 39
The DBs read/write_drive_parameters and
answer_from_drive .......................................................................... 40
FB 20 Parameters ............................................................................ 42

Configuration and Settings ............................................................................ 46

6.1
6.2
6.3
6.3.1
6.3.2

Creating the project configuration ...................................................... 46

Safe Torque Off (STO) with Safety Integrated ................................... 55
Comments on programming the SIMATIC S7-1200 .......................... 59
Configuring the DPRD_DAT/DPWR_DAT instruction........................ 59
Configuration the RDREC/WRREC instruction .................................. 61

Links & Literature ............................................................................................ 62

History............................................................................................................... 63

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

1 Task

Task
The SIMATIC S7-1200 can be operated as a PROFINET controller. A PROFINETcapable SINAMICS G120 drive can be used as PROFINET device and be
controlled by the SIMATIC S7-1200. The application description covers the
following drive types (with FW V4.6):

G110M

G120 with CU240E-2 PN, CU240E-2 PN F or CU250S-2 PN

G120C PN

G120D with CU240D-2 PN or CU240D-2 PN F

G120P with CU230P-2 PN

The abbreviation G120 used in this document refers to the above devices. Using
the example of a SINAMICS G120C with PROFINET interface illustrates how to
configure the SINAMICS drive, start it up, and access process data and
parameters.
Overview of the automation task
The following figure gives an overview of the automation task:

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Figure 1-1: Overview

Requirements for the automation task

Table 1-1: Requirements for the automation task
Requirement

Explanation

Access to process data

The SINAMICS G120 shall be switched on and off via the

control word, and the speed value is to be specified
as quickly as possible.

Access to parameters

Read and write access from the SIMATIC S7-1200 to the

parameters in the converter (in this example: ramp-up and
ramp-down time) should be possible and performed using as
few resources as possible, i.e. small communication load.

Safety function of the

SINAMICS G120

The SINAMICS G120 has the option of performing a fail-safe

shutdown (STO).

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

2 Solution
2.1 Solution overview

Solution
This application description gives an example of a PROFINET connection of a
SINAMICS G120C to SIMATIC S7-1212C using SINAMICS Startdrive V13. It uses
blocks which can be directly applied to your own application.

2.1

Solution overview

Schematic layout
The following scheme shows the most important components of the solution:

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Figure 2-1: Interconnecting the components

The example shows you how ...

...the SIMATIC S7-1200 controller is configured.

...the communication is programmed in the SIMATIC S7-1200 controller.

...the SINAMICS G120 converter is configured using Startdrive.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

2 Solution
2.2 Description of the core functionality

2.2

Description of the core functionality

2.2.1

Configuring the communication

The SIMATIC controller as well as the SINAMICS converter is configured in
TIA Portal V13. Hence, they only require one software.

Note

Entering communication parameters twice, as performed so far when using the

STARTER commissioning software, is no longer necessary. Also, a GSDML file
of the used SINAMICS drive does no longer need to be integrated into the
hardware catalog.

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The IP addresses and PROFINET device names, as well as the I/O address areas
for the data to be exchanged between SIMATIC controller and SINAMICS drive,
are automatically created in the TIA Portal during hardware configuration.
However, they can be modified at any time. The process data to be exchanged by
the SIMATIC controller and the SINAMICS drive is specified by the message frame
type to be used (in this example: SIEMENS Telegram 352) which you also
configure in the hardware configuration under the Properties of the SINAMICS
drive

2.2.2

Data exchange
Data exchange between SINAMICS G120 and SIMATIC S7-1200 occurs in two
areas:

Process data,
i.e. control word(s) and setpoint(s), or status word(s) and real value(s)

Parameter area,
i.e. reading/writing of parameter values

Cyclic process data exchange

Process data is transferred cyclically, which means in each bus cycle. The data is
transferred as quickly as possible.
The SIMATIC S7-1200 sends at least the control word and the setpoint value to
SINAMICS G120 and in return receives at least the status word and the actual
value.
Depending on the message frame type, two further setpoint or real values, or
extended control or status words respectively, can be transferred. The available
message frame types are available in chapter 7.4.1 of the SINAMICS G120C
operating instructions (/6/), for example.

On the controller side, the process data is supplied as I/O input or output
words. The data transfer is supported by STEP 7 instructions (DPRD_DAT,
DPWR_DAT).

In the SINAMICS drive, the configuration specifies which bits of the control
word are used and which data is transmitted to the SIMATIC controller.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

2 Solution
2.2 Description of the core functionality
Acyclic data exchange (parameter access)
To be able to transfer parameters, message frame types were also defined where
additionally four words are provided for a parameter transfer (SIEMENS Telegram
353 and 354 frames). Since these four words, like the process data, are always
transmitted cyclically, a permanent communication load is produced even though
the parameters themselves are generally only rarely required.
PROFINET also provides the option of using an acyclic data exchange in addition
to the cyclic data exchange, which is only inserted on demand. This makes it
possible to transfer the parameter area acyclically on demand, without creating a
permanent communication load. The acyclic transfer takes clearly longer than the
cyclic transfer of the process data.
In this example, the acyclic data exchange is used for parameter access and
message frame type Telegram 352 is used which does not support cyclic
parameter transfer.

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For acyclic writing and reading of parameters, please proceed as follows:

Note

In the SIMATIC S7-1200, parameter jobs are sent to the SIMATIC G120 by
writing data set 47, and the response of the SIMATIC G120 is received by
reading data set 47. These functions are supported by the STEP 7
instructions (RDREC, WRREC). A special hardware configuration is not
necessary.
More information on the structure of the data set is available in chapter 3.1.2 of
the function manual Fieldbus systems (/6/), for example.

No particular action is required on the SINAMICS G120 side.

If you do not select a message frame in the hardware configuration under the
Properties of the SINAMICS drive, STEP 7 enters the Standard telegram 1
frame (PZD-2/2). Use it as well, for example (due to its conciseness), when your
application is restricted to acyclic writing and reading of drive parameters and
you actually do not wish to exchange process data.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

2 Solution
2.3 Hardware and software components used

2.3

Hardware and software components used

The application was created with the following components:

Hardware components

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Table 2-1: Hardware components

Component

No.

CPU 1212C AC/DC/RLY

Article number

Note

6ES7212-1BE31-0XB0

or other S7-1200 CPU

(as of FW 2.2) 1

SINAMICS G120C PN
(V4.7)

6SL3210-1KE18-8AF1

or other SINAMICS
or other SINAMICS
G110M, G120, G120C,
G120D, G120P or
G110M with PN
connection according to
chapter 11

SIMATIC Panel KTP600

Basic color PN

6AV6647-0AD11-3AX0

This panel is optional.

CSM 1277 COMPACT

SWITCH MODULE

6GK7277-1AA00-0AA0

SINAMICS IOP

6SL3255-0AA00-4JA0

Asynchronous motor

1LA7083-4AA60-xxxx

PROFINET connector
plug

6GK1901-1BB10-2AA0

PROFINET line

or other switch
optional
incl. the connections
with KTP600 and the
PG/PC

6XV1840-2AH10

Standard software components

Table 2-2: Standard software components
Component
SIMATIC STEP 7
TIA Portal V13
Floating license
SINAMICS Startdrive V13
(Option package for
SIMATIC STEP 7 V13

Article number

Note

STEP 7 PROFESSIONAL
6ES7822-1AA03-0YA5

The BASIC version is

sufficient.
However, you can also use
the PROFESSIONAL
version.

6SL3072-4DA02-1XG0

on DVD

Download free of charge,

see /5/.

STEP 7 BASIC
6ES7822-0AA03-0YA5

When using a device deviating from the given article number, it must be exchanged in the
hardware configuration as described in chapter 6.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

2 Solution
2.3 Hardware and software components used
Sample files and projects
The following list includes all files and projects that are used in this example.
Table 2-3: Sample files and projects
Component

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CAUTION

Note

70155469_SINAMICS_G120C_PN_at_S7-1200_V1d2.zip

STEP 7 project
(archived)
With SINAMICS
FW4.6

70155469_SINAMICS_G120C_PN_at_S7-1200_V1d3.zip

STEP 7 project
(archived)
With SINAMICS
FW4.7

70155469_SINAMICS_G120_PN_at_S7-1200_DOCU_V1d3_en.pdf

DOCU

The example project has been designed for usage with the example
components listed in Table 2-1. Converter and/or motor may be destroyed
if a SINAMICS G120 with a different output or a different motor is
connected, without adjusting the respective parameters.
Apart from the exemplary project with SINAMICS G120C, further documents are
available on the download page /7/. They only differ by the configured SINAMICS
converter:
Table 2-4: further project files for SINAMICS V4.6
Component
70155469_SINAMICS_G110M_PN_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120_CU240E2PN_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120_CU240E2PNF_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120_CU250S2PN_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120D_CU240E2PN_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120D_CU240E2PNF_at_S7-1200_V1d2.zip
70155469_SINAMICS_G120P_CU230P2PN_at_S7-1200_V1d2.zip
Table 2-5: further project files for SINAMICS V4.7
Component
70155469_SINAMICS_G110M_PN_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120_CU240E2PN_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120_CU240E2PNF_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120_CU250S2PN_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120D_CU240E2PN_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120D_CU240E2PNF_at_S7-1200_V1d3.zip
70155469_SINAMICS_G120P_CU230P2PN_at_S7-1200_V1d3.zip

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.1 Wiring

Setting up and Commissioning the

Application

3.1

Wiring
The figure below shows the hardware setup of the application.
Figure 3-1: Wiring
L1
L2
L3
N
PE

PE
L1 N PE

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SIMATIC S7
CPU 1212C

SINAMICS
G120C PN
U2 V2 W2

PN
24 V DC

M
Y

Note

M L+

SIMATIC Panel
KTP600

Note the setup guideline in the manuals of the respective devices (see /1/, /4/, /6/).

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.2 IP addresses and PN device names

3.2

IP addresses and PN device names

In the example, the following IP addresses and PROFINET device names are
used. The user can make changes at any time.
Table 3-1: IP addresses and PN device names
Component

Device name

PN device name

S7-CPU

PLC_1

192.168.0.1

plc_1

G120

G120_1

192.168.0.2

g120_1

KTP600

HMI_1

192.168.0.3

hmi_1

PG/PC

192.168.0.200

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The network mask is always 255.255.255.0 and no router is used.

The PROFINET device names are derived from the device names editable by the
user. They are available in the Properties of the respective device in General.
However, in the end a converted name according to IEC 61158-6-10 is loaded in
the appropriate device.
If the PROFINET device name is already complying with the norm, it is accepted as
converted name. More details on naming can be found, for example, in the
information system (online help) of the TIA Portal under Assigning addresses and
names for PROFINET devices.

3.3

PG/PC settings
To create a connection between the SIMATIC controller and your development
system (PG/PC), you need to assign a fixed IP address to the network card used in
the PG/PC for the application.

Table 3-2: Instruction settings on PG/PC

Action

Remarks

Assign a free, fixed IP address 192.168.0.x to

the network card used
(in this example: x = 252) and assign the
subnet mask 255.255.255.0.
In Windows 7, for example, you navigate as
follows:
>Start
>Control Panel
>Networks and Release Center
>Change adapter settings
>Right-click to the used network card
>Properties
>Internet protocol version 4 (TCP/IPv4)
>Properties

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software

3.4

Loading the software

Should you use a different converter or motor than specified in Table 2-1, you
need to perform your own configuration. In this case, follow the instructions in
chapter 6 before loading the software into the device. Otherwise, this may cause
damage.

NOTICE

This chapter describes how, in TIA Portal V13, you

load the STEP 7 program into the SIMATIC S7-1200.

load the drive configuration into the SINAMICS G120, and

load the control panel configuration into the HMI KTP600.

A requirement is that the software has been installed on your PG/PC according to
Table 2-2.

Siemens AG 2014 All rights reserved

Note

The procedure described in the step table below represents one

configuration option of connecting a SINAMICS G120 to a SIMATIC S7-1200
via PROFINET, and operate it. TIA Portal offers several possible solutions
that differ to a greater or lesser degree from the procedure shown here.
The download to SINAMICS G120 can be performed via Ethernet interface
or USB. Below, the use of the Ethernet interface is shown.

Table 3-3: Loading the software

No.
1.

Action

Remarks

Network the example components according to one of the two pictures, for example.
SINAMICS G120

S7-1212C

KTP 600

PROFINET

Retrieve a project on hand as zip-file named

70155469_SINAMICS_xxxx_PN_at_S7-1200_V1d3.zip on Windows level.
In this case, xxxx stands for the device family and the possibly configured CU.
(e.g. G120C for a G120C PN or G120_CU240EPN for a G120 with CU240-2 PN)
The respective project folder is created and the data extracted into it.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software

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No.

Action

Double-click on the ap13-file in the

project folder just retrieved in
order to open the project in TIA
Portal.

If TIA Portal opens in the Portal

view, go to the bottom left to
switch to the Project view.

Remarks

Loading the STEP 7 program into the SIMATIC controller

Load the program into the

SIMATIC controller.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.

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Action
If the Extended download
window appears, proceed as
follows:
1. Select the used PG/PC
interface to connect with the
Ethernet subnet.
2. Checkmark Show all
compatible devices when
receiving a respective online
status information in the lower
part of the window
3. Select the SIMATIC controller
to be used in the target
subnet. If necessary, identify
it by Flash LED.
4. Acknowledge with the Load
button.

Start the download process.

Exit the download with the Start

all option.

Remarks

2
3a
3b

Downloading the drive configuration into the SINAMICS G120

Go to the network view of the

Devices & Networks editor.
Right-click on the PROFINET
IO system PN/IE_1 and select
Assign device name.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.
10.

Action
1.
2.

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11.

1.
2.

Remarks

Select the appropriate PG/PC

interface to connect with the
Ethernet subnet.
From the upper drop-down list
you select the configured
PROFINET device name
g120_1 of the drive.
In the bottom table you select
the IO device to be given this
name and which can be
accessed online. In this
example the SINAMICS
G120C with MAC address
00-1F-F8-F7-2A-CD.
Then click on the Assign
name button.
Update the accessible nodes.
The SINAMICS G120C now
has the PROFINET device
name g120_1 with the IP
address 192.168.0.2 assigned
to it.
Close the window.

2
1

1
2

12.

Navigate to the Commissioning

option of the drive

13.

An online connection with the

SINAMICS drive is established.
Select Save/Reset.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.
14.

Action
1.

In Restore factory setting

you choose the All
parameters will be reset
option.
Start the function.

Remarks
All Parameters will be reset

1
2

15.

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16.

Acknowledge your function

selection. The factory settings
need not be saved to EEPROM
since the subsequent download of
the drive parameters saves these
to EEPROM.

If the used SINAMICS drive has a

safety configuration, please also
reset it.
1. In Restore factory setting
you choose the Safety
parameters will be reset
option.
2. Start the function.
3. Enter the previous Safety
password.
4. Confirm with OK.

Do not tick

All Safety parameters will be reset

1
2

3
4

17.

1.
2.

Disconnect the online

connection to SINAMICS
drive.
Saving the data to EEPROM
is not necessary at present.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.

Action
Load the drive configuration into
the SINAMICS G120.

19.

If the Extended download

window appears, proceed as
follows:
1. Select the used PG/PC
interface to connect with the
Ethernet subnet.
2. Checkmark Show all
compatible devices when
receiving a respective online
status information in the lower
part of the window
3. Select the SIMATIC controller
to be used in the target
subnet.
4. Acknowledge with the Load
button.

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18.

Remarks

2
3

20.

Set the checkmark at Save the

parameterization in the EEPROM
and start the download.

21.

For the SINAMICS G120 you

perform a POWER ON (switch
off the voltage until all LEDs are
dark).

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.

Action

Remarks

Simulation of the HMI KTP600 at the PG/PC (not applicable when device exists)
22.

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23.

Set the PG/PC interface on

Windows level.
Select S7ONLINE (STEP 7) as
access point of the application
and our used network card
configured for TCP/IP as Interface
Parameter Assignment Used.
Navigate in Windows as follows:
Start
> Control Panel
>Set PG/PC Interface

Network card used

Start the simulation of the HMI

control panel.

Preparation of the KTP600 (not applicable for simulation at the PG/PC)

24.

Connect the KTP600 to the supply

voltage.
1. Open the Control Panel.
2. Open the PROFINET
settings.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

3 Setting up and Commissioning the Application

3.4 Loading the software
No.
25.

Action
Make the entries according to the
screens on the right.
1.

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26.

1.
2.
3.

27.

Remarks

Enter the value for the IP

address configured in
STEP 7. (It is available in the
devices and networks editor
in the device view of the
control panel under Properties
and Ethernet addresses.)
Adopt (check) the default
settings on the Mode tab
according to the right-hand
screenshot.
The PROFINET device
names 2 themselves need not
be edited. It is automatically
entered when loading the HMI
project into the HMI control
panel.

Exit the PROFINET settings

with OK.
Exit the Control Panel.
Prepare the loading process
by clicking the Transfer
button.

Unless already performed,

connect the KTP600 with an
Ethernet patch cable to the PG/PC
directly or via a switch and start
the data transfer.
The operator panel will
subsequently start automatically.
When working without switch, you
can now connect the control panel
to the second Ethernet port of the
SINAMICS G120.

The used control panel only supports an S7 connection and no PROFINET connections. The
address is not assigned via the station name. However, it can be read and assigned by the PLC
in the same way as a PROFINET name.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.1 Preconditions

Operating the Application

4.1

Preconditions
To be able to switch on the SINAMICS drive via the HMI or the watch table, the
following points must be fulfilled:

Note

If you have configured the safety function 3 Safe torque off (STO) (see chapter
6.2), the yellow SAFE LED lights up or blinks at the SINAMICS G120. With
permanent light, the SINAMICS drive can be started. With blinking light, the
STO safety function is active and the SINAMICS drive does not start up. As a
test procedure in this case, apply 24V (terminal 9) to the inputs DI 4 and 5
(terminals 16 and 17) of the G120 4 and connect the reference potential for
these inputs (terminals 34 and 69) to earth (terminal 28).

24V must not be supplied at terminal 8 (DI 3), since otherwise the command
data set is switched over.
When using an IOP for controlling the SINAMICS drive, please ensure that the
network icon ( ) is displayed on the top right. If the hand icon ( ) is displayed
there, press the Hand/Auto button ( ).

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When using a BOP-2, please check whether the hand icon (

yes, press the Hand/Auto button ( ).

) is displayed. If

In the STEP 7 example project no safety function has been configured and the respective
bullet is not relevant.
4
You can also connect an emergency-stop control device to the respective terminals.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.2 Operation via digital inputs

4.2

Operation via digital inputs

For security reasons, the SINAMICS drives in this application example are
exclusively moved via digital inputs, the HMI is only used for monitoring! 5.
Table 4-1: Digital inputs
Terminal

Name

Function

I 0.0

Switching the SINAMICS drive on/off,

(Off2 =1 and Off3 =1 must apply for the operation)

I 0.1

Off 2

0 = Immediately switching off the motor. The SINAMICS drive

coasts.

I 0.2

Off 3

0 = Fast stop. The motor is decelerated with ramp-down time

Off3 (P1135) until it stops

I 0.3

Ack

A rising edge acknowledges a pending error in the SINAMICS

drive

I 0.4

Rev

Reversed direction, the polarity of the setpoint value is negated.

I 0.5

The setpoint is set to 0.

I 0.6

The setpoint is increased

I 0.7

The setpoint is decreased

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To switch on the SINAMICS drive, please perform the steps below:

Table 4-2: Instruction Switch on the SINAMICS drive
Step

Action

Note / Result

Apply 24V to Off2 (I 0.1) and

OFF3 (I 0.2).

The further required control bits for the

operation are permanently set to 1 by
the program.

Enter a pulse (switching on and

back off) to Ack (I 0.3).

This acknowledges a possibly pending

error message.

Enter a pulse (switching on and

back off) to 0 (I 0.5).

The setpoint is set to 0.

Apply 24V to On (I 0.0).

The SINAMICS drive switches on.

Change the setpoint value with

inputs n+ (I 0.6), n- (I 0.7) and
0 (I 0.5).

The speed of the motor changes.

Remove the 24V from On (I 0.0).

The SINAMICS drive switches back off

and the motor is shut down with the
configured ramp-down time.

If you still wish to control the drive from the control device, you need to leave the input
parameters control_word and setpoint of the Process_Data [FB11] when calling it in network 2
of the Main [OB1].

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel

4.3

Monitoring and parameter access via operator panel

4.3.1

Screens and screen navigation

Start screen

Figure 4-1: Screen navigation

From all
subordinate screens

Support

Parameter access

Read/write parameters

Status word, Control Word

Process data exchange

Fault buffer

Back

Fault buffer

Next
Setpoints and actual values

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Overview screen

Online Support - Promotion

Application example

Quit runtime
Change language (English/German)

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel

4.3.2

Process data exchange

Both screens for the process data exchange access the instance
idb_Process_Data data block (DB11).

Control and status word

Figure 4-2: Control and status word

Bit 0
Bit 8

Bit 7
Bit 15

Bit 0
Bit 8

Bit 7

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Bit 15

The displayed control or status word is identical with that in the Process_Data tag
table (see chapter 4.4).
STW1 (control word 1)
The buttons in the upper part of the screen are inactive (see footnote 5 on page
21). However, the color change indicates the logic states of the individual control
bits. Signal state 1 is indicated with yellow color. For running the motor, the bits
displayed in Figure 4-2 must be connected with signal state 1 and were therefore
given the default value 1 in the program.
ZSW1 (status word 1)
The text fields in the bottom screen section show the state of the individual bits of
the status word. Signal state 1 is indicated with green color.
In contrast, Fault active and Alarm active take on red or pink for state 1.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel
Setpoint and actual values

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Figure 4-3: Setpoint and actual values

The control tags contained in the above screen are identical with those in the
respective Process_Data tag table (see chapter 4.4).
Setpoint speed value
In the yellow field on the top left, the setpoint speed value is displayed which is set
via the digital inputs I 0.5, I 0.6 and I 0.7 (see Table 4-1). (For direct setpoint value
input at this location see footnote 5 on page 21)
Actual values
The current actual values speed, current and torque are displayed below the speed
setpoint value input.
Control and status word
To keep an eye on control word and status word, without switching to the
respective screen, they are also given here as a miniature display.
Current messages
Current faults and warnings are displayed with a respective number. A 0 means
that no fault or alarm exists. If a message is pending it is displayed according to
Figure 4-4.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel
Figure 4-4: Current messages as message numbers

Tap or click on the message number to display the respective message text.

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Figure 4-5: Current messages in plain text

The message text is displayed for as long as the message number is pressed.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel

4.3.3

Parameter access

Reading/writing parameters

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Figure 4-6: Reading/writing parameters

Table 4-3: Instructions writing/reading parameters

Action
1.

Select the access type with the

Read parameters and Write
parameters buttons.

Read parameters:
Proceed with point 3 in the table.
Write parameters:
When tapping or clicking the yellow
input fields for the ramp-up/rampdown time, a keyboard mask for the
value input opens. Finish your input
with the Return key.

Remark
The selected access type is displayed via
a bright green button.

Ramp up time
Ramp down time

8,0

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.3 Monitoring and parameter access via operator panel
Action
3.

Start the write or read job with the

Start Transfer button.
Note:
After a write job the new data is
adopted as read parameters in the
white fields in the left part of the
screen. After writing you need not
trigger any additional read job for the
update.

Remark
The job status specifies how the job was
completed:
busy

Transmission active

done

Job completed successfully

without error

errori

Communication error

drive
errori

The job was transferred without

errors, however, it could not be
realized in SINAMICS (e.g., a
negative time was given)

For fault diagnostics see /1/.

Terminate the write or read job by

clicking Terminate Transfer

The job status bits are deleted

Fault buffer
The screen displays the fault codes of eight current and eight acknowledged faults,
which are saved in the converter.
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Figure 4-7: Display of fault buffer

The fault codes in the above screen correspond to control tags V_3_Value_00
(DW18) to V_3_Value_15 (DW48) in the answer_from_drive data block (DB103).
Note

The fault butters are only updated when you trigger an acyclic transmission. In
the example object, you execute the Read parameters function before
switching to the display of the fault buffer.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.4 Operator Control and Monitoring via monitoring table
Tap or click on the message number to display the respective text.
Figure 4-8: Display of fault buffer message in plain text

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The message text is displayed for as long as the message number is pressed.

4.4

Operator Control and Monitoring via monitoring table

You can also use the application without HMI. The watch tables Process_data
and Parameters have already been created in the project. The tags you can
monitor or control are the same which are also displayed or controlled at the
operator panel.

Table 4-4: Operation of the application via watch table

No.
5.

Action

Remarks

In the TIA Portal project you open the

desired watch table.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

4 Operating the Application

4.4 Operator Control and Monitoring via monitoring table
No.

Action
Go online.

For changing a value, you enter it in

the Control value column in the
respective line and tick the checkbox
on the right and start the process with
in the header.

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Remarks

For changing a Boolean tag you can

also proceed as follows:
Right-click the respective line and go to
Control (see picture).

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

Functional Mechanisms of this Application

Program overview
Figure 5-1: Program overview
FB11
Process_Data

FC11
Denormalization

Instruction
DPRD_DAT

FC12
Normalization

OB1
Main

Instruction
DPWR_DAT

DB11
idb_Process_Data

FB20
Parameters
Instruction
WRREC
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Instruction
RDREC

DB100
write_drive_parameters
DB101
read_drive_parameters
DB103
answer_from_drive

DB20
idb_Parameters

For the cyclic process data exchange and the acyclic parameter access, separate
function blocks are used.
Note

In OB1, the FC10 Simulation is called up. Here, FC10 simulates a user
program, by creating a control word and setpoint using the digital inputs.
Since it is only used here to make the example program runnable, it is not further
discussed.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange

5.1

Functionality of process data exchange

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Figure 5-2: Functionality of process data exchange

The process data contains values which are regularly exchanged between
SIMATIC controller and SINAMICS converter. These values are at least the control
and status word as well as the setpoint speed and actual value. Selecting the
message frame type specifies the exact length and structure.
The Siemens Telegram 352, PZD 6/6 message frame type used in the example
exchanges 6 words in both directions.

5.1.1

Accessing process data in the user program of the controller

At the start of the cycle, the operating system of SIMATIC S7-1200 stores the
(user) data received by the SINAMICS converter in the I/O input area of the
SIMATIC CPU and transmits the data stored in the I/O output area to the
SINAMICS converter at the end of the cycle. In the user program, the data can be
accessed by copying from or into the I/O area.
The address areas used are defined in the Devices & Networks editor. See steps
15 and 16 in Table 6-1.

5.1.2

Standardizing the setpoint and actual values

The setpoint and actual values are transferred as standards.
The standardization and reference values are stored in parameters P2000 to
P2006 of the SINAMICS G120.
16384dec = 4000hex = 100% applies here, with 100% referring to the reference
value for the transferred variable.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange
Example:
If P2000 (reference speed or reference frequency) is 1500 rpm and run at a
speed of 500 rpm, then 33% or 5461dec must be transferred.
Normalizing and denormalizing is performed in FC11 and FC12 in the application
example.
For more information, please refer the function manual Fieldbus system (/6/).

5.1.3

Transfer method
To copy the process data into or from the I/O area, the following instructions
DPRD_DAT and DPWR_DAT are used:
These instructions ensure that the consistency is maintained across the entire
process data, i.e. all elements of the process data of a device are from the same
bus cycle or are transferred within a bus cycle. This is necessary, e.g. to enable a
distributed synchronization. In the example program, all of the 6 words are copied
consistently.

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In the Instructions task card of the TIA Portal you will find the instructions under
> Expanded instructions
> Distributed I/Os
> Others

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange

5.1.4

Control word (STW1) and status word (ZSW1)

Control and status word are predefined. They are exchanged in all message frame
types in the first respective process data word (PDZ01).

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Figure 5-3: STW1

Note

A control word for which all bits are 0 is rejected as invalid by the SINAMICS
converter. Therefore, at least bit 10 must always be set.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange

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Figure 5-4: ZSW1

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange

5.1.5

FB 11 Process_Data
This FB shows the access to the process data with the use of the DPRD_DAT /
DPWR_DAT instructions. It is called up cyclically in OB1.

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Figure 5-5: FB Process_Data

Table 5-1: Interface of the Process_Data FB

Parameter

Start
value

Data type

Description

Input parameters
RD_HW-ID

HW_SUBMODULE -

Decisive hardware identifier for reading

data from a DP standard slave /PROFINET
IO device.
When selecting the frame type in the
properties of the drive in the TIA Portal,
STEP 7 creates a system constant which
corresponds to this identifier. Enter this
system constant here. It is symbolically
displayed to you in the dropdown list when
entering the parameters.

WR_ HW-ID

HW_SUBMODULE -

Decisive hardware identifier for writing data

to a DP standard slave /PROFINET IO
device.
When selecting the frame type in the
properties of the drive in the TIA Portal,
STEP 7 creates a system constant which
corresponds to this identifier. Enter this
system constant here. It is symbolically
displayed to you in the dropdown list when
entering the parameters.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange
Parameter
control_word

Start
value

Data type
Word

16#047E

Description
Control word of SINAMICS G120
The initial value sets the bits
- Bit 01
OFF2
- Bit 02
OFF3
- Bit 03
Operation block
- Bit 04
HLG block
- Bit 05
HLG stopping
- Bit 06
Setpoint value block
- Bit 10
PLC control
to 1 at a controller restart, so the
SINAMICS drive alone can be started with
Bit 00 1.

setpoint

Real

0.0

Setpoint speed value [rpm]

ref_speed_
p2000

Real

1500.0

Reference value for the speed according to

the converter configuration.
Here, the same value must be entered as
in parameter P2000 of SINAMICS G120.

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ref_current_
p2002

Real

0.0

Reference value for the motor current

according to the converter configuration.
Here, the same value must be entered as
in parameter P2002 of SINAMICS G120.

ref_torque_
p2003

Real

0.0

Reference value for the motor torque

according to the converter configuration.
Here, the same value must be entered as
in parameter P2003 of SINAMICS G120.

Output parameters
status_word
actual_speed

Word
Real

actual_current Real
actual_torque Real

Status word of the SINAMICS G120

Actual speed value [rpm]

Actual current value [A]

Actual torque value [Nm]

actual_alarm

Word

Number of a pending alarm

actual_fault

Word

Number of a pending fault

RETVAL_RD

Word

Return value of the DPRD_DAT system

instruction called in this FB

RETVAL_WR

Word

Return value of the DPWD_DAT system

instruction called in this FB

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange
Networks
Table 5-2: Networks of the Process_Data FB
Network
1.

The temporary data area #InData is initialized with 0.

The process data is copied from the I/O area into the temporary #InData data
area using the DPRD_Dat instruction.

Status word, warning and faults are copied from the temporary #InData data
area to the respective block outputs, and the current actual values [WORD]
are copied into temporary tags [INT] for data type adjustment.

4.
5.

The current normalized speed value [INT] is denormalized by calling FC11

[REAL, rpm].

The current normalized current value [INT] is denormalized by calling FC11

[REAL, A].

The current torque value [INT] is denormalized by calling FC11 [REAL, Nm].

The setpoint speed value [REAL, rpm] is denormalized by calling FC12 [INT].

Control word and normalized setpoint speed value [INT] are copied to the
temporary #OUTData data area. The remaining four words to be transferred
are written with 0.

10.
11.
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Function

The process data is copied from the temporary #OutData data area into the
I/O area using the DPWR_DAT instruction.

Parameterization
The program supplies and removes the FB largely by directly accessing its
instance DB, so that many formal parameters can remain unconnected.
Only the following entries are assigned with actual parameters:

RD_HW-ID of type HW_SUBMODULE

The hardware ID required for reading data from the SINAMICS G120 is
forwarded to the LADDR input parameter of the DPRD_DAT instruction via
this parameter. For more detail see chapter 6.3.1.

WR_HW-ID of type HW_SUBMODULE

The hardware ID required for writing data to the SINAMICS G120 is forwarded
to the LADDR input parameter of the DPWR_DAT instruction via this
parameter. For more detail see chapter 6.3.1.

control_word of type WORD,

Control word, supplied by the Simulation block [FC10].

setpoint of type REAL

Setpoint speed value, supplied by the Simulation [FC10] block.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.1 Functionality of process data exchange

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Figure 5-6 Actual parameter for RD_HW-ID and WR_HW-ID

For a PROFINET connection, RD_HW-ID and WR_HW-ID must be configured

with the same hardware ID.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality

5.2

Parameter access functionality

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Figure 5-7: Parameter access functionality

Acyclic parameter access occurs parallel to the cyclic process data exchange. This
saves resources, since the data is only established on demand, i.e. when a
parameter is to be transferred.
In the SIMATIC controller, the Write data set and Read data set functions must
be used for this. Data set 47 must always be used.
Writing data record 47 sends a job to the SINAMICS converter which performs
the job and provides a response. Reading data set 47 makes the response of the
SINAMICS converter available in the SIMATIC controller so it can be evaluated.
The instructions WRREC and RDREC are used in the SIMATIC controller for
reading and writing data sets.

5.2.1

Job and response structure

For the structure of the jobs and responses (data record 47) please refer to the
function manual Fieldbus systems (/6/).

Note

Since the structure of the data set to be sent or received depends on the number
of jobs and their number format, a generally valid structure cannot be used.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality

5.2.2

The DBs read/write_drive_parameters and answer_from_drive

The job to access a parameter consists of at least 10 words. Therefore, the job
should be assembled in a DB or in the temporary data of a code block. In this
example, this is performed using DB 101 read_drive_parameters and DB 100
write_drive_parameters.
The response by the SINAMICS converter also consists of several words.
Therefore, the example uses DB 103 answer_from_drive.
A job may contain the access to several parameters. Since the length of the data to
be transferred per job depends on the number and data types of the converter
parameters, no generally valid structure can be devised.
Therefore, in this example, only the ramp-up and ramp-down times (P1120 and
P1121) and a part of the fault memory (P945.x) is accessed. The job to read the
parameters is stored in DB 101 read_drive_parameters. The job to write them is
stored in DB 100 write_drive_parameters.

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The response of the SINAMICS converter is copied to DB 103

answer_from_drive. The structure contained therein corresponds to the structure
for a successful reading of the parameters.

Note

Place the entire job into a structure (in this example: record). This gives you the
option to symbolically address the data set via the structure name (here record)
with the RDREC/WRREC instructions.

Figure 5-8: DB100 write_drive_parameters

Ramp-up time param. no.

Ramp-down time param. no.
Ramp-up time value [s]
Ramp-down time value [s]

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality
Figure 5-9: DB101 read_drive_parameters

Ramp-up time param. no.

Ramp-down time param. no.

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Figure 5-10 DB103 answer_from_drive

Ramp-up time value [s]

Ramp-down time value [s]
Actual alarms

Acknowledged alarms

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality

5.2.3

FB 20 Parameters
In the example, the parameter access occurs in FB Parameters. It is called
cyclically by OB Main.

Copyright Siemens AG 2014 All rights reserved

Figure 5-11 FB Parameters

Table 5-3: Interface assignment of FB Parameter

Parameter

Start
value

Data type

Description

Input parameters
HW-ID

HW_SUBMODULE -

Decisive hardware identifier for

reading/writing parameters from/to a
DP standard slave / PROFINET IO
device.
When selecting the frame type in the
properties of the SINAMICS drive in
the TIA Portal, STEP 7 creates a
system constant which corresponds
to this identifier. Enter this system
constant here. It is symbolically
displayed to you in the dropdown list
when entering the parameters.

START

Bool

False

The transmission is started with a

rising edge at START.

READ_WRITE

Bool

False

False: Read ramp-up/ramp-down

time
True: Write ramp-up/down time

Ramp_Time_Up

Real

10.0

Default ramp-up time [s]

Ramp_Time_Down Real

10.0

Default ramp-down time [s]

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality
Parameter

Start
value

Data type

Description

Output parameters
actual_
Ramp_Time_Up

Real

Ramp-up time [s] read by the

SINAMICS drive.
In the case of a send/receive error,
999999.9 is entered.

actual_
Real
Ramp_Time_Down

Ramp-down time [s] read by the

SINAMICS drive.
In the case of a send/receive error,
999999.9 is entered.

Bool
Bool

Job running

done

Job completed without error

The bit is pending until START is set
to 0 again.

drive_error

Bool

The bit is set if an error ID was sent in

the drive response. Analyze the DB
103 answer_from_drive.
The bit is pending until START is set
to 0 again.

error

Bool

The bit is set if one of the instructions

WRREC or RDREC detects an error.
Further evaluation through static data
in the respective instance DB. 6
The bit is pending until START is set
to 0 again.

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busy

Structure
FB Parameter consists of two parts:

A step sequence which controls the sequence of the parameter access

(networks 1 to 23).

The calls of the system functions Write data set or

Read data set (networks 24 to 26).

WR_ERROR = true Error in instruction WRREC Evaluation through WR_STATUS

RD_ERROR = true Error in instruction RDREC Evaluation through RD_STATUS
3
The tags WR_STATUS and RD_STATUS correspond to the output parameter
3
Status der instructions WRREC und RDREC. For more information, please refer to the
STEP 7 online help.
3

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

5 Functional Mechanisms of this Application

5.2 Parameter access functionality
Step sequence
The individual steps of FB Parameters are represented in the following graphic.
The possible transitions between the individual steps are also displayed there.
Figure 5-12 Step sequence
START

0
Wait for start
trigger

Finalize job

rising START signal

other faults

6
Check result
of RDREC

1
Start WRREC

other faults

Copyright Siemens AG 2014 All rights reserved

7
Check for
errors, copy
output

not ready fault

receiving finished

5
Wait for end
of RDREC

2
Wait for end
of WRREC

sending finished

not ready fault

3
Check result
of WRREC

sending successful

4
Start RDREC

In the individual states of the step sequence, the following functions are executed:
Table 5-4: Function of the states of FB Parameters
State
0

Wait for start trigger

Function

If START is false, all the transmission-related, blockinternal signals and output signals are deleted.
It is waited for a rising edge of the Start signal.
If it is detected, busy will be set and step 1 activated.

Start WRREC

The REQ signal of the WRREC instruction is set, the

parameter values to be written are entered in DB
write_drive_parameters and step 2 is activated.

Wait for end of

WRREC

If the BUSY signal of the WRREC instruction goes to 0

again, step 3 is activated.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

Copyright Siemens AG 2014 All rights reserved

5 Functional Mechanisms of this Application

5.2 Parameter access functionality
3

Check result of
WRREC

It is checked whether the data set was written successfully.

If yes, the REQ signal of the WRREC instruction is
deleted again and step 4 is activated.
If the WRREC instruction reports error 16#DF80_B500
(peer not ready), step 3 is activated again so that WRREC
repeats the job.
If a different error has occurred, the REQ signal of the
WRREC instruction is deleted, an internal error bit is set
and step 7 is activated.

Start RDREC

The REQ signal of the RDREC instruction is set and step

5 is activated.

Wait for end of

RDREC

If the BUSY signal of the RDREC instruction goes to 0

again, step 6 is activated.

Check result of
RDREC

It is checked whether the data set was read successfully. If

yes, the REQ signal of the RDREC instruction is deleted
again and step 7 is activated.
If RDREC reports error 16#DE80_B500 (peer not ready),
step 5 is activated again so that the RDREC instruction
repeats the job.
If a different error has occurred, the REQ signal of the
RDREC instruction is deleted, an internal error bit is set and
step 7 is activated.

Check for errors,

copy outputs

It is checked whether one of the internal error bits is set or

whether an error bit has been set in the response of the
converter.

In the event of an error

The respective output bit parameter drive_error or

transmission error is set,

the output bit parameter busy is deleted,

999999.9s is output as read time,

step 0 activated.

If no error bit has been set, the read times for the read
job are output and step 8 is activated.

If no error bit has been set, the write times for the write
job are output and step 8 is activated.

Finalize job

The busy signal is deleted, the done signal is set and step
0 is activated again.

Calling the system functions WRREC and RDREC

Once the currently required control bits have been set in the step sequence of
FB 20 Parameters, the WRREC instruction Write data set and the RDRE
instruction Read data set are called. They can be found in the instructions task
card of the TIA Portal under
> Expanded instructions
> Distributed I/Os.
Via the READ_WRITE input variable of FB20 it is selected which of the two calls
enables the WRREC instruction. Both calls only differ in which DB is sent to the
SINAMICS drive: the one to write parameters or the one to read parameters.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration

Configuration and Settings

6.1

Creating the project configuration

Note

If you only wish to download and commission the example program,

please follow the instructions in chapter 3 Setting up and
Commissioning the Application

The procedure described in the step table below represents one option
of configuring a SIMATIC S7-1200 and parameterizing a SINAMICS
G120 PN for data exchange between SIMATIC controller and SINAMICS
drive. TIA Portal offers several possible solutions that differ to a greater
or lesser degree from the procedure shown here.

The step tables below describe what to do if you do not want to use the example
code, but wish to configure the SIMATIC S7 CPU, SINAMICS G120C and the HMI
KTP600. The configuration of the SIMATIC S7-1200 and the configuration of the
control panel are not subject of this chapter.
A requirement is that the software has been installed on your PG/PC according to
Table 2-2.
Table 6-1: Creating the project configuration
No.

Action

Remarks
Creating the project

Open TIA Portal.

If TIA Portal opens in the

Portal view, go to the bottom
left to switch to the Project
view.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.
3.

Action

Remarks

Create a new project and

assign a name
(e.g.G120_at_S7-1200)

Inserting the SIMATIC S7-1200

Double-click on Add new

device.

1.
2.
3.

Select Controller.
Select the desired CPU.
Then click on OK.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.

Action

Remarks
Configuring the SIMATIC S7-1200

Go to the Device
configuration of the CPU.

Configure the PROFINET

interface:
1.

2.
3.
4.
5.

In the Device
configuration, open the
Properties of the CPU.
Go to Ethernet
addresses in the
navigation tree.
Select Set IP address in
the project and enter the
desired IP address.
Add a new subnet and
select it.
Select Generate
PROFINET device name
automatically.

Enable the use of the system

memory bits, since they are
used in the control program.
1. In the tree you go to
System and clock
memory.
2. Checkmark Enable the
use of system memory
byte and enter the
desired byte address.

The program in the application example

uses MB1 (default setting)

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.

Action

Remarks
Add and network the SINAMICS G120

Select the desired SINAMICS

drive:
1. In the Devices &
networks editor, go to
the Network view.
2. Then drag the required
SINAMICS G120 PN
from the catalog into the
graphic area.

In the catalog, the SINAMICS

drive can be found in
>Drives & starters
>SINAMICS Drives
>SINAMICS G120(D,P)
>Control modules
or
>Drives & starters
>SINAMICS Drives
>SINAMICS G120C
>PN
10.

Graphically connect the

Ethernet connections of
SIMATIC controller and
SINAMICS drive by dragging
the mouse.

11.

In case you are not using a

G120C, you still need to
define the power module:

Configuring the SINAMICS G120

2.
3.
4.

In the Devices &

networks editor, go to
the Properties of the
SINAMICS drive.
Select Device view
Select the drive
Insert the power unit from
the catalog.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.
12.

Action
In the Devices & networks
editor, go to the Properties of
the SINAMICS drive.
1.
2.
3.

Select Device view

Select the drive
Click on Properties.

Remarks

13.

Now go to
>General
to change the drive name,
when necessary. The PN
device name is derived from it
as long as its automatic
generation is selected (see
next step).

14.

Now go to
>PROFINET interface [X1]
>Ethernet addresses
to change the IP address of
the SINAMICS drive, if
necessary.

15.

In
>Cyclic data exchange
>Actual values
you configure the cyclic data
reception.
1.

Select the message

frame type (in the
example: SIEMENS
telegram 352)
Specify the I/O start
address of the inputs.
7
(in the example: 256 )

1
2

Select the I/O addresses which otherwise are not used in the program. As a standard, STEP 7
enters the next so far unused addresses.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.
16.

Action

Remarks

In
>Cyclic data exchange
>Setpoint value
you configure the cyclic data
transfer.
1.

17.

The message frame type

entered in step 15 is
automatically adopted
(no action).
Specify the I/O start
address of the outputs.
(in the example: 2567)

1
2

In
>Module parameter
you configure the channel
diagnostics as Active.

When using an S7-1200 CPU

with FW 4.0, you can also
set it to PROFIdrive standard
diagnostics. 8
Parameterizing the SINAMICS G120
18.

Perform the basic

commissioning using the
wizard.
To do so, select
>G120_1 [G120]
>Parameter.
and click on the
commissioning wizard.

Select the I/O addresses which otherwise are not used in the program. As a standard, STEP 7
enters the next so far unused addresses.
8
Alarms and warnings of the SINAMICS can in TIA Portal (from V13) also be automatically
entered into the diagnostics buffer of the S7-1200 CPU, if the S7-1200 CPU has at least FW
4.0.
ERROR or Maint LED of the CPU light up when SINAMICS indicates an alarm or warnings.
When using an S7-1200 CPU with FW < 4.0 and activated PROFIdrive standard diagnostics,
SINAMICS alarms and warnings are entered in the diagnostics buffer of the S7-1200 CPU and
the ERROR or Maint LED lights up; however, these entries are only displayed in the diagnostic
buffer as incomprehensible code number.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.
19.

Action

Remarks

The wizard is selfexplanatory. A summary is

displayed before you
complete the
parameterization with
Finish. This summary can
be backed up using copy and
paste.

The parameterization in the

application example is shown
below:

Data sets:
DDS: 0
CDS: 0
Open-loop/closed-loop control type:
Open-loop/closed-loop control operating mode: [0] U/f control with linear characteristic
Defaults of the setpoints/command sources:
Macro drive unit: [7] FBw/datSetChg
Drive setting:
IEC/NEMA mot stds: [0] IEC-Motor (50 Hz, SI units)
Power unit application: [0] Load duty cycle with high overload for vector drives
Motor:
Motor type selection: [17] 1LA7 standard induction motor
Article No.: 1LA7083-4AA60-xxxx
Number of motors connected in parallel: 1
Rated motor voltage: 400 Vrms
Rated motor current: 1.88 Arms
Rated motor power factor: 0.75 kW
Rated motor power factor: 0.800 s
Rated motor power: 50.00 Hz
Rated motor speed: 1395.0 rpm
Motor cooling type: [0] Non-ventilated
Important parameters:
Current limit: 2.82 Arms
Maximum speed: 0.000 rpm
Maximum speed: 1500.000 rpm
Ramp-function generator ramp-up time: 10.000 s
Ramp-function generator ramp-down time: 10.000 s
OFF3 ramp-down time: 0.000 s
Drive functions:
Motor data identification and rotating measurement: [0] Inhibited
Automatic calculation, motor/control parameters: [1] Complete calculation

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.

Action

Remarks
Add and network the KTP600

20.

Select the desired HMI

operator panel:
1. In the Devices &
networks editor, go to
the Network view.
2. Then use drag and drop
to move the required
KTP600 from the catalog
to the graphic area.

In the catalog, the KTP600

can be found in
>HMI
>SIMATIC Basic Panels
>6 Display
21.

Connect the HMI operator

panel to the SIMATIC
controller:

22.

Activate connection
mode and from the dropdown list, select HMI
connection.
Drag the mouse to create
a graphic connection
between the Ethernet
ports of the KTP600 and
the SIMATIC PLC.

Show the addresses.

The next available IP address
192.168.0.3 is automatically
assigned to the KTP600.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.1 Creating the project configuration
No.
23.

Action
The device and network
configuration is now
completed.
1.

24.

Remarks
2

Successively compile the

configurations of CPU
and HMI device for
control purposes. The
compilation results can
be seen in the inspection
window. The CPU is
compiled without errors.
For the operator panel
you only receive the error
message that no start
screen has been defined
yet, since no images
have probably been
configured yet.
Save the project.

Now you create the STEP 7 program (programming the OBs, FCs, FBs, DBs) and also
configure the control panel (creating pictures, assigning HMI tags etc.). Then load the entire
software into SIMATIC controller, SIMATIC drive and panel, according to chapter 3.4.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.2 Safe Torque Off (STO) with Safety Integrated

6.2

Safe Torque Off (STO) with Safety Integrated

This function is not implemented in the STEP 7 sample project. Furthermore, it is
not available for the SINAMICS G120P.

Preconditions

Make sure that the digital inputs DI 4 and DI 5 (terminals 16 and 17) of the
G120 that form the fail-safe input F-DI are not assigned a standard function.
This is ensured in the sample project and in the factory settings.

Figure 6-1: Digital inputs

no entry

For test purposes, apply 24V to DI 4 and DI 5 or connect an emergency stop

control device. Do not forget to connect the reference potential of inputs DI 4
and DI 5 to ground. Figure 3-1 shows the wiring of the signals.

Activating safety functions

No.
1.

Action

Remarks

1. Navigate to the
configuration editor.
2. Select the function view.
3. Go online.
4. Activate the safety
commissioning mode.

3
4

The safety commissioning mode is displayed as follows:

The function view is not online.
The function view is online, safety functions are not activated.
Safety commissioning is active.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.2 Safe Torque Off (STO) with Safety Integrated
No.
2.

Action

Remarks

Enter the current password.

Change the default password
0 of a factory new
SINAMICS G120.
Note:
When resetting the safety
parameters to factory
settings, the assigned
password remains.

Select the safety functionality.

1. Make sure that the safety
commissioning is
activated.
2. Navigate to the selection
of the safety functionality.
3. Select the Basic
functions.
4. Click on the Control
type/safety functions
button.

2
4

Select control type and safety

function.
1. Select the control type
via terminals (default
setting).
2. Click on the STO safety
function (the only one
available).

Output STO active

On demand you can
interconnect the STO active
output.
However, this is not
necessary in this application.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.2 Safe Torque Off (STO) with Safety Integrated
No.
6.

Action

Remarks

Test stop
On demand you can...
1. change the time for the
test stops.
2. interconnect the Test of
the shutdown paths
required output.
However, this is not
necessary in this application.

F-DI configuration
If necessary, you can change
the constants for discrepancy
time and input filter for the
fail-safe input.
However, this is not
necessary in this application.

Exit the safety commissioning

mode by pressing the
button again.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.2 Safe Torque Off (STO) with Safety Integrated
No.

Action
Save the changed safety
parameters in ROM.

10.

Terminate the online

connection by pressing the
button.

11.

POWER ON the SINAMICS G120.

(Keep voltage off until all LEDs are dark.)

Remarks

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.3 Comments on programming the SIMATIC S7-1200

6.3

Comments on programming the SIMATIC S7-1200

This chapter discusses particular points of programming.
The instructions and their formal parameters discussed below are described in the
online help of the TIA Portal and can be easily found in the information system via
the search function. The discussion only includes those parameters of the
instruction for which the online help only provides insufficient information regarding
the SINAMICS G120.

6.3.1

Configuring the DPRD_DAT/DPWR_DAT instruction

Table 6-2: DPRD_DAT/DPWR_DAT Parameterization of the instruction
Parameter
LADDR

Explanation
LADDR of type HW_SUBMODULE refers to an addressable component of
the IO device, hence the SINAMICS G120 PN. When, according to step 16
of Table 6-1, selecting the Telegram 352 frame in the Device view of the
SINAMICS drive, STEP 7 creates system constants which correspond to
logic IO addresses.

In the picture below, the decisive system constant has the value 277 (115h)
or the symbolic name Transfer_area_1[DI/DO] 9. If
DPRD_DAT/DPWR_DAT are used for a PROFINET connection, the
respective system constant must be created for DPRD_DAT as well as for
DPWR_DAT at LADDR. When calling DPRD_DAT/DPWR_DAT you can
specify the LADDR parameter as decimal or hexadecimal value or adopt it
from the drop-down menu.

(In the application, the system constant is transferred via the tags
RD_address and WR_address to the instructions DPRD_DAT and
DPWR_DAT. RD_address and WR_address are input parameters of the
calling block Process_Data, which in the Main [OB1] was supplied with
Transfer_area_1[DI].)
9

The symbolic name of the system constant depends on the selected frame type and the
project language. Using the Standard telegram 1 frame, for example, would give the system
constant the name Setpoint_Actual_value_1[DI/DO]. The value of the constant in the above
picture may deviate from that in the example project.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.3 Comments on programming the SIMATIC S7-1200
Parameter
RECORD

Explanation
RECORD of type VARIANT is a pointer with specified length. It points to a
data area in the PLC in which the data read from the SINAMICS drive is
stored or from which the data to be written to the SINAMICS drive is fetched.
The data area must have the same length as the I/O area addressed by
LADDR.

In the application example, RECORD is addressed symbolically 10. For

InData a field in the temporary data area of Process_Data was used,
consisting only of six words (Array [1 .. 6] Of Word), according to the length
of the Telegram 352 frame. Since InData is a temporary tag, an absolute
access is not possible.

For symbolic addressing, the length to be specified in RECORD is specified implicitly by the
structure of the actual parameter.

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

6 Configuration and Settings

6.3 Comments on programming the SIMATIC S7-1200

6.3.2

Configuration the RDREC/WRREC instruction

Table 6-3: RDREC/WRREC Configuration of the instruction

Parameter

Explanation

ID has the same function as the LADDR parameter for

DPRD_DAT/DPWR_DAT (see Table 6-2).
Even if you only wish to use the acyclic services in your communication
with the SINAMICS G120, a cyclic data exchange will be configured by
STEP 7. In this case, however, you can select the Standard Telegram 1
frame (default setting) with the smallest data length.

LEN
(for WRREC)

When unfolding the block by clicking on the small triangle, additionally,

the input parameter LEN appears for specifying the maximal length of
the data set to be transferred.

Since in this example the data set length is contained in the RECORD
parameter, LEN needs not be configured. Keep the default value 0.
MLEN
(for RDREC)

Maximum length of the data set information to be read in bytes.

Since in this example the data set length is contained in the RECORD
parameter as well, MLEN needs not be configured. Keep the default
value 0.

INDEX

Here, the data set to be transferred

must be specified. Enter the value
47 as the actual parameter for
data set 47.

RECORD

RECORD of type VARIANT is a

pointer with specified length. It
points to data records record in
the DBs from chapter 5.2.2. In the
application example, RECORD is
addressed symbolically (see
footnote 10 on page 60).

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

7 Links & Literature

Links & Literature

This list is not complete and only represents a selection of relevant information
Table 7-1: Literature
Topic

Title / link
SIMATIC S7-1200 System Manual 03/2014

/1/

http://support.automation.siemens.com/WW/view/en/91696622

Updating the System Manual, Edition 03/2014

http://support.automation.siemens.com/WW/view/en/89851659

WinCC Basic V13.0 System Manual

/2/

/3/

http://support.automation.siemens.com/WW/view/en/89336297

SIMATIC S7-1200
STEP 7 Basic

http://support.automation.siemens.com/WW/view/en/91379840

Programming guideline for S7-1200/1500

http://support.automation.siemens.com/WW/view/en/91018783

WinCC Basic V13.0 System Manual

Automating with SIMATIC S7-1200

Author: Hans Berger
Publicis Corporate Publishing
ISBN: 978-3-89578-384-5

/4/

SIMATIC
Basic Panels

/5/

SINAMICS
Startdrive

Operating instructions

http://support.automation.siemens.com/WW/view/en/31032678

Commissioning tool for SINAMICS drives as option package

for SIMATIC STEP 7 V13
http://support.automation.siemens.com/WW/view/en/68034568

Operating instructions (V4.7):

/6/

http://support.automation.siemens.com/WW/view/en/102316337

SINAMICS
G110M Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99684082

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/en/94020562

SINAMICS G120
with CU240B/E-2
Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99683523

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/en/94020554

SINAMICS G120
with CU250S-2
Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99683523

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/en/99710404

SINAMICS G120C
Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99683780

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

8 History

Topic

Title / link
Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/en/99711357

SINAMICS G120D
with CU240D-2
Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99684194

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/en/99721485

SINAMICS G120D
with CU250D-2
Manuals

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99684194

Function manual Safety Integrated (V4.7):

http://support.automation.siemens.com/WW/view/en/94003326

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

Operating instructions (V4.7):

SINAMICS G120P
Manuals

http://support.automation.siemens.com/WW/view/en/94020570

List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/en/99683691

Function manual Fieldbus systems (V4.7):

http://support.automation.siemens.com/WW/view/en/99685159

/7/

This entry

http://support.automation.siemens.com/WW/view/en/70155469

/8/

Siemens Industry
Online Support

http://support.automation.siemens.com

History

Table 8-1: History

Version

Date

Modifications

V1.0

07/2013

First version

V1.2

07/2014

Updated for TIA Portal V13

Step 17 in Table 6-1 added for selecting the diagnosis
Revision of FB10 and FB20

V1.3

11/2014

Updated for SINAMICS FW 4.7

SINAMICS G120 PN at S7-1200

Entry ID:70155469, V1.3, 11/2014

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