32003532-005
Dual Auxiliary Switch Package
INSTALLATION INSTRUCTIONS
APPLICATION
Switch Differential: Three angular degrees maximum.
The Dual Auxiliary Switch Package contains two
independent 360 degree rotary switch cams for use in
conjunction with Direct Coupled Actuators (DCA). See
Table 1. It provides an on/off signal at two adjustable
points in the actuator stroke. This signal can be routed to
a controller or used to control equipment external to the
actuator (for example, electric reheat coils and fan). As
the device mounts over the DCA hub and setscrews, it
can be added to an already-installed DCA.
Switching: Two single-pole, double-throw (spdt) micro
switches.
Ratings and Approvals:
Underwriters Laboratories Inc. Listed: File No. E4436.
UL94-5V Plenum rating.
NEMA2.
Cable: UL Style 1180 rated 300V, 200C, 18 gauge.
IMPORTANT
1. The 32003532-005 housing is made of a material designed to survive UL555(S) Smoke and
Fire Damper/Actuator testing.
2. Switches are not designed to function at the
extreme temperatures of the UL555(S) test for
extended periods.
Table 1. Switch and Actuator Compatibility.
Compatible Direct Coupled Actuator Models
ML4105 ML4202
ML8105
MS4209
ML4115
ML4302
ML8115
MS4309
ML4125 ML4702
ML8125
MS4709
ML4135 ML4802
ML8135
MS4809
ML8202
MS8209
ML8302
MS8309
Package Contents (see Fig. 1):
Self-tapping mounting screws (2).
Switch assembly.
1m, 6-conductor cable.
3/8 in. flexible conduit connector.
Mounting bracket.
Dimensions: See Fig. 2.
M22537
Fig. 1. Auxiliary switch.
Table 2. Electrical Switch Ratings.
Conduit (not included): 3/8 in. flexible.
Electrical Switch Ratings: See Table 2.
Operating Temperature: -40 to 130F (-40 to 54C).
Voltage
Resistive
(maximum)
Load
32003532-005
24 Vac
Class 2
240 Vac
8A
Inductive
Load
2A
62-0212-01
32003532-005 DUAL AUXILIARY SWITCH PACKAGE
COM
NO
NC
CCW
4
(102)
M2160
Fig. 3. Switching configuration (top view)
for counterclockwise
rotation.
3-5/8 (92)
Conversely, with the switch cam as shown in Fig. 4, the
normally closed contact opens during clockwise
rotation and the normally open switch closes.
3
(76)
COM
NO
NC
M17518
CW
Fig. 2. Dimensions in in. (mm).
INSTALLATION
M2161
When Installing this Product...
1.
2.
3.
4.
Read instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
Check ratings and descriptions given in
Specifications to make sure product is suitable for
your application.
Installer must be a trained, experienced service
technician.
After installation is complete, check out product
operation as provided in these instructions.
CAUTION
Electrical Shock or Equipment Damage
Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation and
always keep device assembled.
Fig. 4. Switching configuration (top view)
for clockwise
rotation.
NOTE: Switches can be set prior to installation on the
actuator if angular switch positions are known.
2. Align the switch hub with the set screws on the
actuator. See Fig. 5.
3. If the conduit location is not appropriate for your
application, adjust the bracket as follows:
a. Remove and set aside the four bracket screws.
b. Rotate the bracket 90, 180, or 270 degrees.
c. Replace the bracket screws.
4. Mount the switch on the actuator and tighten the
two screws.
5. Determine switch position settings based on the
angular indications molded into the housing.
NOTES:
CAUTION
Actuator Damage Hazard.
Turning motor output hub by hand or wrench
can damage internal gears.
Forcibly turning the motor shaft damages the gear
train.
1.
Determine desired switching action (if switch is to
energize during clockwise
or counterclockwise
rotation).
NOTE: With switch cam as shown in Fig. 3, the
normally closed contact opens during counterclockwise
rotation and the normally open
switch closes.
62-021201
Interior angular indications appear in
15 degree increments (see Fig. 6).
Exterior angular indications appear in
10 degree increments (see Fig. 6).
Four 10 degree indications are not on the
cover (see Fig. 6).
6. Move each cam inside switch assembly to the
appropriate position. Remember the direction
of travel of the cam for switching purposes (see Fig.
3 and 4). Monitor the switch closure with an ohmmeter for a continuity check. See Table 3.
IMPORTANT
Make certain that the switch activates at the
desired degree of stroke.
32003532-005 DUAL AUXILIARY SWITCH PACKAGE
10
15
M17517
Fig. 6. Auxiliary switch angular indications.
M17520
Wiring
Fig. 5. ML4125 DCA with Auxiliary Switch.
CAUTION
Table 3. Proper continuity measurements.
Switch
Electrical Shock or Equipment Damage
Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation and
always keep device assembled.
Normally Open Normally Closed
Activated
Zero ohms
Infinite ohms
Not Activated
Infinite ohms
Zero ohms
NOTE: See Table 4 for wiring information.
Table 4. Auxiliary Switch Wiring Connections.
Connection
Common
Upper Switch
Black/Red
Lower Switch
White/Red
Normally Closed
Black/Yellow
White/Yellow
Normally Open
Black/Blue
White/Blue
62-021201
32003532-005 DUAL AUXILIARY SWITCH PACKAGE
Automation and Control Solutions
Honeywell International Inc.
Honeywell Limited-Honeywell Limite
1985 Douglas Drive North
35 Dynamic Drive
Golden Valley, MN 55422
Toronto, Ontario M1V 4Z9
customer.honeywell.com
U.S. Registered Trademark
2008 Honeywell International Inc.
62-021201 M.S. Rev. 06-08
