Renderoc
Galvashield XP*
Embedded zinc anode which acts to prevent
corrosion of reinforcing steel in concrete
Uses
Renderoc Galvashield XP is used to galvanically protect steel
reinforcement in chloride contaminated concrete, and thereby
avoid future problems associated with the formation of
incipient anodes.
Unit sketch
Advantages
n Patented system
n Self regulating, intelligent action
n Protects against residual chlorides
n Prevents corrosion
n Extends lifetime of repair
n Eliminates secondary repairs
n Measurable performance
n Extends maintenance cycle
The galvanic anode shall be Renderoc Galvashield XP, an
amphoteric zinc block embedded within a specially formulated
cementitious mortar having a pore solution pH which is
sufficiently high for corrosion of the anode to occur and for
passive film formation on the anode to be avoided as described
in patent no PCT/GB94/01224.
n Provides highly cost effective repair
Instructions for use
n Quick and easy installation
Preparation
n Proven technology
The concrete should be broken out from around and behind
the steel reinforcement in accordance with established
concrete repair practice.
n University supported test programme
Description
An amphoteric zinc block embedded within a specially
formulated cementitious mortar, incorporating cast-in wire ties
for fixing. Renderoc Galvashield XP is fixed to reinforcing
steel by means of the wire ties which allow attachment in
horizontal, vertical and overhead locations whilst ensuring
electrochemical continuity.
Design Criteria
Renderoc Galvashield XP has been specifically engineered to
prevent the onset of reinforcement corrosion in chloride
contaminated concrete. Each unit will provide galvanic
protection within its sphere of influence, subject to continuity
of steel reinforcement.
Renderoc Galvashield XP
Specification
photo
All exposed steel reinforcement should be cleaned to a bright
condition paying particular attention to the back of exposed
steel bars. Abrasive blasting is recommended for this process.
Application
Renderoc Galvashield XP should be attached immediately
following preparation and cleaning of the steel reinforcement.
Location of Renderoc Galvashield XP should be as close as
practical to the edge or back of the broken out repair zone,
create a rebate if necessary. Typically the unit will be positioned
so as to face the edge or back of the repair.
Renderoc Galvashield XP units should be positioned at
maximum 750 mm centres around or along the repair
boundary, although the exact configuration will be dependent
on steel configuration and repair geometry.
Renderoc Galvashield XP should be positioned to ensure all
round contact with the reinstatement material and attached to
the reinforcement using the wire ties. Tighten the wire ties
using the Galvashield Fixing Tool so that no free movement is
possible, thus ensuring electrical continuity. To test electrical
continuity between wire ties and reinforcement bar a continuity
meter should be used.
Reinforcing steel priming
Estimating
Where specified, the steel reinforcement should be primed
using a continuous coating of Nitoprime Zincrich immediately
following attachment of Renderoc Galvashield XP.
Supply
Repair materials
Renderoc Galvashield XP should be used in conjunction with
Fosrocs extensive range of compatible repair mortars and
acrylic bonding/curing agents.
Overpainting of the bonding agent or reinforcement primer
onto the surface of the Renderoc Galvashield XP unit must be
avoided.
In addition to standard substrate preparation, Renderoc
Galvashield XP should be thoroughly pre-soaked prior to
application of the repair mortar.
Cover to Renderoc Galvashield XP should equate to the
minimum depth of application of the repair material used.
Renderoc Galvashield XP unit
:
Renderoc Galvashield fixing tool :
20 units/box
Single piece
Coverage
Renderoc Galvashield XP
500-750 mm spacing
depending on steel
density and repair
geometry
Storage
Store in dry conditions in the original unopened packs.
Shelf life
Renderoc Galvashield will have a shelf life of 12 months if
stored in original packing, in dry, warehouse conditions
Precautions
Limitations
For application in submerged conditions or in areas subject to
high levels of chemical contamination/attack, consult the local
Fosroc office
Technical support
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
on-site technical assistance, an AutoCAD facility and
dedicated specification assistance in locations all over the
world.
Health and safety
Renderoc Galvashield XP should be handled using gloves,
and other personal protective equipment, as per standard
procedures for handling cementitious materials.
Additional Information
Renderoc Galvashield XP is part of a range of Renderoc repair
materials. In addition, Fosroc manufactures a range of
complementary products which includes waterproofing
membranes, joint sealants, grouting, anchoring and specialised
flooring materials. Additionally, a wide range of products
specifically designed for the repair and refurbishment of
damaged reinforced concrete is available. This includes handplaced and spray grade repair mortars, fluid micro-concretes,
chemical resistant epoxy mortars and a comprehensive
package of protective coatings.
* Denotes the trademark of Fosroc International Limited
REGIONAL SALES OFFICES IN :
Al Gurg Fosroc LLC
P. O. Box 657
Dubai
United Arab Emirates
TEL : (04) 285 8606
FAX : (04) 285 9649
See separate data sheet
DUBAI
ABU DHABI
BAHRAIN
KUWAIT
OMAN
QATAR
Al Gurg Fosroc
Al Gurg Fosroc
YBA Kanoo
Boodai
GETCO
Tadmur
TEL : 285 8787
TEL : 673 1779
TEL : 738200
TEL : 481 7618
TEL : 771 5080
TEL : 441 3628
FAX : 285 2023
FAX : 673 1449
FAX : 732828
FAX : 483 2124
FAX : 771 7554
FAX : 444 0812
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of which
may be obtained on request. Whilst Fosroc endeavours to ensure that the technical information on this data sheet is correct at the time of printing, it is the
customers responsibility to satisfy himself, by checking with the company that this information is still current at the time of use, that the product is suitable for
the intended application, and that the actual conditions of use are in accordance with those recommended. Because Fosroc has no control over the conditions of
use of its products, all recommendations or suggestions regarding the use of these products are made without guarantee.
www.fosrocgulf.com
UAE/0290/99/C
