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Heat Exchanger Design Summary

This document summarizes the design of a shell and tube heat exchanger. It includes project details and proposed design specifications. The design calls for a shell and tube heat exchanger with one shell and tube pass each to transfer heat from petroleum oil on the shell side to kerosene on the tube side. Key design parameters listed include materials of construction, dimensions, flow rates, and thermal properties.

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KvvPrasad
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232 views3 pages

Heat Exchanger Design Summary

This document summarizes the design of a shell and tube heat exchanger. It includes project details and proposed design specifications. The design calls for a shell and tube heat exchanger with one shell and tube pass each to transfer heat from petroleum oil on the shell side to kerosene on the tube side. Key design parameters listed include materials of construction, dimensions, flow rates, and thermal properties.

Uploaded by

KvvPrasad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as RTF, PDF, TXT or read online on Scribd
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SHELL & TUBE HEAT EXCHANGER DESIGN - DEMO VERSION V3.

0
============================================================
======
SUMMARY OF RESULTS
============================================================
======
PROJECT DETAILS
============================================================
======
Company
Project Name
Engineer
Project Number
Date
Item Tag
Description
Revision
Remarks
============================================================
======
SUMMARY OF PROPOSED DESIGN
============================================================
======
SHELL SIDE DATA
============================================================
======
Fluid Name
Petroleum Oil
State
Liquid
Temperature From
300 'C
To
'C
Average Temperature
105.000 'C
Flow rate
204254 kg/h
Physical Properties
Specific Heat Capacity 2470 J/kg'K
Thermal Conductivity
0.132 W/m'K
Viscosity
0.0004 kg/m s
Prandtl Number
7.485
Fouling Factor
0.0002 m2'K/W
============================================================
======
TUBE SIDE DATA
============================================================
======
Fluid Name
Kerosene
State
Liquid
Temperature From
155 'C
To
225 'C
Average Temperature
190.000 'C
Tube Wall Temperature - 'C
Flow rate
58900 kg/h
Physical Properties
Specific Heat Capacity 2050 J/kg'K
Thermal Conductivity
0.134 W/m'K
Viscosity
0.0032 kg/m s
Prandtl Number
48.955
Fouling Factor
0.0004 m2'K/W
============================================================
======
EXCHANGER DATA
============================================================
======
Exchanger Type
Outside Packed Head
Number of Shell passes 1
Number of Tube passes 1
Tube External Diameter 38.1 mm

Tube Internal Diameter


mm
Tube Hole Diameter
38.894 mm
BWG
13
Tube Length
4m
Tube Thickness
4 mm
Tube Pitch
125 mm
Tube Arrangement
Square
Shell Internal Diameter 4500 mm
Shell Thickness
318.328 mm
Shell External Diameter 318.328 mm
Number of Tubes
- Tubes
Number of Tubes per Pass
- Tubes
Tube Cross Sectional Area
- m2
Area per pass
- m2
Area for Cross Flow
- m2
============================================================
======
BAFFLES
============================================================
======
Baffle Cut
25
Baffle Type
Segmental
Number of Baffles
Baffle Spacing
- mm
Baffle Diameter
0 mm
Minimum Thickness
0.000 mm
============================================================
======
TIE RODS
============================================================
======
Number of Tie Rods
0
Tie Rod Diameter
0 mm
============================================================
======
THERMAL CALCULATIONS
============================================================
======
LMTD
- 'C
True Temperature Difference
0 'C
Heat Transfer Area
- m2
Duty
- kW
Tube side Volumetric flow
- m3/s
Shell side Volumetric flow
- m3/s
Tube side Velocity
- m/s
Shell side Velocity
- m/s
Tube side Heat Transfer Coefficient:
- W/m2'K
Shell side Heat Transfer Coefficient
- W/m2'K
============================================================
======
Material of Construction
Carbon Steel
Design Overall Coefficient
- W/m2'K
Assumed Overall Coefficient
1150 W/m2'K
Clean Overall Coefficient
- W/m2'K
Effectiveness
Number of Transfer Units
Thermal Capacity Ratio
Scale Resistance
0
Over Design
Over Surface
Tube side pressure drop
- Pa
Tube side pressure drop (Maximum)
- Pa
Shell side pressure drop
- Pa
Shell side pressure drop (Maximum)
- Pa
============================================================

======
MECHANICAL
============================================================
======
Shell side
Material of Construction
Alloy
Permissible Stress
85 N/mm2
Corrosion allowance
3 mm
Working pressure
10 N/mm2
Design pressure
11 N/mm2
Working Temperature
215 'C
Design Temperature
220 'C
============================================================
======
Head
Head Thickness
67.394 mm
Crown Radius
500 mm
Knuckle Radius
30 mm
Nozzles Diameter (Inlet/Outlet) 100 mm
Nozzles Thickness
10 mm
============================================================
======
Tube side
Material of Construction
Carbon Steel
Permissible Stress
85 N/mm2
Corrosion allowance
3 mm
Working pressure
10 N/mm2
Design pressure
11 N/mm2
Working Temperature
68 'C
Design Temperature
73 'C
Mean Diameter of Gasket
100 mm
Channel & Channel Cover
Channel Thickness
3.235 mm
Material of Construction
Carbon Steel
Corrosion allowance
3 mm
Permissible Stress
85 N/mm2
Nozzles Diameter (Inlet/Outlet) 100 mm
Nozzles Thickness
10 mm
Tube Sheet Thickness
17.987 mm

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