SMARTEC Technologies.
GENSTAR AUTOSTART
DESCRIPTION
The GENSTAR is an auto start
generator controller that can
control one generator. It includes
a large LCD display, 5 control
push buttons, 10 indicator LEDs.
It displays all information needed
to analyze the system. It monitors
internal protections and external
fault inputs. It can display all
current and voltage
measurements for the main
power.
GENERAL FEATURES & technical specifications
3 phases Galvanize isolated (3750V)
AC measurement sampling rate = 200KHz
Complete instrumentation display for the generator
Automatic or manual start possibility
Communication interface RS-232
Plug-in terminal
Complete documents for the installation & setup
Temperature and oil pressure sender selected
Large LCD display with backlight, functional at -30C
Operating temperature from -20C to 70C
5 programmable digital [contact] inputs
5 analog inputs for pressure, temperature, coolant,
Dynamo and fuel level monitoring
5 programmable outputs
Predefined sender models or manual configuration allowed
Information on status, alarms and events
Fast setup on site by the controller keypad or by using a
Windows software
Powerful software available for programming,
Controlling and monitoring.
Transistor short circuit protected outputs.
Three phase current control range: 0 5A
(CT input)
Selectable protections alarm/shutdown
RMS voltage and frequency measurement
Individual Phase Information
Generator voltage:75-300 V-AC (Ph-N)
Generator frequency:10-100Hz
DC supply range:6.0 to 33.0 V-DC.
Standby current : ~ 80mA
Charge excitation current: 54mA @ 12V-DC
Analog input range: 0-5000 ohms
Storage temp.: -30C (-22F) to 80C (176F)
Maximum humidity: 95% non-condensing
Dimensions: 5634 x 7400 (LW mils)
Panel cut-out dimensions: 6004 x 8169 (LW mils)
Starter dropouts: 0V for 100ms
200 errors log
Battery voltage True RMS measuring alarm and shutdown.
Engine hour counter.
Oil hour counter flashing when oil hours expired.
Over Current alarm.
Over / Under Voltage alarm and shut down
Over/ Under frequency alarm and shutdown.
Oil Reset Password.
Custom Features available.
Selectable Engine Heater output and timer
Dedicated General alarm output
Main Password protection.
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
1
Rev 115
DIGITAL INPUTS
The unit has 5 configurable digital inputs
(11) Remote start enable
(12) Oil switch
(10) Fault1
(9) Temp switch
(13) Fault2
ANALOG INPUTS
5 analog inputs are provided for the following functions:
(6) Engine/water temperature
(7) Oil pressure
(15) Fuel level
(14) Coolant
(8) Dynamo
OUTPUTS
The unit provides 5 programmable short-circuit protected
Outputs for controlling the generator set and alarm information:
(3) Starter
(7) Valve
(4) Load contractor
(5) General alarm
(6) Spare: pump fuel, alarm2, engine-heater and excitation valve
REMOTE PROGRAMMING AND CONTROL
The unit can be connected to a PC using RS-232 serial
Ports.
INDICATOR LEDs
: Run
: Over volt / under volt
: Fault 1, 2
: Water
: Battery/ dynamo
: Oil
: Temperature
: Frequency
INSTRUMENTATION
Ac metering:
Voltage 3-phase (L-L & L-N)
Current per phase
Frequency
DC metering:
Battery volts
Engine hours run
Oil hour meter
Engine temperature (in C)
Oil pressure (PSI)
PROTECTION & SHUT DOWN
Battery voltage (alarm & shut down)
Under / over volts (alarm & shut down)
Under / over frequency (alarm & shut
down)
Over / under current (alarm & shut
down)
Overload (alarm & shut down)
Low/high oil pressure (alarm & shut
down)
high engine temperature (alarm & shut
down)
AUX Fault1(alarm and shut down)
Low fuel level (alarm and shutdown)
Coolant level (alarm and shutdown)
Aux Fault2 (alarm & shut down)
DISPLAYING INSTRUMENTATION
All 4 pages display:
The oil pressure in PSI
The engine temperature in C
The DC voltage
The oil hours
The engine hour
In addition:
1. Page 1 displays the 3-phase voltages
in V: L1-N, L2-N and L3-N
2. Page 2 displays the 3 phase currents
in A: L1-N, L2-N and L3-N.
3. Page 3 displays the phase 1 voltage
L1-N (V), the phase 2 current L2 N
(A) & the frequency (Hz).
4. Page 4 displays the composed 3phase voltages: L1- L2- L2-L3 and L3L1 (V).
If oil sender or oil switch is not used then it must be connected to 0 V.
If coolant is not used then it must be connected to 0 V or disable by P25. To go to the next page, click on the Menu
key
To reset oil hour counter, you must press Enter & Menu buttons at the
Same time then release, or you can reset by setting P01=P34
.
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
2
Rev 115
LOAD
FUSE
PHASE
FUSE
FROM GENERATOR
SINGLE PHASE CONNECTION
N
P1
S1
1A
L2
L1
Battery negative
do not connected to earth
Part #
Gen-1092-A
(19) (20) (21) (22)
(23) (24) (25) (26)
L3
P2
CT S2
L2
L1
GENERATOR VOLTS
L3
COM
GENERATOR AMPS
RS-232
1
BAT +
8-->32V DC
BAT 0V
(5)
STARTER
LOAD CONTACTOR
GEN ALARM
(6)
(4) (3) (2) (1)
DYNAMO EXCITATION
(12) (11) (10) (9) (8) (7)
SPARE
SOLENOID VALVE
DYNAMO
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
DB9
connector
FUSE
emergency button
- - -
AN
AN
OIL SENDER
AN
TEMP SENDER
AN
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
TEMP
FUEL LEVEL
OIL
COM
8-->32V DC1
BATTERY
P2
P1
L3
S1
L2
CT3 S2
LOAD
CT2
L1
FUSE
FUSE
FUSE
FUSE
CT1
1A
Battery negative
do not connected to earth
Part #
Gen-1092-A
(19) (20) (21) (22)
L2
L1
L3
(23) (24) (25) (26)
L3
L2
L1
GENERATOR VOLTS
COM
GENERATOR AMPS
RS-232
5
BAT +
8-->32V DC
BAT 0V
(4) (3) (2) (1)
FUSE
emergency button
- - -
(5)
STARTER
(6)
LOAD CONTACTOR
GEN ALARM
(12) (11) (10) (9) (8) (7)
SPARE
SOLENOID VALVE
DYNAMO
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
DB9
connector
DYNAMO EXCITATION
AN
AN
(18) (17) (16)(15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
FUEL LEVEL
TEMP
OIL
COM
OIL SENDER
AN
TEMP SENDER
AN
FROM GENERATOR
THREE PHASE CONNECTION
N
8-->32V DC
BATTERY
For best performance you must use current transformer with 2VA or higher
FreeHold NJ USA email: [email protected]
120 Hampton Way Boerne, Texas email: [email protected]
55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
3
Rev 115
N
LOAD
FUSE
PHASE
FUSE
FROM GENERATOR
EXCITATION VALVE
SINGLE PHASE CONNECTION
P1
S1
1A
L2
L1
Battery negative
do not connected to earth
Part #
Gen-1092-A
(19) (20) (21) (22)
(23) (24) (25) (26)
L3
P2
CT4 S2
L2
L1
L3
COM
GENERATOR AMPS
GENERATOR VOLTS
RS-232
5
DYNAMO EXCITATION
BAT +
8-->32V DC
BAT -
(5)
0V
(6)
STARTER
LOAD CONTACTOR
GEN ALARM
(12) (11) (10) (9) (8) (7)
SPARE
SOLENOID VALVE
DYNAMO
(4) (3) (2) (1)
emergency button1
Valve
FUSE
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
DB9
connector
Excitation
Valve
8-->32V DC2
- - -
AN
AN
OIL SENDER
AN
TEMP SENDER
AN
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
TEMP
FUEL LEVEL
OIL
COM
BATTERY
P2
P1
L3
S1
L2
CT7 S2
LOAD
CT6
L1
FUSE
FUSE
FUSE
FUSE
CT5
1A
Battery negative
do not connected to earth
Part #
Gen-1092-A
(19) (20) (21) (22)
L2
L1
L3
(23) (24) (25) (26)
L2
L1
L3
COM
GENERATOR AMPS
GENERATOR VOLTS
RS-232
5
BAT +
8-->32V DC
BAT 0V
(5)
STARTER
(6)
LOAD CONTACTOR
GEN ALARM
(12) (11) (10) (9) (8) (7)
SPARE
SOLENOID VALVE
(4) (3) (2) (1)
Valve
emergency button1
- - -
Excitation
Valve
FUSE
DYNAMO
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
DB9
connector
DYNAMO EXCITATION
AN
AN
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
FUEL LEVEL
TEMP
OIL
COM
OIL SENDER
AN
TEMP SENDER
AN
FROM GENERATOR
EXCITATION VALVE
THREE PHASE CONNECTION
8-->32V DC3
BATTERY
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
4
Rev 115
N.1
S1
L2
L3.1
CT3 S2
L2.1
CT2
L1
L1.1
FUSE
1A
Part #
Gen-1092-B
(23) (24) (25) (26)
(5)
BAT +
8-->32V DC
(6)
DYNAMO EXCITATION
GEN ALARM
LOAD CONTACTOR
6
DB9
connector
SPARE
SOLENOID VALVE
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
(12) (11) (10) (9) (8) (7)
(4) (3) (2) (1)
emergency button
FUSE
L1.1
8-->32V DC
RS485
BATTERY
LOAD
G2-1
P2
P1
L3
S1
L2
L3.2
CT6 S2
CT5
L1
FUSE
FUSE
FUSE
L2
L1
L1.2
1A
Part #
Gen-1092-B
L3
(23) (24) (25) (26)
L1
GENERATOR VOLTS
L3
L2
COM
GENERATOR AMPS
GND
GND
Tx
Rx
Rx
Tx
5
ANTENNA
GSM
Fastrack GSM/GPRS Modem
BAT +
8-->32V DC
BAT -
(5)
0V
(6)
STARTER
GEN ALARM
6
DB9
connector
SPARE
(4) (3) (2) (1)
emergency button
G2-1
- - -
L1.2
FUSE
SOLENOID VALVE
DYNAMO
TEMP SWITCH
REMOTE START ENABLE
FAULT AUX1
(12) (11) (10) (9) (8) (7)
DYNAMO EXCITATION
AN
AN
OIL SWITCH
FAULT AUX2
COOLANT
TEMP
FUEL LEVEL
OIL
COM
(18) (17) (16) (15) (14) (13)
RS-232
LOAD CONTACTOR
Genstar-2
OIL SENDER
AN
TEMP SENDER
AN
L2.2
CT4
FUSE
FROM GENERATOR
G2
N.2
(19) (20) (21) (22)
G1
- - -
AN
AN
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
TEMP
FUEL LEVEL
OIL
COM
RS-232
5
9
COM
L3
GENERATOR AMPS
Genstar-1
OIL SENDER
AN
TEMP SENDER
AN
L2
L1
GENERATOR VOLTS
BAT -
L3
0V
L2
L1
STARTER
FUSE
FUSE
CT1
(19) (20) (21) (22)
P2
P1
L3
FUSE
FROM GENERATOR
Alternating Gensets
8-->32V DC3
BATTERY
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
5
Rev 115
Mirroring
NO CONNECTION
(19) (20) (21) (22)
(23) (24) (25) (26)
GENERATOR VOLTS
(5)
BAT +
8-->32V DC
(6)
BAT -
LOAD CONTACTOR
GEN ALARM
SOLENOID VALVE
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
(12) (11) (10) (9) (8) (7)
6
DB9
connector
SPARE
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
FUEL LEVEL
TEMP
OIL
COM
RS-232
5
9
COM
L3
GENERATOR AMPS
Genstar-2
L2
L1
0V
L3
STARTER
L2
L1
NO CONNECTION
Part #
Gen-1092-B
(4) (3) (2) (1)
NO CONNECTION
emergency button
8-->32V DC1
BATTERY
N.2
P2
P1
L3
S1
L2
L3.2
CT3 S2
CT2
L1
L2.2
L1.2
FUSE
FUSE
FUSE
CT1
FUSE
FROM GENERATOR
RS485
- - -
FUSE
Genstar-2 mirror of Genstar-1
1A
Part #
Gen-1092-B
(19) (20) (21) (22)
L2
L1
L3
(23) (24) (25) (26)
L1
GENERATOR VOLTS
L3
L2
COM
GENERATOR AMPS
RS-232
5
BAT +
8-->32V DC
BAT -
(4) (3) (2) (1)
emergency button
- - -
FUSE
(5)
0V
GEN ALARM
(6)
STARTER
SPARE
SOLENOID VALVE
DYNAMO
TEMP SWITCH
FAULT AUX1
REMOTE START ENABLE
(12) (11) (10) (9) (8) (7)
6
DB9
connector
DYNAMO EXCITATION
AN
AN
(18) (17) (16) (15) (14) (13)
OIL SWITCH
FAULT AUX2
COOLANT
FUEL LEVEL
TEMP
OIL
LOAD CONTACTOR
Genstar-1
COM
OIL SENDER
AN
TEMP SENDER
AN
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
8-->32V DC2
BATTERY
6
Rev 115
ACCESSING THEACCESSING THE PARAMETER MENU
To access the parameter menu, click on the Menu key for 5 secs.
On the left of the LCD screen, the symbol of the parameter to change is displayed. On the right, the value is displayed. To scroll
up in the parameter menu, click on the Auto (increment) key. To scroll down, click on the M (decrement) key.
To change a parameters value, click on the enter key. The value to change will be flashing. To increment the value, click on the
Auto (increment) key. To decrement it, click on the M (decrement) key. To confirm the value, click on the enter key.
To exit from the menu and to save parameters, click on the menu key for 5 secs.
The symbols of the parameters, their description, the default values & the units are listed in the table below:
Symbol
P00
P01
Menu Description
Default
Unit
000
000
Password
Oil Reset Password
P02
Temp Sender Select
P03
Pressure Sender Select
P04
CT Current Ratio
P05
Over Current Alarm
P06
P07
P08
P09
Starter Time
Retry Delay
Initial Delay
Start Attempt
0= (VDO 120)
1= (Datcon Hi)
2= (Datcon Lo)
3= (Murphy)
4= (Cummins)
5= (PT 100)
6= (User Defined)
0= (VDO 10 Bar)
1= (VDO 5 Bar)
2= (Datcon 5 Bar)
3= (Datcon 10 Bar)
4= (Datcon 7 Bar)
5= (Murphy)
6= (User Defined)
128
B8
GAS
64
B7
RPM
32
B6
OUV
100
0 = disable
Ampere * 5
005
005
006
004
Sec
Sec
Sec
-
16
B5
FTS
8
B4
WTR
P10*
Alarm Select
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
Warm-up Delay
Load Shut Delay
Cool Time Delay
Oil Delay
Under Frequency
Over Frequency
Over Freq Delay
Under Freq Delay
Initial Fault Delay
Under Volt Delay
Over Volt Delay
Under Volt
Over Volt
007
009
090
003
045
055
005
005
005
005
005
190
245
P24
Oil Hours
000
P25
Coolant Threshold
130
P26
P27
P28
P29
P30
Dynamo Threshold
Dynamo Delay
Coolant Delay
Temp Sw Delay
Aux Delay
009
013
012
008
009
P31
Alarm Time Out
0
30
0.30
103
9
Under Pressure
P33
P34
P36
P37
Over Temperature
Oil Hour Password
Engine Heater /
Excitation Valve(see page:4)
Over Current Delay
Oil check on startup
P38
Oil switch-Oil sender
P39
Temp Switch-Sender
P40
Main Password
P41
Pressure Unit
*: desired value = P05x5
EX: if over current = 100, P05=20
2
B2
OIL
1
B1
HEAT
- If P10 =0 all fault will trigger alarm1
- If P10 is bit selected will force the fault bit to be output alarm to the
pump output, and other bits to alarm1.
- EX1.P10 = 16 will trigger alarm on FTS on pump output. (ALARM 2)
- Ex2.P10 = 16+ 2=18 will trigger alarm on FTS or OIL (ALARM 2)
P32
P35
4
B3
BAT
0
0
0
0 = disable selected alarm
Sec
Sec
Sec
Sec
Hz
Hz
Sec
Sec
Sec
Sec
Sec
Volt
Volt
Hours
0 = disable
0 = disable
Multiple of 10mV DC
Volt Dc
Sec
Sec
Sec
Sec
Sec
0 = disable
Psi if P41=0
Bar if P41=1
C
0 is not preferred
0=Disable,1=excitation valve
2 255: Engine Heater
sec
0 = Disable , 1=Enable
0 = Switch And Sender
1 = Switch OR Sender
2=Switch only
0 = Switch And Sender
2 = Switch only
0=disable
0 = oil pressure in Psi
1 = oil pressure in Bar
120 Hampton Way Boerne, Texas email:
[email protected]55Hamdan bldg., UG FL., Milano st. Hadath Lebanon www.smartectechnologies.com
7
Rev 115
