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S CAD A S YS TE M
1.0 SCOPE:
The scope of work covers design, supply, testing, installation and commissioning of
SCADA System for remote monitoring of EHV switchyards adjoining the switchyard of EHV
Consumer from Maharashtra State Electricity Transmission Company Limited (MSETCL)'s
nearby manned substation. The communication link will be either PLCC or Fibre Optic (FO) cable
depending upon site conditions/length of line. Substation layout indicates the details of the
switchyard(s) to be monitored and the details of the substation, where the work station of
SCADA is to be installed for remote monitoring. The system shall include Substation
Communication Gateway cum RTU (SCGRTU) to interface with Numerical Relays and
Multifunction Meter and on board Digital I/Os in unmanned switchyard and provide the
information to remote work - station. Supply of UPS for the SCADA at the manned substation is
also in the scope. The SC/ RTU shall have provision for additional Alarm/ status monitoring &
control, which are not available through numeric relays, e.g. CB/ isolator status. The scope shall also
include supply and laying of any cables required for the functional requirements of the SCADA
system as also supply and commissioning of Gateway and PLCC modem as applicable for data
transfer to MSETCLs remote (Manned) Station, from where the data is to be transferred to
the Load Dispatch Centre.
2.0

General Requirements:

2.1 The HMI cum workstation of SCADA will be placed in the manned remote Substation control
room of MSETCL. The SCADA system shall acquire and monitor the parameters of
unmanned substation and also enable control through the SCGRTU units. SCGRTU shall have
in-built Serial (RS232) and Ethernet interface (10/100Mbps), to be made available for communication to
Remote MSETCL station over PLCC (Serial RS232) and FO Network (over Ethernet). SCGRTU
shall also be able to communicate over Ethernet to an optional Local HMI.
2.2
The SCADA system envisaged shall also communicate data on real time basis to the
existing SCADA System at MSETCL's Load Dispatch Center(LDC), Kalwa / Ambazari (whichever
is nearby) using PLCC links. Matching of protocol of the proposed system at (manned
substation) with existing SCADA at LDC. Ne cessary gateway / pr otocol con vert er / har dwar e
requ ire m en t sha l l al so b e i nc l ude d i n the scop e.
2.3
A single SCGRTU unit for entire sub-station or baywise IED for monitoring &
controlling each bay in the substation should be provided. If single SCGRTU is used, the same
shall have redundancy in the power supply circuit. The SCGRTU/bay controller IEDs shall be mounted
in a panel (cubicle) of size 2312 x 800 x 800 mm unless otherwise specifically approved by the
purchaser. All the SCGRTU/ / bay IEDs shall be interlinked with each other through fiber
optic ring network. Minimum speed of the fiber optic network should be 2.5 MBPS. The
SCGRTU shall communicate with the numerical relays / meters provided in the local substation.
2.4
Time synchronization of SCGRTU shall be possible. A GPS receiver for time
synchronization, with an accuracy of 1milli second, shall also be included in the scope.
2.5
Parallel redundant online UPS shall be provided (including necessary distribution
panel) for the SCADA. UPS batteries shall provide backup for 2 hours (minimum).
2.6
The system should be scalable and it should he possible to expand the
capacity by at least 50% than the supplied capacity.
3.0

Requirements of SCADA Master:

3..1
The SCADA Master shall be a server grade PC, based on Windows
operating system.
3.2

The SCADA system shall be designed to comply with international

Industry Standards for software, networking and open protocols.

3.3

The SCADA Software offered must have been in use in electrical

substation application for

at

least

two

years as on the date of

tender submission. Necessary supporting documents

shall

he

I/O

submitted alongwith the offer.

3.4

The

PC

hardware

shall

be

of

server

grade,

capable

of

continuous operation at site.

3.5

The SCADA Master shall collect, process, and store real- time data
from the SCGRTU/ bay IED units.

3.6

One dot matrix and one LaserJet printer shall be provided on

SCADA LAN network

for

printing of

trends etc. The work station shall

the

alarms, events, displays,

be provided with high resolution

20" TFT color monitor.

3.7
3.7.1.

The

SCADA software shall

Graphical representation

of

support the
substation

following features:

mimic

diagrams, system

parameters and equipment status (dynamic).

3.7.2.

Login password for users.

3.7.3.

User

profiles - Different levels of

privileges for

operators and

engineers.
3.7.4.
User-friendly configuration interface that does not require
special software skills.
3.7.5.

Alarm Lists with minimum 6 priority levels.

3.7.6.

Event lists, duly time stamped.

3.7.7.

Writing of procedures and notes for operator. It shall be possible to

present these instructions automatically to

the operator when an

alarm or event is processed.

3.7.8.
3.7.9.

Real-time and Historical Trending of data.

Report Generation (Such as Log sheets 15 minutes, hourly, hourly,
daily

and

monthly, Minimum-Maximum report, Interruption report,

Energy audit, Occurrence report, etc.).

3.7.10.

All operator actions should be recorded automatically for analysis

later on.

3.7.11.

The system shall sound audible alarm with distinction between trip
and non-trip alarms/ events.

3.8

The

proposed new SCADA master should be able to integrate the

data from the

new SCGRTU (at client end) as well as the data

from the existing RTU (if available in the MSETCL manned end)
and send all the information on single PLCC link to remote LDC
station at Kalwa or Ambazari over IEC 870-5-101/104 protocol.

4.0

Re q uire m e nts of R T U/ St atio n - c o ntroll e r /G ate way : Each

SCGRTU shall perform the following functions -

4.1

The hardware should be provided with following features:

4.1.1

Robust power supplies capable of withstanding surges &

operate at +/- 20% of rated voltages.

4.1.2.

FLASH memory for storing software and

configuration.

It should be

possible to update/upgrade the software by simply reprogramming the

FLASH memory.
4.1.3.

Real Time Clock with very high accuracy of minimum 100

ppm or better.
4.1.4.
4.1.5.

SMD (Surface Mounted Device) technology for manufacturing.

Very high M.T.B.F. (Mean Time Between Failures).

4.1.6.

Compliance to

the

internationally accepted IEC

isolation, impulse, fast

standards for

transient, HF disturbance, electromagnetic

disturbance, electrostatic discharge and other relevant type tests as

applicable to unprotected equipment in EHV substation environments.
Type

Testing must

have

been

carried

out

by

approved

independent accredited test houses and applicable certificates should

be provided alongwith the offer.
4.2.

Facility to monitor alarms and status inputs of

the bay through

various auxiliary contacts. Both single contact (N/O or

N/C) and

double contact (N/O & N/C) inputs should be possible. It should

be possible to invert status of the input through software.
4.3

Number of inputs/outputs to be

monitored from

each

bay is

tentatively as per I/O.

4.4

Digital Outputs (including 1 trip

+ 1 close signal), for trip

and

close functions (i.e. the commands from SCADA) should be

routed through suitable (separate) auxiliary relays.
4.5

All the alarm & status inputs shall be monitored with a resolution of
1 mSec. Time stamping of each input shall be provided.
filtering'

of

digital

inputs

shall

`Chatter-

be provided to suppress unwanted

alarms.
4.6

Shall support time synchronization from SCADA through protocol or

directly from the GPS clock.
4.7
breaker

Shall have

provision for

(Trip/Close)

when

extending control command to

initiated

from

SCADA. Select-

before-Execute feature shall be provided for control function.

External control output relays shall be provided for operation of the
breakers. The relay contact shall be rated for 220V dc @10 A. IED shall
have facility

for 8 control functions per

bay,

which includes reset

command for annunciation, electrical latch relays, alarm schemes, etc

including the breaker close/trip functions.
4.8

The

SCGRTU

multifunction meters

shall

extract

provided on

the

each

data

from

the

control panel and shall

transfer the same (modbus protocol) to the SCADA system.

4.9

Low-density plug-in type I/O modules shall be provided for digital

inputs, control outputs

and CTPT

inputs.

The I/O modules shall

be

identical for each type of input. Screw type terminations shall be provided
for all I/Os. Necessary protection to

avoid

inadvertent

disconnection

of

CT input

shall

be provided. Details of such scheme shall he furnished

in the offer. CT/PT secondary

shall not be directly terminated

on the

SCGRTU terminal but the same shall be routed through the terminal
blocks (disconnecting type) in the panel.

4.10

The

IED (SCGRTU) shall support physical Interface such

RS232/485,

Ethernet

Interface

as

for Communicating with

Numerical IEDs.
4.11

The

provide two

SCGRTU shall

communication

to

SCADA

multifunction meters etc.

Both RS232 and

as

numbers of

as

well

per

as

serial ports for

numerical relays,

each sub-station requirements.

RS485 interfaces

shall be provided for every

serial port.
4.12

The serial ports (both RS232

& RS485) shall be isolated

and support asynchronous interface capable of operating between

200 Baud and 38.4K Baud. LED indications for transmit/receive of
each channel shall be provided.
4. 13

A separate diagnostic/configuration port (RS232) shall be provided in

each SCGRTU.

4.14

A user-friendly software configuration tool

configuration to

the IEDs/

RTU

to create & download

shall be supplied. The tool will be

installable in a Notebook PC.

4.15

The SCGRTU shall be provided with control logic functions for

breaker control interlocking. A software tool to create & download
all

the

required interlock logics to

the

SCGRTU shall also be

supplied. The tool shall be installable in a Notebook PC.

4.16

The IED shall support communication through different media such

as Ethernet, Radio, VSAT, Dial-up (Telephone line) and PLCC.

4.17

The

SCGRTU

shall

support

Ethernet

port

for

communication over Transmission Control Protocol / Internet

Protocol (TCP/IP) network Protocol.
4.18

The Serial and Ethernet ports shall be provided in the form of plug-in
type modules for ease of maintenance.

4.19

The

SCGRTU shall

be

provided with

an

interface for integration

with 3rd party software tools such as harmonic analysis, disturbance

data analysis etc.
4.20

A Notebook PC

with min. two serial ports shall be supplied for

diagnostics and maintenance of the SCGRTU.

5.0

For

transfer of

substation, the

data from local substation to

communication medium will

remote manned

be PLCC link or fiber

optic / ADSS cable. Suitable hardware / Interface/ Gateway required for

this purpose shall be included in
Wherever the medium is

the

scope

wherever

required.

PLCC,

VFT

modem

may

be

required for

interfacing with the

PLCC

equipment, the supply, installation & commissioning of which will be

in the scope of bidder wherever applicable. For this purpose, un it
r at e

of

VFT mod e m ( N S K- 5 of A B B )

sh all

be q u ot e d b y t h e

bidd er .
6.0

Requirements of UPS:
UPS shall be provided with following specifications:
Item

Specifications / Requirements

Capacity

Suitable capacity to meet the system

requirement, but not less than 1kVA

Technology

Microcontroller Based
Switching

Type

Parallel redundant, True Online

Conversion

Input
Voltage

170 V AC to 260 V AC or better, on full load

Input
Frequency

50 Hz +/-5%

Input Power
Factor

0.65 to 1

Output
Voltage

230 Volts +/- 2%

Output
Frequency

50 Hz Sync to mains supply

Total
Harmonic

Less
than
5.0%
and
sinusoidal
waveform, on linear load Distortion

Load Power
Factor

0.6 to1

Efficiency

High

Frequency

Double

50 Hz +/- 0.15% when on battery

> 85%

Communicat
ion Port

RS 232 for UPS Monitoring Software Remote

Monitoring UP S Monitoring Software through serial
port

Back-up
Time

2 hours

Battery Type

Sealed Maintenance Free

Alarm
/
Indications

Minimum
provided.

following

alarms

shall

he

UPS on Mains
Battery on Load
Battery Low
Mains Failure, over load
Any other

Protections

7.0

Circuit breaker at I/P, Fuse for Battery, Fuse

for I/P, Electronic short circuit protection, Electronic
overload protection

Requirements of PC Hardware:
PCs shall be provided with following specifications:
Description

Specifications /
Requirements

Make

Manufactured by ISO
9001 or 9002 certified
manufacturing unit.
HP/IBM/DELL

Model

Server Grade
(Workstation PC)

CPU

Dual core 3.0 GHz

Memory

2 GB Memory expandable up
to 4 GB

Monitor

20" High resolution TFT color

Monitor with graphical
controller

Hard Disk

Minimum 250 GB SATA

CD ROM

DVD 32-bit PCI, 10/100

Mbps Intel Ethernet
(Integrated on
motherboard)

Ethernet Interface

32-bit PCI, 10/100 Mbps Intel

Ethernet
(Integrated
on
motherboard) Ports

4 USB ports or more

2 serial (9 pin), one parallel,
one keyboard and one mouse
port
Multimedia

1 X Sound card, 2
External Speakers

Key Board

107 Keys standard

keyboard

Mouse

PS2 type Microsoft or

equivalent Mouse with
scroll wheel

Operating System

Windows XP Professional
/ Vista Business/ 2003
Server, Antivirus software
2 years subscription, MS
Office

Accessories

a) Good quality Mouse

Pad and Dust Covers
b) Set of good quality
furniture for the
workstation

7.0

Requirements of Note book PC:

IBM/COMPAQ/HP make

Intel Pentium Dual Core processor

Min. 1.6 GHz

Min. 1MB cache, 2 GB RAM, 120 GB HDD

DVD-CDRW, 15" colour TFT screen. Li-ion battery

2 X serial ports (USB - RS232 Converters), Ethernet port

Pre-loaded Operating system (XP-Pro) and antivirus

Internal Modem