Copyright

1650K - 1850K
Crawlers
CARES MANUEL
Machine Location
Job Code manual
6-14680

Copyright

6-14680

Copyright 2005 CNH France S.A.

Printed in France
January 2005

Copyright

1650K & 1850K

CRAWLERS
INDEX
INTRODUCTION

SERVICE CODES

ENGINES

2-1

COOLING SYSTEM

2-2

INTAKE SYSTEM

2-3

EXHAUST SYSTEM

2-3

FUEL SYSTEMS

3-1

FUEL TANK & LINES

3-1

FUEL SYSTEM CONTROLS

3-2

ELECTRICAL

4-1

WIRING & HARNESSES

4-1

CIRCUIT BREAKERS / FUSES & RELAYS

4-2

SWITCHES & CONTROLS

4-3

INSTRUMENTATION

4-3

ELECTRICAL STARTER & BATTERY

4-4

ELECTRICAL CHARGING SYSTEM

4-5

ELECTRIC LAMPS

4-5

ELECTRIC MOTORS

4-6

ELECTRICAL ACCESSORIES

4-6

ELECTRICAL CONTROL SYSTEMS

4-7

ELECTRONIC SYSTEMS

4-8

STEERING / UNDERCARRIAGE

5-1

STEERING VALVES

5-1

CRAWLER UNDERCARRIAGE

5-2

TRACK FRAMES / GUIDES

5-2

RECOIL MECHANISM / TRACK ADJUSTERS / IDLERS

5-2

TRACK ROLLERS / SPROCKETS

5-3

TRACK CHAINS & SHOES

5-4

TRACK FRAME SUSPENSION

5-4

Copyright

POWER TRAIN

6-1

TORQUE CONVERTERS

6-2

TRANSMISSION HYDRAULIC SYSTEM

6-3

CLUTCHES & SHAFTS

6-4

TRANSMISSION GEARS / PLANETARY / HOUSINGS

6-4

PLANETARIES

6-5

FINAL DRIVES

6-5

DRIVE LINES

6-6

OPERATOR CONTROLS

6-6

BRAKES

7-1

BRAKE SYSTEM HYDRAULICS

7-1

BRAKE VALVES

7-1

BRAKE ASSEMBLIES

7-2

OPERATOR CONTROLS

7-2

HYDRAULIC SYSTEMS

8-1

RESERVOIRS & FILTERS

8-1

HYDRAULIC PUMPS

8-2

HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)

8-3

HYDRAULIC VALVES

8-3

HYDRAULIC LINES (BETWEEN VALVE & CYLINDERS OR MOTORS)

8-4

HYDRAULIC CYLINDERS

8-6

OIL COOLERS

8-7

DOZER HYDRAULIC EQUIPMENT CONTROLS

8-7

RIPPER HYDRAULIC LINES

8-8

RIPPER HYDRAULIC CYLINDERS

8-8

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

9-1

MAIN FRAME & CHASSIS

9-1

PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE

9-2

ENVIRONMENT CONTROLS

9-3

CAB

9-3

PROTECTIVE STRUCTURES

9-6

SEATS / BELTS / ADJUSTERS

9-6

GROUND ENGAGING COMPONENTS

9-7

PINS, BEARINGS & LINKS

9-7

STRUCTURAL MEMBERS

9-8

RIPPER GROUND ENGAGING COMPONENTS

9-9

RIPPER PINS, BUSHINGS & LINKS

9-9

RIPPER STRUCTURAL MEMBERS

9-9

JANUARY, 2003

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INTRODUCTION TO THE CARES
MACHINE LOCATION & JOB CODE SYSTEM
2ND & 3RD DIGITS INDICATE
MAJOR COMPONENT ASSEMBLY

4TH & 5TH DIGITS INDICATE

SUBCOMPONENTS

6TH POSITION IS ALPHA

CHARACTERS, USED FOR JOB
CODES & LABOR TIME

1ST DIGIT INDICATES MACHINE

LOCATION, SAME AS SERVICE
MANUAL TABS

JOB CODE >

23

45

SERVICE PUBLICATIONS
INDEX SYSTEM
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL
5 STEERING SYSTEM
6 DRIVE SYSTEM
7 BRAKES
8 HYDRAULIC SYSTEM
9 CHASSIS/STRUCTURE/MOUNTED EQUIPMENT

SAMPLE MACHINE LOCATION CODE

3

16

11

LOCATION = FUEL

FUEL TANK

DIESEL ENGINE

SAMPLE JOB CODE

3

16

LOCATION = FUEL

11

D
FUEL TANK, R&I = 3.0 HOURS

FUEL TANK

DIESEL ENGINE

Copyright
MACHINE LOCATION & PRIME PART
THE MACHINE LOCATION MUST BE ENTERED ON A
WHERE THE PRIME PART IS LOCATED.

SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE

PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE.

EXAMPLE:
CRAWLERS
1650K

MACHINE
LOCATION
82621

MAIN SYSTEM PUMP

JOB
CODE

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL

(INCLUDES JOB CODE 82621 A)

8.6

82621 B

THE ABOVE EXAMPLE SHOWS THE

MACHINE LOCATION AS 82621 WHICH REPRESENTS THE CRAWLER

MAIN SYSTEM PUMP.

IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE
LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO
WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE
LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.

BE AWARE!!
CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS.
EXAMPLE: NUMBERS NOT TO USE
20001
30002
40002
40003
80002

200
300 --01 - MAINTENANCE
400
600 --02 - TROUBLESHOOTING
700
800 --03 - REMOVE & INSTALL OR OVERHAUL
900

CODES ENDING IN ____01 MAINTENANCE, ____ 02 TROUBLESHOOTING, AND ____ 03 REMOVE & INSTALL
OR OVERHAUL, ARE FOR JOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
FOR A MORE SPECIFIC LOCATION.

SERVICE CODES
SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED.
ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.

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JOB CODE
EXAMPLE:
CRAWLERS
1650K

JOB
CODE

MACHINE
LOCATION

82621

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL

(INCLUDES JOB CODE 82621 A)

8.6

82621 B

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)

THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS.
SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB
CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.

JOB TIME
THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR
EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS ALL OPERATIONS NECESSARY TO PERFORM THE JOB
DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE
PART OR COMPONENT DESCRIBED.
JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS
AND TENTHS OF HOURS.

***

INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL.

OPEN BOX

(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE.
BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE

(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN.

THE

COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED
HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED.

EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A CRAWLER.
JOB CODE 23403 B AND 23447 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR:
15.4
14.4 23403 B +
1.0 23447 B =
TOTAL
THE TIME REQUESTED UNDER 23447 B IS ITS GIVEN TIME OF 7.0 HOURS, MINUS THE GIVEN TIME FOR
23445 A R&I HEAD 6.0 HOURS.
REMEMBER, AN OVERHAUL JOB CODE SUCH AS 82621 B INCLUDES EVERYTHING COMPLETELY AND NO
ADDITIONAL JOB CODES ARE NEEDED.
THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL
WARRANTY CLAIMS SUBMITTED BY DEALERS.
THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE
"WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).

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TROUBLESHOOTING TIME
TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF
THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED.
ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF
VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING
AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.

WELDING TIME
WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE
CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.
A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE
WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.

EXAMPLE:

A MAIN FRAME, R&I JOB CODE IS 90111 A -- WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :

NO JOB TIME PROVIDED

= OPEN BOX

A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE
FOLLOWING GUIDELINES TO CALCULATE:

1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFIED" SHOP.

2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL
REPAIR JOB INCLUDING ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL
BE CONSIDERED USING THE CURRENT WARRANTY POLICIES & PROCEDURES.

3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTING JOB CODE.

4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL
(SECTION 4 IN THE DEALER OPERATING GUIDE).

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DEFINITIONS
R&I - REMOVE AND INSTALL
INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT.
INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR
COMPONENT DESCRIBED.

REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART.
EXAMPLE: FILTER ELEMENTS

OVERHAUL - INCLUDES:
- R&I OF THE COMPONENT
- COMPLETE DISASSEMBLY
- INSPECTION FOR WEAR OR DAMAGE
- CLEANING OF ALL PARTS
- REASSEMBLY, CHECKING ALL TOLERANCES
- REPLACING ALL RELATED FILTER ELEMENTS
- RENEWING ALL OILS & LUBRICANTS
- REPLACING ALL SEALS, GASKETS, O-RINGS, ETC.
- PROPER RUN-IN WHEN NECESSARY
- REQUIRED ADJUSTMENTS

EXAMPLE:
CRAWLERS
1650K
MACHINE

JOB

LOCATION

CODE

82621

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL

(INCLUDES JOB CODE 82621 A)

8.6

82621 B

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SERVICE CODES
APPROVED FOR CARES SYSTEM
ADHESION/BONDING -005
ADJUSTMENT (WHY) - 010
APPEARANCE (DESCRIBE) - 015

MISALIGNMENT (HOW) - 205

MISFIRING/MISSING (ENGINE) - 210
MISMACHINED (HOW) - 215
MOISTURE/CONDENSATION - 220

BACKLASH (DESCRIBE) - 020

BENT/DENTED - 025
BLEW/BLOWN/BURST (WHERE) - 030
BLISTERED - 035
BLOCKED/OBSTRUCTED (DESCRIBED) -040
BROKEN (WHERE) - 045
BUCKLED/WARPED - 050
BURNED OUT - 055
BYPASSING/BLOW BY - 060

NOT SEALING PROPERLY - 225

OPEN CIRCUIT (ELECTRICAL) - 228
OUT OF GROOVE - 230
PART OMITTED - 231
PIN HOLE/SANDHOLE/POROUS -235
PITTED - 240
PRESSURE HIGH - 245
PRESSURE LOW - 250

CHATTERS/NOISY - 065
CHIPPED/NICKED - 070
CLAMPING-POOR/NONE - 075
COLLAPSED - 080
CONNECTION-POOR - 085
CONTAMINATED (DESCRIBE) - 090
CRACKED (DESCRIBE) - 095
CREEPING OR LEAKING DOWN - 100
CUT/TORN - 105

RESTRICTION (WHERE) - 255

RUSTY/CORRODED - 260
SCORED/SCRATCHED/GALLED -265
SEIZED - 270
SERVICE MODIFICATION PROGRAM (ONLY)-275
SHEARED - 280
SHIFTING DIFFICULT - 285
SHORT CIRCUIT (ELECTRICAL) - 290
SLIPPING - 295
SOFT/SPONGY - 300
STICKING/BINDING - 305
STRETCHED - 310
STRIPPED/PULLED OUT - 315
SURGING/GALLOPING - 320

DOES NOT ENGAGE - 110

DOES NOT RELEASE - 115
ELONGATED/OUT OF ROUND - 120
END PLAY - 125
ERRATIC/FLUCTUATING - 130
FELL OUT/BACKED OUT -135
FIELD SURVEY - 136
FLAKING/PEELING - 140
FRAYED - 145

TEMPERATURE HIGH - 325

TEMPERATURE LOW - 330
TORQUE HIGH - 335
TORQUE LOW - 340
TURNED/SPUN - 345
TWISTED - 350

GLAZED/GRABBING - 150
GROOVED - 155
HIGH FUEL CONSUMPTION - 160
HIGH OIL CONSUMPTION - 165

VIBRATION (DESCRIBE) - 355

WEAR/WORN (DESCRIBE) - 360
WELD/BRAZE - CRACKED/BROKE - 365
WOULD NOT HOLD CHARGE - 370

INTERFERENCE/RUBBING - 170
JUMPS OUT OF GEAR - 175
KINKED/PINCHED - 180

POST-FACTORY, PRE-DELIVERY (ONLY FOR

ZERO TO FIVE HOURS) - 555
PLANT SHIPPED SHORTAGE
("ON SITE" ASSEMBLED
MACHINERY ONLY) - 950

LAMINATING (STEEL PLATE) - 185

LENGTH (DESCRIBE) - 195
LOOSE - 200

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ENGINES
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

CUMMINS DIESEL ENGINES

NOTE: REPAIRS FOR CUMMINS ENGINES ARE TO
BE PERFORMED BY AN AUTHORIZED
CUMMINS ENGINE DEALER ONLY.

MAINTENANCE
FILTER ELEMENT, REPLACE
- ENGINE OIL

0.4

0.4

21601 A

- AIR CLEANER

0.3

0.3

21601 B

- FUEL SYSTEM

0.9

0.9

21601 C

RUN ENGINE UNTIL IT REACHES OPERATING TEMPERATURE

(INCLUDES VISUAL INSPECTION & CHECKING ALL
INSTRUMENT PANEL INDICATORS)

0.3

0.3

21602 A

STALL SPEED TEST (INCLUDES CHECKING LOW & HIGH RPM

& JOB CODE 21602 A)

0.4

0.4

21602 B

CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR INTAKE OF

CONTAMINATED AIR

0.6

0.6

21602 C

COOLING SYSTEM, PRESSURE TEST

0.3

0.3

21602 D

TROUBLESHOOTING

2-1

Copyright

ENGINES
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

COOLING SYSTEM
RADIATOR CAP & COOLING HOSES

21611

RADIATOR CAP, R&I

0.1

0.1

21611 A

COOLANT HOSES, R&I

- TOP OF RADIATOR

0.7

0.7

21611 B

- BOTTOM OF RADIATOR

0.9

0.9

21611 C

COOLANT RECOVERY TANK, R&I

0.4

0.4

21611 D

RADIATOR ASSEMBLY, R&I

(INCLUDES DRAIN & FILL-SHROUDS, LINES & GUARDS R&I)

10.2

10.2

21611 E

DRAIN VALVE - COOLING SYSTEM, R&I

0.7

0.7

21611 F

BOTTOM OR TOP TANK OF RADIATOR, R&I

(INCLUDES JOB CODE 21611 E)

11.2

11.2

21611 G

RADIATOR CORE, R&I

(INCLUDES JOB CODE 21611 E)

12.0

12.0

21611 H

2.5

2.5

21613 A

1.1

1.1

21615 A

SHROUDS & SCREENS

21613

FAN SHROUD, R&I (MOUNTED ON RADIATOR)

FANS & BELTS

21615

FAN & SPACER, R&I

2-2

Copyright

ENGINES
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

INTAKE SYSTEM
AIR CLEANER & PRECLEANERS

21621

AIR CLEANER INLET CAP OR PRECLEANER, R&I

0.3

0.3

21621 A

AIR CLEANER ASSEMBLY, R&I

(INCLUDES JOB CODE 21621 A - (MOUNTING & HARDWARE)

1.0

1.0

21621 B

FILTER CONDITION INDICATOR, R&I

0.3

0.3

21621 C

AIR CLEANER VALVE (EVACUATOR), R&I

0.2

0.2

21621 D

HOSES AND / OR TUBES, R&I

- BETWEEN AIR CLEANER & TURBOCHARGER

0.5

0.5

21623 A

- BETWEEN PRECLEANER & AIR CLEANER

0.5

0.5

21623 B

EXTENSION PIPE - EXHAUST, R&I

0.2

0.2

21631 A

MUFFLER, R&I

1.5

1.5

21631 B

MOUNTING - EXHAUST PIPE, R&I

0.6

0.6

21631 C

18.0

18.0

21668 A

INTAKE HOSES & TUBES

21623

COLD STARTING AIDS

21629

NOTE: FOR COLD START ELECTRICAL SYSTEM, REFER TO

MACHINE LOCATION 44550.

EXHAUST SYSTEM
MUFFLERS & EXTENSIONS

21631

ENGINE ASSEMBLY

21668

ENGINE ASSEMBLY, R&I

2-3

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FUEL SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

CUMMINS DIESEL ENGINES

NOTE: REPAIRS ON CUMMINS FUEL INJECTION
SYSTEM ARE TO BE PERFORMED BY A
AUTHORIZED CUMMINS DEALER ONLY.

MAINTENANCE
0.5

0.5

31601 A

1.0

1.0

31602 A

FUEL TANK CAP, R&I

0.1

0.1

31611 A

SCREEN - FILLER PIPE, R&I

0.2

0.2

31611 B

DRAIN VALVE OR PLUG, R&I

0.4

0.4

31611 C

FUEL TANK, R&I

3.0

3.0

31611 D

FITTING AT FUEL TANK OUTLET, R&I

0.4

0.4

31613 A

FUEL SHUTOFF VALVE, R&I

0.4

0.4

31613 B

FUEL LINE FROM FUEL TANK OUTLET, R&I

0.9

0.9

31613 C

FUEL LINE, R&I (INLET OF LIFT PUMP)

0.7

0.7

31613 D

FUEL RETURN LINE AT TANK, R&I

0.9

0.9

31613 E

FUEL FILTERS, REPLACE

TROUBLESHOOTING
FUEL SYSTEM CHECK

FUEL TANK & LINES

FUEL TANK

31611

FUEL LINES, TUBES, HOSES

31613

3-1

Copyright

FUEL SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

FUEL SYSTEM CONTROLS

FUEL SHUTOFF & THROTTLE

31643

HAND THROTTLE LEVER, R&I

1.0

1.0

31643 A

FOOT PEDAL, R&I

(ACCELERATOR / DECELERATOR)

1.0

1.0

31643 B

THROTTLE CROSS SHAFT, R&I

(INCLUDES BEARINGS)

1.2

1.2

31643 C

THROTTLE LINKAGE OR CABLE, R&I

- HAND THROTTLE

0.6

0.6

31643 D

- FOOT PEDAL

0.5

0.5

31643 E

- CROSS SHAFT TO INJECTION PUMP

0.4

0.4

31643 F

3-2

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

TROUBLESHOOTING
BATTERY, CHECK & TEST - ALL
(HYDROMETER & LOAD TEST)

0.5

0.5

40002 A

CHARGING SYSTEM, CHECK & TEST

(INCLUDES 40002 A)

0.8

0.8

40002 B

STARTING SYSTEM, CHECK & TEST

(INCLUDES 40002 A)

0.8

0.8

40002 C

TROUBLESHOOT ELECTRICAL CIRCUITS

USING A MULTI-METER

1.0

1.0

40002 D

ELECTRONIC SYSTEM DIAGNOSTIC TEST

1.0

1.0

40002 E

REMOVAL & INSTALLATION

WIRE HARNESS, REPAIR
(INCLUDES CONNECTORS/TERMINALS)

40003 A
1.2

1.2

40003 B

JUMPER CABLE BETWEEN BATTERIES, R&I

0.5

0.5

40110 A

POSITIVE BATTERY CABLE, R&I

1.7

1.7

40110 B

NEGATIVE CABLE, R&I

- BATTERY

0.8

0.8

40110 C

- GROUND STRAP (USED WITH CAB MODELS)

0.4

0.4

40110 D

- MASTER DISCONNECT SWITCH

1.3

1.3

40110 E

2.0

2.0

40120 A

1.5

1.5

40120 B

CONTROL CONSOLE - STEERING GEARBOX & BRAKES, R&I

WIRING & HARNESSES

BATTERY & GROUND CABLES

40110

MAIN WIRING

40120

ELECTRICAL HARNESS, R&I

- FRONT

- REAR

4-1

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

LAMP WIRING

JOB CODE

40160
0.8

0.8

40160 A

CAB CONTROL PANEL HARNESS, R&I

1.5

1.5

40170 A

AIR CONDITIONING HARNESS, R&I

1.5

1.5

40170 B

CIRCUIT BREAKER, R&I

0.4

0.4

40510 A

RELAY / DIODE, R&I

0.5

0.5

40510 B

FUSE, R&I

0.1

0.1

40520 A

FUSE HOLDER, R&I

1.0

1.0

40520 B

0.6

0.6

40530 A

LAMP HARNESS, R&I

CAB WIRING

40170

CIRCUIT BREAKERS /
FUSES & RELAYS
CIRCUIT BREAKERS / RELAYS

40510

FUSES

40520

RESISTORS

40530

RESISTOR, R&I

4-2

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

SWITCHES & CONTROLS

IGNITION / KEY SWITCH

41512

IGNITION SWITCH, R&I

1.1

1.1

41512 A

MASTER BATTERY DISCONNECT SWITCH, R&I

0.5

0.5

41512 B

0.7

0.7

41513 A

0.8

0.8

41531 A

SAFETY LEVER PROXIMITY SWITCH, R&I (ONE)

0.5

0.5

41540 A

BRAKE PROXIMITY SWITCH, R&I

0.5

0.5

41540 B

THROTTLE PROXIMITY SWITCH, R&I

0.5

0.5

41540 C

FUEL SHUTOFF

41513

FUEL SHUTOFF SOLENOID, R&I

CAB RELAYS

41531

CAB RELAY, R&I

ELECTRICAL CONTROLS

41540

INSTRUMENTATION
GAUGES, INDICATOR LAMPS & SENDERS

42010

NOTE: WHEN SERVICING THE INSTRUMENT CLUSTER SEE

MACHINE LOCATION 42040.

ENGINE OIL PRESSURE

42021

NOTE: WHEN SERVICING THE INSTRUMENT CLUSTER SEE

MACHINE LOCATION 42040.

4-3

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ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

AUDIBLE WARNING DEVICES & SENDERS

JOB CODE

42030

BACKUP ALARM, R&I

0.5

0.5

42030 A

BACKUP ALARM SWITCH, R&I

0.5

0.5

42030 B

HORN, R&I

0.3

0.3

42031 A

HORN SWITCH, R&I

1.1

1.1

42031 B

INSTRUMENT CLUSTER/PANEL, R&I

0.5

0.5

42040 A

SWITCH PLATE, R&I

0.3

0.3

42040 B

STARTER MOTOR, R&I

1.0

1.0

42510 A

STARTER DRIVE ASSEMBLY, R&I

(INCLUDES JOB CODE 42510 A)

1.6

1.6

42510 B

STARTER MOTOR, OVERHAUL

(INCLUDES JOB CODE 42510 A)

2.8

2.8

42510 C

NEUTRAL START SWITCH, R&I

1.0

1.0

42510 D

BATTERY, R&I
- ONE

0.8

0.8

42550 A

- TWO

1.3

1.3

42550 B

HORN

42031

INSTRUMENT PANEL

42040

NOTE: FOR ELECTRONIC INSTRUMENT CLUSTER

CONTROLS SEE MACHINE LOCATION 47020.

ELECTRICAL STARTER & BATTERY

STARTER MOTOR CIRCUIT

42510

BATTERIES

42550

4-4

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

ELECTRICAL CHARGING
COMPONENTS
ALTERNATOR

43010

ALTERNATOR, R&I

0.8

0.8

43010 A

ALTERNATOR, OVERHAUL (INCLUDES JOB CODE 43010 A)

2.1

2.1

43010 B

0.6

0.6

43030 A

SEALED BEAM - LAMP, R&I

0.4

0.4

43550 A

LAMP ASSEMBLY, R&I

0.4

0.4

43550 B

LAMP SWITCH, R&I

0.3

0.3

43550 C

INSTRUMENT PANEL LAMP, R&I

0.4

0.4

43560 A

DOME LAMP ASSEMBLY, R&I

0.3

0.3

43560 B

BULB - DOME LAMP, R&I

0.2

0.2

43560 C

DOME LAMP SWITCH, R&I

0.4

0.4

43560 D

REGULATOR & RECTIFIERS

43030

REGULATOR & BRUSH ASSEMBLY, R&I

ELECTRIC LAMPS
WORK LAMPS

43550

CONSOLE LAMPS (DOME, PANEL)

43560

4-5

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

ELECTRIC MOTORS
HEATER/AIR CONDITIONER

44010

BLOWER MOTOR, R&I

- HEATER

2.0

2.0

44010 A

2.0

2.0

44010 B

PRESSURE SWITCH - AIR CONDITIONING, R&I

(JOB CODE - 90001 A - IS NOT INCLUDED USE IF NEEDED)

0.6

0.6

44010 C

TEMPERATURE SWITCH, R&I

1.0

1.0

44010 D

BLOWER SWITCH, R&I

0.5

0.5

44010 E

RESISTOR - BLOWER MOTOR, R&I

0.7

0.7

44010 F

0.7

0.7

44020 A

0.6

0.6

44020 B

LINKAGE / WIPER, R&I

0.3

0.3

44020 C

SWITCH, R&I

0.4

0.4

44020 D

WINDSHIELD WASHER RESERVOIR / PUMP ASSEMBLY, R&I

0.5

0.5

44020 E

RESISTANCE UNIT, R&I

(MOUNTS UNDER INTAKE MANIFOLD)

1.0

1.0

44550 A

CABLE, R&I (ONE)

0.5

0.5

44550 B

BLOCK HEATER, R&I

0.7

0.7

44550 C

OIL PAN HEATER, R&I

0.4

0.4

44550 D

- AIR CONDITIONING CONDENSER

WIPER MOTOR

44020

WIPER MOTOR, R&I

- FRONT

- REAR

ELECTRICAL ACCESSORIES
COLD START AIDS

44550

4-6

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

RADIO / SOUND SYSTEM

JOB CODE

44570

RADIO, R&I

0.3

0.3

44570 A

SPEAKER, R&I (ONE)

0.3

0.3

44570 B

ANTENNA, R&I

0.3

0.3

44570 C

ANTENNA CABLE, R&I

1.5

1.5

44570 D

0.5

0.5

44570 E

LIGHTER ELEMENT, R&I

0.1

0.1

44580 A

LIGHTER/AUXILIARY SOCKET, R&I

0.5

0.5

44580 B

ELECTRONIC CONTROLLER UNIT, R&I

0.7

0.7

46039 A

TRANSMISSION-STEERING CONTROL / MANIPULATOR, R&I

1.0

1.0

46039 B

TRANSMISSION SHIFT CONTROL SOLENOID, R&I

1.0

1.0

46039 C

AUTOSHIFT / KICK DOWN BUTTON SWITCH, R&I

0.4

0.4

46039 D

TRANSMISSION RANGE CONTROL SHIFT SWITCH, R&I

0.9

0.9

46039 E

STEERING DIRECTIONAL SOLENOID, R&I

0.9

0.9

46039 E

CONVERTER/TRANSFORMER, R&I

(24V TO 12V)

OPERATOR CONVENIENCE
& ACCESSORIES

44580

ELECTRICAL CONTROL SYSTEMS

POWER TRAIN CONTROL CIRCUIT

46039

4-7

Copyright

ELECTRICAL
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

ELECTRONIC SYSTEMS
ELECTRONIC SYSTEMS

47020

SENDER / SWITCH FOR INSTRUMENT CLUSTER, R&I

- FUEL LEVEL

1.0

1.0

47020 A

- ENGINE TEMPERATURE

0.5

0.5

47020 B

- ENGINE AIR FILTER

0.5

0.5

47020 C

- HYDRAULIC SYSTEM FILTER

0.5

0.5

47020 D

- TRANSMISSION OIL TEMPERATURE

1.0

1.0

47020 E

- ENGINE OIL PRESSURE

0.5

0.5

47020 F

- ENGINE SPEED SENSOR

0.5

0.5

47020 G

- TRANSMISSION OIL PRESSURE

0.5

0.5

47020 H

- CLUTCH / BRAKE OIL PRESSURE

1.1

1.1

47020 I

4-8

Copyright

STEERING / UNDERCARRIAGE
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

MAINTENANCE
2.0

2.0

50001 A

1.0

1.0

50002 A

PILOTING (VP) VALVE, R&I

1.0

1.0

50743 A

PILOTING (VP) VALVE, OVERHAUL

(INCLUDES JOB CODE 50743 A)

1.5

1.5

50743 B

POWERING (VA) VALVE, R&I

1.0

1.0

50743 C

POWERING (VA) VALVE, OVERHAUL

(INCLUDES JOB CODE 50743 C)

1.5

1.5

50743 D

ACCUMULATOR, R&I (INCLUDES CHARGING)

0.9

0.9

50743 E

FITTING - VALVE OUTLET, R&I (ONE)

0.5

0.5

50751 A

LINE - MOTOR INLET, R&I (ONE)

1.0

1.0

50751 B

FITTING - MOTOR OUTLET, R&I (RETURN TO TANK)

1.0

1.0

50751 C

LINE - MOTOR OUTLET, R&I (RETURN TO TANK)

0.5

0.5

50751 D

POWER STEERING MOTOR, R&I

4.3

4.3

50763 A

POWER STEERING MOTOR, OVERHAUL

(INCLUDES JOB CODE 50763 A)

5.9

5.9

50763 B

ALIGN DRIVE SPROCKET TO REAR ROLLER

TROUBLESHOOTING
TROUBLESHOOT POWER STEERING SYSTEM
NOTE: SEE MACHINE LOCATION 82631 FOR EQUIPMENT
(STEERING PUMP) JOB CODES

STEERING VALVES
CONTROL VALVES

50743

VALVE TO POWER STEERING

MOTOR / ACTUATOR LINES

50751

POWER STEERING MOTOR / ACTUATOR

5-1

50763

Copyright

STEERING / UNDERCARRIAGE
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

CRAWLER UNDERCARRIAGE
TRACK FRAMES / GUIDES
TRACK FRAME

55011

TRACK FRAME ASSEMBLY, R&I (ONE)

(INCLUDES JOB CODE 55041 A)

5.4

5.4

55011 A

HINGE PIN - TRACK FRAME TO REAR TRANSMISSION, R&I

2.2

2.2

55011 B

1.1

1.2

55013 A

2.0

2.0

55021 A

TRACK ADJUSTER ASSEMBLY, R&I

6.5

6.5

55023 A

TRACK ADJUSTER ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 55023A)

10.5

10.5

55023 B

CHECK VALVE ASSEMBLY, R&I

1.0

1.0

55023 C

IDLER WHEEL, R&I (INCLUDES INSTALLING SHIMS, WEAR

PLATES & THRUST BLOCK)

4.2

4.2

55025 A

IDLER WHEEL, OVERHAUL & FILL WITH LUBRICANT

(INCLUDES JOB CODE 55025 A)

8.2

8.2

55025 B

TRACK GUIDES / GUARDS

55013

TRACK GUARDS , R&I (ONE TRACK)

RECOIL MECHANISM / TRACK

ADJUSTERS / IDLERS
TRACK RECOIL MECHANISM

55021

RECOIL MECHANISM, R&I (INCLUDES COVER)

TRACK ADJUSTERS

55023

TRACK IDLER WHEEL

55025

5-2

Copyright

STEERING / UNDERCARRIAGE
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

TRACK ROLLERS / SPROCKETS

TRACK CARRIER ROLLERS

55031

TRACK CARRIER ROLLERS, R&I (ONE)

1.0

1.0

55031 A

TRACK CARRIER ROLLER, OVERHAUL (ONE)

(INCLUDES JOB CODE 55031 A)

1.6

1.6

55031 B

BOTTOM ROLLERS, R&I (ONE SIDE)

- WITH TRACK GUARDS

10.0

10.0

55033 A

BOTTOM ROLLER, R&I (ONE)

- WITHOUT TRACK GUARDS

2.0

2.0

55033 B

- WITH TRACK GUARDS

4.0

4.0

55033 C

BOTTOM ROLLER, OVERHAUL (ONE)

- WITHOUT TRACK GUARDS
(INCLUDES JOB CODE 55033 B)

4.0

4.0

55033 D

BOTTOM ROLLER, OVERHAUL (ONE)

- WITH TRACK GUARDS
(INCLUDES JOB CODE 55033 C)

6.0

6.0

55033 E

BOTTOM ROLLER, REPLACE SEALS & FILL WITH LUBRICANT

- WITHOUT TRACK GUARD (ONE)
(INCLUDES JOB CODE 55033 B)

2.5

2.5

55033 F

4.5

4.5

55033 G

BOTTOM ROLLER, REPLACE SEALS, BUSHINGS & SHAFT

& FILL WITH LUBRICANT (ONE)
- WITHOUT TRACK GUARDS (INCLUDES JOB CODE 55033 B)

2.8

2.8

55033 H

- WITH TRACK GUARDS (INCLUDES JOB CODE 55033 C)

4.8

4.8

55033 I

DRIVE SPROCKET, R&I (INCLUDES ALIGNMENT)

(INCLUDES JOB CODE 55041 A) - ONE

4.0

4.0

55035 A

DRIVE SPROCKET SEGMENTS, R&I (ALL - ONE SPROCKET)

(INCLUDES JOB CODE 55035 A)

5.0

5.0

55035 B

TRACK ROLLERS

55033

- WITH TRACK GUARDS (ONE)

(INCLUDES JOB CODE 55033 C)

TRACK DRIVE SPROCKET

55035

5-3

Copyright

STEERING / UNDERCARRIAGE
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

TRACK CHAINS & SHOES

TRACK CHAINS, PINS, & BUSHINGS

55041

CHAIN ASSEMBLY, R&I

(WITH TRACK SHOES)

3.0

3.0

55041 A

CHAIN ASSEMBLY, REPLACE (ONE SIDE)

(INCLUDES 55041 A & R&I OF ALL TRACK SHOES)

7.7

7.7

55041 B

PIN & BUSHING KIT, R&I - SEALED & LUBRICATED TRACK

(INCLUDES JOB CODE 55041 A)

24.0

24.0

55041 C

0.5

0.5

55045 A

- ALL FOR ONE SIDE

7.0

7.0

55045 B

- ALL FOR BOTH SIDES

13.5

13.5

55045 C

PIVOT SHAFT , R&I

2.0

2.0

55053 A

RETAINING PLATE FOR PIVOT SHAFT, R&I

(INCLUDES ALIGNING SHAFT)

0.3

0.3

55053 B

EQUALIZER BEAM, R&I

(INCLUDES SEALS & BUSHINGS)

11.8

11.8

55055 A

PIN - MOUNTING TRACK FRAME TO EQUALIZER BEAM, R&I

0.6

0.6

55055 B

PIN - MOUNTING EQUALIZER BEAM TO CRAWLER MAIN

FRAME, R&I

1.0

1.0

55055 C

TRACK SHOES

55045

TRACK SHOE, R&I

- ONE

TRACK FRAME SUSPENSION

PIVOT SHAFT

55053

WALKING BEAM SUSPENSION

55055

5-4

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

MAINTENANCE
NOTE: ALL POWERTRAIN TROUBLESHOOTING CODES
INCLUDE JOB CODES 21602 A & B
DRAIN & FILL
- TRANSMISSION OIL

0.5

0.5

60001 A

- REAR TRANSMISSION HOUSING OIL

0.7

0.7

60001 B

- FINAL DRIVE OIL (ONE)

0.5

0.5

60001 C

FILTER SCREEN - SUCTION LINE, CLEAN OR REPLACE

0.7

0.7

60001 D

FILTER ELEMENT - TRANSMISSION, REPLACE

0.3

0.3

60001 E

TORQUE CONVERTER STALL TEST

(INCLUDES JOB CODE 21602 B)

0.5

0.5

60002 A

TRANSMISSION CLUTCH - PRESSURE TEST

1.0

1.0

60002 B

TORQUE CONVERTER & TRANSMISSION, FLOW & PRESSURE

TEST ALL CIRCUITS (INCLUDES 60002 A & 60002 B)

3.5

3.5

60002 C

TRIMMER / MODULATOR VALVE - PRESSURE TEST

2.0

2.0

60002 D

TROUBLESHOOTING

6-1

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

REMOVAL & INSTALLATION OR

OVERHAUL
NOTE : FOR TRANSMISSION R&I OR OVERHAUL ON CRAWLERS
WITH RIPPER, ADD JOB CODE 90003 A

FRONT TRANSMISSION ASSEMBLY, R&I

29.5

29.5

60003 A

FRONT TRANSMISSION ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 60003 A)

56.5

56.5

60003 B

REAR TRANSMISSION/FRAME ASSEMBLY, R&I

(COMPLETE WITH FINAL DRIVES)

55.0

55.0

60003 C

REAR TRANSMISSION/FRAME ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 60003 C)

91.0

91.0

60003 D

FINAL DRIVE ASSEMBLY, R&I (ONE)

(REAR TRANSMISSION IN MACHINE)

13.0

13.0

60003 E

FINAL DRIVE ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 60003 E)

22.0

22.0

60003 F

TORQUE CONVERTER, R&I

17.5

17.5

61010 A

TORQUE CONVERTER, OVERHAUL

(INCLUDES 61010 A)

25.5

25.5

61010 B

CHARGE PUMP RELIEF VALVE, R&I

1.0

1.0

61010 C

CONVERTER RELIEF VALVE, R&I

1.4

1.4

61010 D

CONVERTER RELIEF VALVE, OVERHAUL

(INCLUDES JOB CODE 61010 D)

1.5

1.5

61010 E

TORQUE CONVERTERS
TORQUE CONVERTERS

61010

6-2

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

TRANSMISSION HYDRAULIC SYSTEM

FILTERS / BREATHERS

62311

HEAD ASSEMBLY - TRANSMISSION FILTER, R&I

(INCLUDES 60001 E)

2.3

2.3

62311 A

BREATHER - TRANSMISSION, R&I

0.5

0.5

62311 B

TRANSMISSION / CONVERTER CHARGE PUMP, R&I

1.8

1.8

62313 A

TRANSMISSION PUMP, OVERHAUL

(INCLUDES JOB CODE 62313 A)
NOTE: ALSO REFER TO MACHINE LOCATION 61010.

3.3

3.3

62313 B

OUTLET LINE - TRANSMISSION, R&I

(SUMP PICKUP)

1.4

1.4

62315 A

LINE - INLET OF PUMP, R&I

1.6

1.6

62315 B

LINE - OUTLET OF PUMP, R&I

1.6

1.6

62315 C

LINE - TORQUE CONVERTER, R&I

1.6

1.6

62315 D

LINE - OIL COOLER, R&I

1.5

1.5

62315 E

RETURN LINE - TRANSMISSION, R&I

1.6

1.6

62315 F

TRANSMISSION PUMPS

62313

HYDRAULIC LINES

62315

6-3

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

POWERSHIFT VALVES

JOB CODE

62317

TRANSMISSION CONTROL VALVE, R&I

(INCLUDES REPLACING MOUNTING SEALS)

3.2

3.2

62317 A

TRANSMISSION CONTROL VALVE, OVERHAUL

(INCLUDES JOB CODE 62317 A)

4.7

4.7

62317 B

TRIMMER / MODULATOR SPOOL ASSEMBLY, R&I

2.9

2.9

62317 C

TRIMMER / MODULATOR SPOOL ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 62317 C)

3.4

3.4

62317 D

SOLENOID VALVE, R&I

1.2

1.2

62317 E

OIL COOLER, R&I

6.4

6.4

62319 A

COOLER BYPASS VALVE, R&I

1.0

1.0

62319 B

POWER STEERING DRIVE GEARS, R&I

4.8

4.8

62331 A

BEVEL GEAR & PINION, OVERHAUL

(INCLUDES JOB CODE 60003 A & E)

80.0

80.0

62331 B

TRANSMISSION COOLER

62319

CLUTCHES & SHAFTS

(FRONT TRANSMISSION)
SHAFTS, BEARINGS, BUSHINGS

62323

NOTE: FOR REPAIRS IN THIS MACHINE LOCATION,

REFER TO JOB CODE 60003 A OR 60003 B.

TRANSMISSION GEARS /
PLANETARY / HOUSINGS
TRANSMISSION GEARS

62331

6-4

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

TRANSMISSION HOUSING

JOB CODE

62335

OIL LEVEL DIPSTICK, R&I

(TRANSMISSION OR REAR TRANSMISSION)

0.1

0.1

62335 A

FILLER TUBE - OIL, R&I

0.6

0.6

62335 B

FRONT TRANSMISSION HOUSING, REPLACE

50.0

50.0

62335 C

REAR TRANSMISSION/FRAME HOUSING, REPLACE

90.0

90.0

62335 D

POWER STEERING PLANETARY, R&I (ONE)

23.1

23.1

63123 A

POWER STEERING PLANETARY, OVERHAUL

(INCLUDES JOB CODE 63123 A)

25.0

25.0

63123 B

22.0

22.0

63131 A

FINAL DRIVE HOUSING, REPLACE

(INCLUDES JOB CODE 60003 E)

22.0

22.0

63135 A

FINAL DRIVE GUARD, R&I

2.0

2.0

63135 B

NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION,

REFER TO JOB CODES 60003 A OR B.

PLANETARIES
GEARS

63123

FINAL DRIVES
SHAFTS, BEARINGS,

& BUSHINGS

63131

FINAL DRIVE OUTPUT SHAFT OR GEAR, R&I

(INCLUDES JOB CODE 60003 E & SEALS & BEARINGS)

FINAL DRIVE GEARS

63133

NOTE: REFER TO JOB CODE - 63131 A - FOR REPAIRS IN THIS

MACHINE LOCATION.

FINAL DRIVE HOUSING

63135

NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION,

REFER TO JOB CODES 60003 E OR F.

6-5

Copyright

POWER TRAIN
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

DRIVE LINES
DRIVE SHAFT

63161
2.2

2.2

63161 A

3.7

3.7

63163 A

TRANSMISSION CONTROL LEVER, R&I

1.5

1.5

65010 A

NEUTRAL START LEVER, R&I

1.0

1.0

65010 B

1.0

1.0

65020 A

DRIVE SHAFT, R&I

UNIVERSAL JOINTS

63163

DRIVE LINE UNIVERSAL JOINTS, R&I

(INCLUDES JOB CODE 63161 A)

OPERATOR CONTROLS
POWER TRAIN
PEDALS / QUADRANTS / LEVERS

65010

CONTROL CABLES & LINKAGE

65020

LINKAGE - CONTROL LEVER TO CONTROL VALVE, R&I

NOTE: FOR ELECTRICAL REPAIRS IN THIS AREA REFER TO

MACHINE LOCATION 46039.

6-6

Copyright

BRAKES
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

MAINTENANCE
REMOVE AIR - BRAKE SYSTEM

0.5

0.5

70001 A

FILTER ELEMENT - BRAKE SYSTEM, REPLACE

0.5

0.5

70001 B

BRAKE PUMP, R&I

5.5

5.5

71031 A

BRAKE PUMP, OVERHAUL

(INCLUDES JOB CODE 71031 A)

7.0

7.0

71031 B

2.5

2.5

71041 A

BRAKE VALVE, R&I

1.6

1.6

71053 A

BRAKE VALVE, OVERHAUL

(INCLUDES JOB CODE 71053 A)

2.1

2.1

71053 B

VALVE ACCUMULATOR, R&I (INCLUDES CHARGING)

1.0

1.0

71053 C

BRAKE SYSTEM HYDRAULICS

BRAKE PUMP

71031

HYDRAULIC BRAKE LINES

71041

BRAKE LINE - PUMP TO FILTER, R&I

BRAKE VALVES
CONTROL VALVES

71053

7-1

Copyright

BRAKES
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

BRAKE ASSEMBLIES
BRAKE ASSEMBLY

71060

BRAKE ASSEMBLY, R&I (ONE SIDE)

***

22.8

71060 A

BRAKE ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 71060 A)

***

24.3

71060 B

BRAKE ASSEMBLY, R&I

(ONE BRAKE ASSEMBLY ON 1650 MODELS)

***

71060 C

BRAKE ASSEMBLY, OVERHAUL

(INCLUDES JOB CODE 71060 C)

***

71060 D

1.8

71081 A

OPERATOR CONTROLS
PEDALS & LEVERS

71081

BRAKE PEDAL, R&I

(INCLUDES LINKAGE TO VALVE & CAB TILT)

1.8

7-2

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

MAINTENANCE
HYDRAULIC OIL, DRAIN & FILL RESERVOIR
(INCLUDES CHANGING HYDRAULIC FILTER)

0.8

0.8

80001 A

FILTER ELEMENT - HYDRAULIC OIL, REPLACE

0.2

0.2

80001 B

INSTALL PORTABLE FILTER & FILTER OIL IN HYDRAULIC

SYSTEM (INCLUDES JOB CODE 80001 B)

2.0

2.0

80001 C

TEST MAIN RELIEF VALVE WITH PRESSURE GAUGE

0.4

0.4

80002 A

ADJUST MAIN RELIEF VALVE

(INCLUDES JOB CODE 80002 A)

0.6

0.6

80002 B

TEST & ADJUST CIRCUIT RELIEF VALVE

'A' PORT

0.7

0.7

80002 C

1.1

1.1

80002 D

3.0

3.0

80002 E

FILL CAP, R&I

0.1

0.1

82611 A

SIGHT GAUGE, R&I

0.4

0.4

82611 B

0.3

0.3

82611 C

3.0

3.0

82611 D

TROUBLESHOOTING

'B' PORT
FLOW & PRESSURE TEST COMPLETE HYDRAULIC SYSTEM
(INCLUDES JOB CODES 80002 A, B, C & D)

RESERVOIR & FILTERS

HYDRAULIC RESERVOIR

ACCESS COVER, R&I

82611

(INCLUDES REPLACING GASKET)

RESERVOIR, R&I - HYDRAULIC OIL

(INCLUDES DRAIN & FILL)

8-1

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

HYDRAULIC FILTERS

JOB CODE

82613

RESERVOIR SUCTION FILTER, R&I

(INCLUDES DRAIN & FILL)

1.0

1.0

82613 A

RESERVOIR RETURN OIL FILTER, R&I

0.7

0.7

82613 B

FILTER HEAD OR BLOCK, R&I

1.5

1.5

82613 C

COLD OIL BYPASS VALVE, R&I

1.0

1.0

82613 D

0.3

0.3

82615 A

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL

(INCLUDES JOB CODE 82621 A)

8.6

8.6

82621 B

BREATHERS & RELIEF VALVE

(HYDRAULIC RESERVOIR)

82615

RESERVOIR BREATHER, R&I

HYDRAULIC PUMPS
MAIN SYSTEM PUMPS

82621

NOTE: SEE MACHINE LOCATION 62313 FOR TRANSMISSION &

CONVERTER PUMP JOB CODES.
NOTE: SEE MACHINE LOCATION 71031 FOR BRAKE &
CONVERTER SCAVENGER PUMP JOB CODES.

8-2

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

HYDRAULIC LINES
(BETWEEN RESERVOIR & VALVE)
EQUIPMENT PUMP INLET CIRCUIT LINES

82631

LINE - RESERVOIR OUTLET, R&I

1.0

1.0

82631 A

LINE - PUMP INLET, R&I

1.0

1.0

82631 B

INTERMEDIATE LINE, R&I

1.0

1.0

82631 C

FITTING - PUMP OUTLET, R&I

0.5

0.5

82633 A

LINE - PUMP OUTLET, R&I

1.0

1.0

82633 B

LINE - VALVE INLET, R&I

1.0

1.0

82633 C

FITTING - VALVE INLET, R&I

0.5

0.5

82633 D

FITTING - VALVE OUTLET, R&I

0.5

0.5

82635 A

LINE - VALVE OUTLET, R&I

1.0

1.0

82635 B

LINE - HYDRAULIC RESERVOIR INLET, R&I

1.0

1.0

82635 C

MAIN RELIEF VALVE, R&I (INCLUDES JOB CODE 80002 B)

1.5

1.5

82641 A

MAIN RELIEF VALVE, OVERHAUL

(INCLUDES JOB CODE 82641 A)

1.7

1.7

82641 B

PUMP TO VALVE CIRCUIT LINE

82633

RETURN CIRCUIT LINES

82635

HYDRAULIC VALVES
MAIN RELIEF VALVE

82641

8-3

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

CONTROL VALVE (DIRECTIONAL FLOW)

JOB CODE

82643

EQUIPMENT CONTROL VALVE ASSEMBLY, R&I

4.4

4.4

82643 A

EQUIPMENT CONTROL VALVE, OVERHAUL (ONE SECTION)

(INCLUDES JOB CODE 82643 A)

5.2

5.2

82643 B

EQUIPMENT CONTROL VALVE, OVERHAUL (ALL SECTIONS)

(INCLUDES JOB CODE 82643 A)

6.2

6.2

82643 C

ACCUMULATOR, R&I (INCLUDES CHARGING)

0.9

0.9

82643 D

CAB TILT HAND PUMP/VALVE, R&I

0.7

0.7

82643 E

CIRCUIT RELIEF VALVE, R&I

'A' PORT (INCLUDES JOB CODE 80002 C)

1.2

1.2

82645 A

'B' PORT (INCLUDES JOB CODE 80002 D)

1.2

1.2

82645 B

0.5

0.5

82651 A

0.6

0.6

82651 B

0.7

0.7

82651 C

0.7

0.7

82651 D

INTERMEDIATE LINE, R&I

1.5

1.5

82651 E

CROSSOVER LINE OR FITTING, R&I

1.1

1.1

82651 F

HOSE BETWEEN CROSSOVER LINE & LINE

AT CYLINDER PORTS, R&I

0.5

0.5

82651 G

LINE - CYLINDER PORT, R&I

0.3

0.3

82651 H

FITTING - CYLINDER PORT, R&I

0.3

0.3

82651 I

CIRCUIT RELIEF VALVES

82645

HYDRAULIC LINES (BETWEEN VALVE

& CYLINDERS OR MOTORS)
DOZER LIFT CIRCUIT LINES

82651

FITTING - CONTROL VALVE, R&I

'A' PORT

'B' PORT
LINE - CONTROL VALVE, R&I
'A' PORT

'B' PORT

8-4

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

DOZER ANGLE CIRCUIT LINES

JOB CODE

82653

FITTING - CONTROL VALVE, R&I

'A' PORT

0.5

***

82653 A

0.5

***

82653 B

0.8

***

82653 C

0.8

***

82653 D

INTERMEDIATE LINE IN CONTROL VALVE AREA, R&I

1.4

***

82653 E

INTERMEDIATE LINE ALONG MAIN FRAME, R&I

1.5

***

82653 F

BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I

0.7

***

82653 G

LINE - BULKHEAD FITTING TO FITTING ON BACK

OF THE BLADE, R&I

0.8

***

82653 H

FITTING - BACK OF BLADE, R&I

0.7

***

82653 I

LINE - CYLINDER PORT, R&I

0.5

***

82653 J

FITTING - CYLINDER PORT, R&I

0.4

***

82653 K

0.5

0.5

82655 A

0.5

0.5

82655 B

0.9

0.9

82655 C

0.8

0.8

82655 D

1.0

1.0

82655 E

'B' PORT
LINE - CONTROL VALVE, R&I
'A' PORT

'B' PORT

DOZER TILT CIRCUIT LINES

82655

FITTING - CONTROL VALVE, R&I

'A' PORT

'B' PORT
LINE - CONTROL VALVE, R&I
'A' PORT

'B' PORT

INTERMEDIATE LINE - CONTROL VALVE, R&I

8-5

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

INTERMEDIATE LINE ALONG MAIN FRAME, R&I

1.0

1.0

82655 F

BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I

0.8

0.8

82655 G

LINE - BULKHEAD FITTING TO

FITTING ON BACK OF BLADE, R&I

0.8

0.8

82655 H

FITTING - BACK OF BLADE, R&I

0.5

0.5

82655 I

LINE - CYLINDER PORT, R&I

0.5

0.5

82655 J

FITTING - CYLINDER PORT, R&I

0.5

0.5

82655 K

0.4

0.4

82659 A

0.4

0.4

82659 B

PILOT LINE, R&I (ONE)

(BETWEEN JOYSTICK & CONTROL VALVE)

1.5

1.5

82659 C

CAB TILT CIRCUIT FITTING, R&I

0.3

0.3

82659 D

CAB TILT LINE - VALVE TO CYLINDER PORT, R&I (ONE)

0.4

0.4

82656 E

DOZER LIFT CYLINDER, R&I

0.8

0.8

82661 A

CYLINDER SEAL KIT, REPLACE

(INCLUDES JOB CODE 82661 A)

2.3

2.3

82661 B

LIFT CYLINDER ROD EYE BEARING, R&I

0.5

0.5

82661 C

AUXILIARY CIRCUIT LINES / PILOT

OR POWER ASSIST LINES

82659

FITTING - CONTROL VALVE, R&I

'A' PORT

'B' PORT

HYDRAULIC CYLINDERS
DOZER LIFT CYLINDERS

82661

8-6

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

DOZER ANGLE CYLINDER

JOB CODE

82663

DOZER ANGLING CYLINDER, R&I

0.9

***

82663 A

CYLINDER SEAL KIT, REPLACE

(INCLUDES JOB CODE 82663 A)

2.4

***

82663 B

DOZER TILT CYLINDER, R&I

0.9

0.9

82665 A

DOZER TILT CYLINDER SEAL KIT, REPLACE

(INCLUDES JOB CODE 82665 A)

2.4

2.4

82665 B

TILT CYLINDER ROD EYE BUSHING, R&I

0.5

0.5

82661 C

CAB TILT CYLINDER, R&I

1.5

1.5

82665 D

CAB TILT CYLINDER SEAL KIT, REPLACE

(INCLUDES JOB CODE 82665 C)

2.0

2.0

82665 E

5.5

5.5

82681 A

CONTROL LEVER, R&I (FOR LIFT, TILT OR ANGLE)

0.8

0.8

82691 A

CONTROL LEVER, R&I FOR AUXILIARY CONTROL

(INCLUDES REPLACING BEARINGS & SEALS)

0.8

0.8

82691 B

HAND CONTROL VALVE, R&I

- BLADE CONTROL

1.5

1.5

82691 C

- STEERING CONTROL

1.4

1.4

82691 D

- RIPPER / ATTACHMENT CONTROL

1.4

1.4

82691 E

1.0

1.0

82691 F

TILT CYLINDERS

82665

HYDRAULIC OIL COOLER

82681

HYDRAULIC OIL COOLER, R&I

DOZER HYDRAULIC EQUIPMENT

CONTROLS
PEDALS/QUADRANTS/LEVERS

82691

HAND CONTROL GRIP, ROD & BOOT, R&I (ONE CONTROLLER)

8-7

Copyright

HYDRAULIC SYSTEMS
CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

RIPPER HYDRAULIC LINES

RIPPER LIFT CIRCUIT LINES

85051

FITTING - CONTROL VALVE, R&I

'A' PORT

0.8

0.8

85051 A

0.8

0.8

85051 B

0.8

0.8

85051 C

0.8

0.8

85051 D

LINE - CYLINDER PORT, R&I

0.5

0.5

85051 E

FITTING - CYLINDER PORT, R&I

0.5

0.5

85051 F

RIPPER LIFT CYLINDER, R&I

1.0

1.0

85061 A

CYLINDER SEAL KIT, REPLACE

(INCLUDES JOB CODE 85061 A)

1.7

1.7

85061 B

CYLINDER TUBE, R&I

(INCLUDES JOB CODES 85061 B)

1.7

1.7

85061 C

'B' PORT
LINE - CONTROL VALVE, R&I
'A' PORT

'B' PORT

RIPPER HYDRAULIC CYLINDERS

RIPPER LIFT CYLINDER

85061

NOTE: FOR RIPPER HYDRAULIC EQUIPMENT CONTROLS,

REFER TO MACHINE LOCATION 82691.

8-8

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

MAINTENANCE
CAPTURE, EVACUATE & CHARGE AIR CONDITIONING SYSTEM

1.3

1.3

90001 A

1.2

1.2

90002 A

4.2

4.2

90003 A

TROUBLESHOOTING
TEST AIR CONDITIONING SYSTEM USING
LEAK DETECTOR & MANIFOLD GAUGES

REMOVAL & INSTALLATION OR

OVERHAUL
RIPPER ASSEMBLY, R&I

MAIN FRAME & CHASSIS

CHASSIS OR MAIN FRAME

90111
90111 A

MAIN FRAME, REPLACE

MOUNTS & SUSPENSION

90115

RUBBER CUSHIONS, R&I ( ENGINE MOUNT)

- FRONT

- REAR

2.0

2.0

90115 A

2.0

2.0

90115 B
90115 C

ROPS SUPPORT BRACKET, R&I

COUNTERWEIGHTS, DRAWBARS & HITCH

90117

DRAWBAR / TOW HOOK, R&I

0.5

0.5

90117 A

REAR COUNTERWEIGHT, R&I

2.6

2.6

90117 B

9-1

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

PROTECTIVE COVERINGS /
APPEARANCE / CONVENIENCE
HOOD & SIDE PANELS

90131

HOOD ASSEMBLY, R&I

2.1

2.1

90131 A

HOOD LOCK, R&I

0.4

0.4

90131 B

ENGINE SIDE PANEL, R&I (ONE)

0.5

0.5

90131 C

HINGE ASSEMBLY, R&I (ONE)

0.3

0.3

90131 D

LATCH ASSEMBLY, R&I (ONE)

0.3

0.3

90131 E

ENGINE SIDE PANEL (LOWER), R&I (ONE)

0.5

0.5

90131 F

CAB SIDE BOTTOM PANEL, R&I (ONE)

0.5

0.5

90131 G
90131 H

HOOD REAR SUPPORT FRAME, R&I

SHROUDS & GRILLES

90132
0.6

0.6

90132 A

TRACK GUARD, R&I (ONE)

0.4

0.4

90135 A

POWER TRAIN GUARD (MIDDLE BELLY PAN), R&I (ONE)

1.4

1.5

90135 B

POWER TRAIN GUARD (FRONT BELLY PAN), R&I

(INCLUDES JOB CODE 90135 B)

2.4

2.5

90135 C

POWER TRAIN GUARD (REAR BELLY PAN), R&I

(INCLUDES JOB CODE 90135 B)

2.4

2.5

90135 D

ACCESS COVER / DOOR FOR BATTERY, R&I

0.3

0.3

90135 E

RADIATOR GRILLE, R&I

GUARDS & SHIELDS

90135

9-2

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

PAINT & DECALS

JOB CODE

90137

NOTE: WHEN USING PAINT / DECAL JOB CODES, A DETAILED

EXPLANATION TELLING WHAT, WHY, & HOW
MUCH IS REQUIRED.

PAINTING

90137 A

REPLACE DECALS

90137 B

MIRRORS

90138

REAR VIEW MIRROR, R&I

0.3

0.3

90138 A

ENVIRONMENT CONTROLS
SOUND CONTROL

90141
90141 A

INSULATION PANELS, R&I

AIR SYSTEM CONTROL

90142
0.3

0.3

90142 A

CAB ASSEMBLY, R&I

(INCLUDES RUBBER MOUNTING BUSHINGS)

6.0

6.0

90311 A

CAB ASSEMBLY, TILT

0.7

0.7

90311 B

CAB AIR FILTER, R&I

CAB
CAB FRAME & HARDWARE

90311

NOTE: FOR UNITS WITH AIR CONDITIONING ADD JOB

CODE - 90001 A - WITH THIS JOB CODE.

9-3

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

DOORS & WINDOWS

JOB CODE

90313

DOOR LOCK / HANDLE, R&I

0.5

0.5

90313 A

DOOR ASSEMBLY, R&I

0.7

0.7

90313 B

WINDOW ASSEMBLY, R&I

2.0

2.0

90313 C

SHUTOFF VALVE - ENGINE, FOR HEATER, R&I

0.8

0.8

90315 A

HEATER CORE, R&I

1.8

1.8

90315 B

HEATER HOSES, R&I

- HEATER CORE

1.3

1.3

90315 C

1.0

1.0

90315 D

HEATER VALVE, R&I

1.1

1.1

90315 E

HEATER CONTROL, R&I

0.6

0.6

90315 F

HEATER & DEFROSTER SYSTEM

90315

- ENGINE

90315 G

CAB AIR FLOW DUCT, R&I

AIR CONDITIONING SYSTEM

90317

NOTE: JOB CODE - 90001 A - IS NOT INCLUDED IN THESE AIR

CONDITIONING CODES. ADD - 90001 A - ONE TIME PER
A/C SYSTEM REPAIR, IF NECESSARY.

EVAPORATOR CORE, R&I

2.7

2.7

90317 A

EXPANSION VALVE, R&I

1.2

1.2

90317 B

AIR CONDITIONING LINE - EXPANSION VALVE, R&I

1.2

1.2

90317 C

INTERMEDIATE LINE BETWEEN EXPANSION

VALVE & DRYER, R&I

1.2

1.2

90317 D

AIR CONDITIONING LINE - DRYER, R&I

1.2

1.2

90317 E

INTERMEDIATE LINE BETWEEN EVAPORATOR CORE &

COMPRESSOR, R&I

1.2

1.2

90317 F

9-4

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

AIR CONDITIONING LINE - COMPRESSOR, R&I

1.2

1.2

90317 G

AIR CONDITIONING CONDENSER, R&I

1.2

1.2

90317 H

AIR CONDITIONING LINE BETWEEN CONDENSER &

COMPRESSOR OR DRYER, R&I

1.2

1.2

90317 I

AIR CONDITIONING COMPRESSOR, R&I

1.3

1.3

90317 J

AIR CONDITIONING COMPRESSOR, OVERHAUL

(INCLUDES JOB CODE 90317 J)

2.5

2.5

90317 K

COMPRESSOR CLUTCH ASSEMBLY, R&I

1.2

1.2

90317 L

COMPRESSOR PULLEY - ENGINE CRANKSHAFT OR FAN, R&I

1.5

1.5

90317 M

BELT - COMPRESSOR, R&I

0.5

0.5

90317 N

RECEIVER - DRYER, R&I

1.2

1.2

90317 O

COVER / PANEL - CONDENSER, R&I

0.5

0.5

90317 P

BLOWER MOTOR & COVER, R&I

1.0

1.0

90317 Q

DRAIN HOSE - EVAPORATOR PAN, R&I

0.5

0.5

90317 R

0.7

0.7

90318 A

OPERATOR CONSOLE CONTROLS

GUARDS/SHROUDS

90318

SHROUD/GUARD, R&I (INSTRUMENT CLUSTER/PANEL)

90318 B

CONSOLE/SHROUD, R&I - OPERATOR COMPARTMENT

HEADLINER & FLOORMAT

90319

HEADLINER, R&I

0.7

0.7

90319 A

FLOORMATS, R&I

0.2

0.2

90319 B

9-5

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

PROTECTIVE STRUCTURES
ROLL OVER PROTECTION - ROPS

90321

BRUSH SWEEP GUARD, R&I (ONE)

0.4

0.4

90321 A

CANOPY FOR BRUSH GUARD, R&I

2.0

2.0

90321 B

ROPS PROTECTION SCREEN, R&I

- FRONT

0.2

0.2

90321 C

- SIDE

0.3

0.3

90321 D

- REAR

0.5

0.5

90321 E

5.5

5.5

90321 F

0.3

0.3

90331 A

0.5

0.5

90331 B

SEAT ASSEMBLY, R&I

1.0

1.0

90331 C

SEAT BELT, R&I

0.3

0.3

90331 D

SEAT BRACKET, R&I

(INCLUDES JOB CODE 90331C)

2.2

2.2

90331 E

SLIDE TRACK - SEAT, R&I

(INCLUDES JOB CODE 90331 C)

1.7

1.7

90331 F

ARM REST, R&I

0.5

0.5

90331 G

ROPS ASSEMBLY, R&I

SEATS / BELTS / ADJUSTERS

SEAT & SUPPORTS

90331

SEAT CUSHIONS, R&I

- BACK

- SEAT

9-6

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

GROUND ENGAGING
COMPONENTS
BLADE & CUTTING EDGES

92611

DOZER BLADE, R&I

3.0

3.0

92611 A

CUTTING EDGE, R&I

- CENTER

1.1

1.1

92611 B

- END BITS

0.6

0.6

92611 C

0.3

0.3

92621 A

0.3

***

92623 A

0.3

0.3

92625 A

PIN OR BEARING SUPPORT BLOCK, FOR LOWER BLADE

MOUNTING OR PUSH BEAM, R&I

1.0

1.0

92627 A

BUSHING - PIN OR BEARING SUPPORT BLOCK FOR LOWER

BLADE MOUNTING, R&I
(INCLUDES JOB CODE 92627 A)

2.0

2.0

92627 B

PIVOT BRACKET ASSEMBLY, R&I

(INCLUDES JOB CODE 92627 B)

2.5

2.5

92627 C

PINS, BEARINGS & LINKS

LIFT COMPONENTS, PINS & BUSHINGS

92621

PIN - LIFT CYLINDER ROD EYE TO BLADE, R&I

ANGLE COMPONENTS,
PINS, BUSHINGS & LINKS

92623

PIN - ROD END OF ANGLE CYLINDER, R&I

TILT COMPONENTS PINS,

BUSHINGS & LINKS

92625

PIN - ROD END OF TILT CYLINDER, R&I

DOZER BLADE MOUNTING PINS, BUSHINGS &

BRACKETS

9-7

92627

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

C-FRAME / PUSH BEAMS PINS,

BUSHINGS & LINKS

JOB CODE

92629

PIN - MOUNTING C-FRAME TO MOUNTING BRACKET, R&I

0.4

***

92629 A

BUSHINGS, R&I
(INCLUDES JOB CODE 92629 A)

1.1

***

92629 B

RIGHT LEVER ASSEMBLY, R&I

***

92629 C

LEFT LEVER ASSEMBLY, R&I

***

92629 D

LINKS BETWEEN LEVER ASSEMBLIES, R&I

***

92629 E

LEVER BUSHINGS, R&I

***

92629 F

PINS - MOUNTING PUSH FRAME TO BLADE, R&I

***

92629 G

BUSHINGS, R&I
(INCLUDES JOB CODE 92629 G)

***

92629 H

TIE ROD, R&I (ONE)

***

92629 I

STRUCTURAL MEMBERS
LIFT CYLINDER TRUNNIONS

92631

YOKE ASSEMBLY - LIFT CYLINDER TRUNNION, R&I (ONE)

1.2

1.2

92631 A

BUSHINGS - YOKE ASSEMBLY, R&I (ONE YOKE)

0.6

0.6

92631 B

***

92633 A

***

2.5

92633 B

DIAGONAL TIE RODS, R&I (ONE)

***

0.9

92635 A

DIAGONAL TIE RODS, OVERHAUL (ONE)

(INCLUDES JOB CODE 92635 A)

***

1.5

92635 B

C-FRAME / PUSH BEAMS & MOUNTING

TRUNIONS

92633

C-FRAME, R&I
PUSH BEAMS, R&I
(WITH BLADE)

BLADE LEVELING BEAMS &

STRUTS / LINKS

92635

9-8

Copyright

CHASSIS / STRUCTURE
MOUNTED EQUIPMENT

CRAWLERS
1650K

1850K

MACHINE
LOCATION

JOB CODE

RIPPER GROUND ENGAGING

COMPONENTS
RIPPER TEETH & SHANKS

95011

POINTS - RIPPER TEETH, R&I (ONE)

0.3

0.3

95011 A

SHANKS - RIPPER TEETH, R&I (ONE)

(INCLUDES JOB CODE 95011 A)

0.6

0.6

95011 B

0.3

0.3

95021 A

0.8

0.8

95021 B

0.3

0.3

95021 C

1.1

1.1

95021 D

0.3

0.3

95021 E

0.8

0.8

95021 F

PINS - RIPPER LIFT CYLINDER, R&I

0.5

0.5

95021 G

BUSHINGS - CYLINDER PINS, R&I

(INCLUDES JOB CODE 95021 G)

1.1

1.1

95021 H

ARM/LINK, R&I
- UPPER

0.4

0.4

95021 I

1.4

1.4

95021 J

2.6

2.6

95031 A

RIPPER PINS, BUSHINGS & LINKS

RIPPER COMPONENT PINS,
BUSHINGS & LINKS

95021

PINS - UPPER LINK, R&I

- ONE

- ALL
PINS - LOWER LINK, R&I
- ONE

- ALL
PINS OR ROD - MOUNTING SHANKS, R&I
- ONE

- ALL

- LOWER

RIPPER STRUCTURAL MEMBERS

RIPPER ASSEMBLY

95031

RIPPER SHANK TOOLBAR, R&I

9-9

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REQUEST FOR ADDITIONAL JOB CODE

Form No.

of Machine Location Job Code Manual Used.

Model No.

of Tractor or Implement

Machine Location No.

Closest Available Job Code

Job Code Requested

All Operations Included in Job Code Requested

Dealer Name
City, State & Zip
Phone No.
Dealer Signature
Date
Mail Completed Form To:
CASE CORPORATION
700 State Street
Racine, WI. 53404
Attn: Warranty Administration

Labor hour adjustment requests for a specific Job Code can be submitted to the
Territory Service Manager. All related documentation MUST BE INCLUDED, I.e.,
copies of work orders, time sheets, etc.

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