ROAD TRANSPORTATION ANALYSIS
Saddle & Shipping Data:
Ws= Shipping weight + 1.5 impact factor
A= Saddle Length
B= Saddle Height from vessel Center
b= Saddle Width
Saddle include angel
COG= Left Tan line to COG distance
L1= Saddle sepration, Saddle CL to CL
D1= Distance from left saddle to left tan line
D2= Distance from right saddle to right tan line
L2= COG to left saddle
L3= COG to right saddle
Vessel Data:
I.D Inside diameter of the vessel
ts = thickness of shell
r = Inside radius of the vessel
R = Outer radius of the vessel
L = Vessel T/L to T/L distance
A' = Left saddle to Left T/L
A'' = Right saddle to Right T/L
Stress Values: Shipping/Transportation, assued the vessel is cold and not pressurized.
FY = Yield stress of saddle
Sa = Allowable stress of saddle (0.9 * FY)
Sb = Bending stress of saddle (2/3 * Sa)
Transportation Force Coefficients, (for road transportation):
Kx = Transverse load coefficients,
Ky = Vertical load coefficients
Kz = Longitudinal load coefficients,
Unit
68689.5 Kg
4199 mm
2650 mm
475 mm
132
673614 N
2126 mm
4000 mm
1100 mm
600 mm
1026 mm
2974 mm
4500 mm
25 mm
2250 mm
2275 mm
5700 mm
1100 mm
600 mm
248.2 N/mm2
223.38 N/mm2
148.92 N/mm2
0.5
1.5
1.0
Load per saddle due to transport forces:
Fx= Trasverse loading due to shipping forces (Kx*Ws)
Fy= Vertical loading due to shipping forces (Ky*Ws)
Fz= Longitudinal loading due to shipping forces (Kz*Ws)
336806.94 N
1010420.83 N
673613.89 N
Due to FX
Q1 = Load on left saddle, [W SL2/L1]+[FXB/2A]
Q2 = Load on right saddle, [WSL3/L1]+[FXB/2A]
279061.84 N
607111.80 N
Due to FY
Q1 = Load on left saddle,[(WS+FY)L2]/L1
Q2 = Load on right saddle,[(W S+FY)L3]/L1
431954.91 N
1252079.81 N
Due to FZ
Q1 = Load on left saddle, [W SL2/L1]+[FZB/L1]
Q2 = Load on right saddle, [WSL3/L1]+[FZB/L1]
Max, Q1 =
Max, Q2 =
619051.16 N
947101.13 N
619051.16 N
1252079.81 N
Q = Saddle is designed for the Max Load
1252079.81 N
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Load Diagrams for Moments and Forces:
L1 = Saddle sepration, Saddle CL to CL
L2 = Vessel skirt/leg base to left saddle
L3 = vessel right saddle to top head
OAL = L1+ L2 + L3
4000 mm
2000 mm
2282 mm
8282 mm
673614 N
81.3347 N/mm
313062 N
360552 N
W = weight of vessel plus any impact factors
w = W / OAL
Q1 = Load on left saddle, w[(L1 +L2)2 - L23] / 2L1
Q2 = Load on right saddle, [W-Q 1]
M1 = Moment at left saddle, wL22 / 2
162669376.27 N-mm
M2 = Moment at mid span, Q1(Q1/2w - L2)
1117745778.54 N-mm
M3 = Moment at right saddle, wL / 2
2
3
1
2
3
4
5
6
211776170.25 N-mm
Longitudinal bending at left saddle without stiffeners,
S1 = (+) M1/(K1r2ts)
3.23 N/mm2
S2 = (-) M1/(K7r2ts)
-1.27 N/mm2
Longitudinal bending at mid span without stiffeners,
S1 = (+) M2/(K1r2ts)
22.19 N/mm2
S2 = (-) M2/(K7r2ts)
-8.72 N/mm2
Longitudinal bending at right saddle without stiffeners,
S1 = (+) M3/(K1r2ts)
4.20 N/mm2
S2 = (-) M3/(K7r2ts)
-1.65 N/mm2
Tangential Shear at left saddle - shell not stiffened A' < 0.5R
S7 = K3Q1/(rts)
Tangential Shear at right saddle - shell not stiffened A'' < 0.5R
S7 = K3Q2/(rts)
8
Since, L=
9
10
5700
Circumferential bending at horn of left saddle, shell not stiffened [L < 8R]
S10 = (-)(Q1/(4ts(b+1.56(rts)-12K6Q1R/(Lt2s)
Circumferential bending at horn of right saddle, shell not stiffened [L < 8R]
S10 = (-)(Q2/(4ts(b+1.56(rts)-12K6Q2R/(Lt2s)
Circumferential Tension/Compression at left saddle[A' < 0.5R]
S12 = (-) K5Q1/ts(b+1.56(rts)
11
Circumferential Tension/Compression at right saddle[A'' < 0.5R]
S12 = (-) K5Q2/ts(b+1.56(rts)
12
1100 < 1137.5 mm
7.64 N/mm2
600 < 1137.5
15.45 N/mm2
A/R= 0.4835164835
5700 < 18200 mm
40.11 N/mm2
5700 < 18200 mm
61.37 N/mm2
1100 < 1137.5 mm
-21.2751872905 N/mm2
600 < 1137.5 mm
-32.5494160288 N/mm2
K1 = 0.398
K7 = 1.013
K1 = 0.398
K7 = 1.013
K1 = 0.398
K7 = 1.013
K3 = 0.694
K3 = 0.694
K6 = 0.01
K6 = 0.01
K5 = 0.726
K5 = 0.726
Stress result for transportation saddle:
Type of Stress
1 Longitudinal bending @ left Saddle,
2 Longitudinal bending @ left Saddle,
3 Longitudinal bending @ midspan,
4 Longitudinal bending @ midspan,
5 Longitudinal bending @ right Saddle,
6 Longitudinal bending @ right Saddle,
7 Tangential Shear @ left saddle,
8 Tangential Shear @ right saddle,
9 Circumferential Stress @ horn of left saddle,
10 Circumferential Stress @ horn of right saddle,
11 Circumferential Compression @ left saddle,
12 Circumferential Compression @ left saddle,
S1 =
S2 =
S1 =
S2 =
S1 =
S2 =
S7 =
S7 =
S10=
S10=
S12=
S12=
Allowable
223.38
223.38
223.38
223.38
223.38
223.38
99.28
99.28
186.15
186.15
186.15
186.15
Actual
Unit
3.23 N/mm2
-1.27 N/mm2
22.19 N/mm2
-8.72 N/mm2
4.20 N/mm2
-1.65 N/mm2
7.64 N/mm2
15.45 N/mm2
40.11 N/mm2
61.37 N/mm2
-21.28 N/mm2
-32.55 N/mm2
Since all the above resultant stress are within the allowable stress, Hence saddle provided for transportation is adequate.
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