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! S MUCH AS ) ENJOY BUILDING FURNITURE
OUT OF SOLID WOOD THERE ARE TIMES
WHEN IT IS NOT THE BEST CHOICE OF
MATERIAL 7HEN ) MAKE BUILT
IN CABINETS OR
LARGE TABLETOPS ) TURN TO PLYWOOD )TS SAND
FIXTURES THAT ARE INEXPENSIVE TO BUILD AND
EASY TO MODIFY
?goÚhdqogg\ÚakÚ_jY\]\Ú
4HE BEST WAY TO BUY PLYWOOD IS TO SELECT
COLOR VARIATIONS 'RADES FOR FACE VENEER
BEGIN WITH !! FOR THE BEST QUALITY AND RUN
DOWN TO GRADE % WHICH CAN INCLUDE UN
LIMITED COLOR VARIATIONS AND PATCHES 4HE
BACK VENEER IS NUMBER GRADED WITH GRADE
WICH STRUCTURE OF THIN VENEER LAYERS WITH SHEETS INDIVIDUALLY FROM A DEALER WITH A BEING THE BEST AND GRADE ALLOWING
THE GRAIN ORIENTED AT RIGHT ANGLES MAKES GOOD INVENTORY )F THAT IS NOT POSSIBLE IT KNOTHOLES SPLITS AND OTHER DEFECTS
PLYWOOD FLAT AND STABLE 7HEN FACED WITH HELPS TO KNOW WHAT TO ASK FOR 9OU ALSO SHOULD SELECT PLYWOOD WITH A
A HIGH
GRADE HARDWOOD VENEER PLYWOOD )F YOURE ORDERING PLYWOOD SIGHT UNSEEN CORE THATS AS UNIFORM AND FREE OF VOIDS
LOOKS GOOD AND SAVES TIME AND MONEY FROM A DISTRIBUTOR YOULL WANT TO SPECIFY AS POSSIBLE )N THE (06! GRADING SYSTEM
0LYWOOD ALSO IS STRUCTURALLY STRONGER THAN SEVERAL THINGS INCLUDING THE QUALITY OF THE * SIGNIFIES THE BEST CORE MATERIAL WITH NO
NATURAL WOOD AND HAS EXCELLENT SCREW
VENEER ON THE SHEETS FACE AND BACK THE VOIDS IN THE PLIES #ORES STEP DOWN IN
HOLDING CAPABILITIES )T IS ALSO IDEAL FOR DOOR FACE IS GENERALLY BETTER LOOKING AND THE QUALITY TO GRADE -
PANELS FRAME PANELS DRAWER BOTTOMS AND COMPOSITION AND QUALITY OF THE PLYWOODS 4HIS SYSTEM OCCASIONALLY CHANGES AND
CABINET BACKS !S A SHOP RESOURCE PLY
INNER CORE OTHER TYPES OF PLYWOODS SUCH AS "ALTIC
WOOD MAKES STRONG AND STABLE JIGS AND 4HE (ARDWOOD 0LYWOOD AND 6ENEER BIRCH OR !PPLE0LY USE THEIR OWN GRADING
!SSOCIATION (06! WWWHPVAORG SETS SYSTEMS 7HEN IN DOUBT ASK YOUR DISTRIBU
STANDARDS FOR GRADING HARDWOOD
VENEER TOR HOW THE PRODUCT IS GRADED
PLYWOOD BASED ON HOW FREE THE SURFACES 7HEN ) ORDER PLYWOOD ) PREFER TO LET THE
l[ d [ [ h Y e h [ ARE OF DEFECTS SUCH AS KNOTS PATCHES AND LUMBER DEALER DETERMINE THE CORRECT GRADE
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SUPPORT 4HE TABLESAW SENT THE HALF SHEET PIECES ABOUT b IN TO b IN OVERSIZE AND
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:LKK@E>Ú@KÚ;FNEÚKFÚJ@Q< MAKE THE FINISH CUTS ON A TABLESAW ) USE
A STRAIGHTEDGE CLAMP 4RU
'RIP AS A GUIDE
FOR THE SAW
/N THE TABLESAW A ZERO
CLEARANCE THROAT
PLATE WILL HELP CONTROL TEAROUT AT LEAST
WHEN THE PLATE IS NEW AND THE CLEARANCE
IS STILL CLOSE )F YOU HAVE A LARGE PRODUCTION
RUN THAT JUSTIFIES THE EXPENSE YOU MIGHT
CONSIDER A SCORING
BLADE ATTACHMENT A
SMALL
DIAMETER BLADE THAT ROTATES OPPOSITE
THE MAIN BLADE AND PRECEDES IT DURING THE
CUT THAT HELPS MINIMIZE CROSSCUT TEAROUT
-ODULUS MAKES AN ATTACHMENT THAT FITS
MOST CABINET AND CONTRACTOR
STYLE SAWS
-ODULUS 33
AVAILABLE FROM 7OOD
WORKERS 3UPPLY FOR AROUND
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"ECAUSE PLYWOOD DOES NOT HAVE CONTINU
OUS GRAIN ORIENTATION THROUGHOUT ITS THICK
NESS IT DOES NOT LEND ITSELF TO ALL OF THE
SAME CONSTRUCTION TECHNIQUES AS SOLID
h}D bw}{ ~{{ yw WOOD 0LYWOOD FACES CAN BE GLUED TOGETH
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FACE JOINERY MUST BE MECHANICALLY
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FACE BISCUITS PROVIDE MODERATE STRENGTH
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~ w {z}{ }z{ yw{z BOOKS IN THE MIDSPAN OF A BISCUITED SHELF
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TO
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FOR USE IN SHELVING OR CABINET PARTITIONS
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ING PRESSURE APPLIED TO THE JOINT WHICH
COULD CAUSE SPLITS TO DEVELOP IN ONE OR
MORE OF THE CUT VENEER LAYERS 4HIS JOINT
HAS GOOD SHEAR STRENGTH MEANING IT WONT
TEND TO FAIL WHEN LOADED HEAVILY AT THE
POINT WHERE THE TWO PIECES MEET
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"ECAUSE OF THE LAYERED CORE THE EDGE OF
A SHEET OF PLYWOOD IS NOT PARTICULARLY AT
TRACTIVE &ORTUNATELY THERE ARE SEVERAL
WAYS TO CONCEAL IT #ABINETS TYPICALLY ARE
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COVERED WITH FACE FRAMES 3OLID OR VENEER
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EDGE
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OR TABLETOPS >wx
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%DGE
BANDING WITH A HEAT
SENSITIVE GLUE wz yw ~{ |wy{
BACK CAN BE PURCHASED IN MOST DOMES
|w{
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TIC AND SOME EXOTIC WOODS 3HOPMADE >wx
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SOLID EDGE
BANDING USUALLY IS ATTACHED x
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RESIN 7HEN USING THICK EDGE
BANDING z{ >{|?D
APPLY GLUE TO BOTH THE BANDING AND THE
PLYWOOD BECAUSE THE END GRAIN READILY
ABSORBS GLUE
%DGE
BANDING TYPICALLY IS WIDER THAN THE
PLYWOOD IS THICK SO IT MUST BE TRIMMED
FLUSH TO THE PLYWOODS EDGE 3OUNDS EASY
ENOUGH BUT THE PROCESS IS ALWAYS A NAIL
BITING EXPERIENCE BECAUSE OF THE FEAR OF
DAMAGING THE PLYWOOD -OST OFTEN ) TRIM
THE EDGE
BANDING FLUSH WITH A WELL
TUNED
BLOCK PLANE WORKING FROM THE SHEET OUT
ACROSS THE BANDING 7ITH A LITTLE PRACTICE
ITS RELATIVELY EASY TO TRIM THE EDGE PERFECT
LY FLUSH WITHOUT GOUGING THE FACE VENEER ! DURE BECAUSE ITS EASY TO RUIN THE PLYWOOD YOURE NOT CAREFUL YOU COULD SAND THROUGH
ROUTER WITH A FLUSH
TRIMMING BIT WILL WORK FACE WITH THIS AGGRESSIVE MACHINE -Y THE FACE BEFORE YOU KNOW IT /N THE EDGES
FINE BUT ITS OFTEN NOT AS HANDY TO USE AS TECHNIQUE WAS SIMPLE ) SCRIBBLED ON THE THE SANDER CAN TIP OVER EASILY AND ERASE
A BLOCK PLANE PLYWOOD WITH A GRAPHITE PENCIL MAKING THE THIN VENEER THERE ) USE A RANDOM
ORBIT
! CLEAN SURFACE IS AN IMPORTANT STARTING LINES THAT CAME UP TO THE BACK EDGE OF THE SANDER INSTEAD
POINT IF THE CUT EDGE WILL BE BANDED 4HE BANDING AND EXTENDED IN OR IN INTO !LWAYS FOLLOW THE GRITS IN ORDER AND
EDGE OF A SHEET OF PLYWOOD IS OFTEN DAM
THE PLYWOOD 4HESE REFERENCE LINES LET ME DONT SKIP ANY 3TART WITH 0 GRIT TO CLEAN
AGED OR DIRTY 4RY TO CUT AWAY THESE DAM
KNOW WHETHER THE BELT SANDER WAS STAYING UP MARKS AND SMALL DINGS WORK QUICKLY
AGED EDGES AS YOURE CUTTING THE PLYWOOD FLAT OR TIPPING INTO THE PLYWOOD AND SAVED UP TO 0 AND FINISH WITH 0
TO SIZE 3TART BY RIPPING A LITTLE WIDER THAN ME LOTS OF VENEER SAND
THROUGH 3AND WITH RELATIVELY SLOW EVEN STROKES
NEEDED AND THEN TRIM THE EDGES FOR A 3WIRL MARKS ARE HARD TO REMOVE FROM THE
FINAL CUT JYf\Úoal`Ú[Yj]Ú THIN VENEER WITHOUT DOING DAMAGE :
) USED TO USE A BELT SANDER TO LEVEL EDGE
'ENERALLY SPEAKING )D STAY AWAY FROM
BANDING WITH THE PLYWOOD A RISKY PROCE
SANDING PLYWOOD WITH A BELT SANDER )F IgdYf\ÚAg`fkgfÚakÚYÚ[gfljaZmlaf_Ú]\algj
- !9 * 5 . %