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230 views16 pagesMagnetic Particle Examination Procedure
MPI
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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/ 16
Fey Ar atcchenet
"(Raia Packge 2 PETRONAS,
COMACTOR Petes mee oHED foaieonee ovine: RAPcreNs 201-2
Bicone Rap ova 100 NG PRC BO [Pass tote
MAGNETIC PARTICLE EXAMINATION PROCEDURE
eats crnsy [SSS vas
eo Porenalee va ‘Rainy And Petrocheical
Integrated Development
(RAPID Package 2
ast a a PR PRE
[Poms zor76
1. GENERAL PRINCIPLES...
1.4, PURPOSE.
‘Table of Content
412. GENERAL REGUREMENTS AND SCOPE OF APPLICATION
1.3. NoRwArive REFERENCE
2, MAGNETIC PARTICLE TESTING TECHNOLOGY AND TECHNICAL REQUIREMENTS...
2:4. Ovenvew.
22.2. Macncnc PARTICLE TESTING PROCEDURES,
2.4 OPERATONINSTRUCTION.
2.5 Secunury REQUIREMENT.
ZMAaNEnC PARTICLE TESTING DEW.
2:7 MAGNET SUSPENSION SOLUTION AND MAGNETIC POWDER
2.8 STMIOARO TEST BLOCK.
2.9 THE TYPE AD SELECTION OF MAGNETIZING ELECTRICITY CURRENT.
2:10DiRECTION OF MAGNETZATION
2.11 MAGNETZATION SPECIFEATION
2:42 QUALITY CONTROL
2.19 PREPARATION OF TESTED WORKPIECE SUREACE.
2.14 TESTING O>PORTUNITY.
2S TESTING METHOD
2-18 MAGNETIC MARK DISPLAY, OBSERVING AID RECORDING.
247 REWEW
2.1BMAGNETC PARTICLE TESTING FOR PRESSURE EQUPMENTIN USE.
2.19 DEMAGNETZATON
2.20 QUALITY CLAGSIFIONTION OF MAGNET PARTIC TESTING
APPENDIX: MAGNETIC PARTICLE TESTING REPORT.
FSE® be contr on Level Ill approval for Hris Pravedure Ratiary rd PAOCROTST
tegrated Devlopme
fseg (RAPID) Package? ccmmsiad
CONRACTOR Petes MESHED Conactne: RAMEICTONS0I6
4. Goneral principles
14. Purpose
‘The purpose ofthis cnvereal process planning & to guarantee the qualiy of pressure
equipment non-destusive testing (NDT), specif work content of pressure equipment
Inspection technology, werking process and method, also, make sure the qually of
detection technology measures
12. General requirements ad scope of application
412.4, This procedure is utebe forthe nondestructive tating of pressure equipment such as
boler pressure vesseland proces piping, nor-pressure equipment canbe performed with
the reference othe procedure.
4.22. The testing scope of the different testing methods shouldbe cari out according to their
applicable scope respectively
1.28. This universal process planning isa gener! process document that canbe used for
pressure equipment nen-destucive testing. Therefore, relevant technological procedure
{etecon technology measures) or operation instruction should be compled based on
‘Specie siuaton of ifeent projets, detection equipment and tt tems, clear the
quirements of tachi, quality contol and al the tested werkpiece inspection process
aramoters.
41.24. For some princiles tat universal process planning is ot stipulated, relevant nation
regulations and standards should be executed. For some inconsistent stuatlons, relevant
‘atonal regulations, procedures and standards also can be used as reference.
4.25. Detection place and environment shouldbe helpful to effective implementation ofthe NOT
‘and comply withthe requements of relevant natonal and local envronmenta heath and
labor protection aw and regulations. Trying to avoid the envionment or place that have
{great intuence tothe rumen body and may interfere wih the normal operation, observation
{and judgment of pereornel. When testing condone donot conform tothe technological
Fequements of the stzrdard or operational contions, itis necessary to adopt effective
‘measurements; the ectng procedure can be cari out when the conto can satisfy
the requirements. However, when enviconmental condtions endanger the test resus, stop
testing.
41.26. NDT records shall be tue, accurate and timely, complete and effective wth the acceptance
of coresponting persennel by signature. NOT report data shoukd be consistent withthe
record and the frmat need to accord with the requirments of standard and management
system.
"ASME BPVC Section V- Nondestructive Examination
[ASME BPVC Section Vll- Rules for Conetucton of Pressure Vessels
2, Magnetic particle testing technology and technical requirements
24, Overview
Magnetic parle testing system i suitable for the surface and near surface defects testing of
ferromagnetic material pat, compost plate and pipe material. Moreover, also applies tothe B Fatinary And Petrochemial
Integrated Development
SEG (RAPID) Package’?
—— ‘wucnenepanmcueexanarion
CONACTORPrjetnas MeROHTD oe Conmetio:—RAREICTEOS 046
aT a a 08 REPRE [Paws tore
surface and near surface defects testing of ferromagnetic materials but welded joint. Type
welded joint and filet wed, Besides these, relevant supporting elements and stuctue of
Pressure equipment can use the rule as reference.
Notes: Magnetic particle testing isnot suitable for non ferromagnetic materia esting
22, Magnetic particle testing procedures
Pre-veatment_—s Magnetizing Add magnetic powder or magnetic suspension
— Observing endrecording magnsic trace ——r Evaluation defects
+ Demagnatizaon —» Final raatment
2.3 Preparation fortesing
2.3.4 Equipment
‘The magnetizing equpmentshat bein accordance wth ASME V, Arte 7,
When the dry powder tecnique is used, a compressed air powder blowor shall be utilized for
pander application in any postion. Other appicatrs may be used if qualfied Inthe same surface
Postion a the examination object surface, Applicators qualified fr the over-head poston may b=
Used in any ather positon Appcators qualified for the vertcal postion may be used in the
horizontal and fat postions,
Magnetic patles shal contact wth the component background,
Nenconductve materials sich 2 plastic shim stock may be used to simulate nonconductve
onagneti coatings for procedure and personnel qualification.
2.3.2 Personnel
[NT personne shal be quaifed for ASNT level Ilor PCN Level Ilor equivalent
[MT personnel performing magnetic parle examination shal be qualfld and certified in
accordancewith the requirements of HT's Wiriten Practice foc NDTPersonnel Training, Examination
(Quaifcation an Certification based on te roquitements oP SNT-TC-14"
124 Operation instruction
24.1 Operation instucton guide which is making according otis general technology procedure
‘documents is needed tefore testing; the content of instucton should meet the requirement of
standard ASME V, era 7
2.42 Operation instruction should be verfled by adopting standard test workpiace to confirm
nether the instruction can meet relevant requirements
2.43 When confmation process cannat be done by standard test workpiece, vefletlon procedure
could fish by standard test back atthe testing part of workniece
25° Securyrequremenis
When processing the magnetic partic testing, possibilty of danger shouldbe focus on,
‘wen etung
41) Elects shock cused ty short cei current or the bum caused by the une of arge current
‘which is under ow votage.
2) When testing by fuorescent magnetic partic, the black ight which Is e2used by black ight
lam has damage effect on eye and skin,
3) When using or removng excess magnetic powder, especial for dry powder, th
parculate mater in tsting environment is easy to enter into eye oe
4) The damage efoct wich is caused by using toe magnetic powder and other materials
pended ine Ana Paroaheni
bse. gages" | mmm
15) Fle accident causee by using curent fow method and contact mato at infammable and
26
261
282
263
27
274
272
273
explosive fl
Magnetic pate testing deve
"Magnetic pate testing device should comply with requirements in standard ASME V, ale 7
Each alternating curenteletromagnetc yoke shall havea iting power of atleast 10 1b (4.5
kg) atthe maximum pce spacing that wil be used. Each direct curent or permanent magnetic
yoke shall havea fing paver ofa east 40 (18 Kg) a the maximum pole spacing that wil
‘be used. Each weight shall be weighed with a scale fom a reputable manufacturer anc
steniled wit the applcable nominal weight pir to rst use. A weight need only be vied
‘gan f damaged ina manner that could have caused potential oss of materia.
Fer thie technique, magnetization is accomplished by hgh amperage power packs operating
‘as many a8 tree ccuts that are energized one at aime in rapid succession. The effect of
these rapidly alternating magnetizing currents ito produce an overall magnetization ofthe
part in multiple dretons. Circular or longitudinal magnetic elds may be generated in any
combination using the varius techniques de-sribed in 753 and T-784
Magnetic FietdStrangt.Oniy thee phase, fullwave rectified curent shall be used to
‘magnetize th part. Ths nial magnetizing curent requirements foreach crcut shall be
Cstabished using the reviousy descabed guidelines (see T-753 and T-754), The adequacy
‘ofthe magnetic field stall be demonstrated using artificial faw shims ora pie-shaped
‘magnetic parce field indleator In accordance wih T-764. A Hallet probo
Corresponding supplementary testing device shouldbe provided according to ferent testing
‘method. For example: magnet fel strength device, tye At, C, Mand Mt block, standard
test block, magnetic eld indestor and precintaton tube of magnetic suspension
concentration, 2~ 10 tmes magnifying glass, polarization timer, ammeter, black ght lamp,
black ight irradiation, sla meter, gauss meer, tc.
Magnetic suspension soluion and magnetic powder
Magnetic powder must possesses the properties thigh magnetic conduct, low magnetic
reminisce and inter-atvacton. There should have higher contrast between the color of
‘magnetic particle (magnotic cream) and that of the workpiece surface which Is being tastes
(ther requirement of magnetic poder and ts performance should comply with standard
AASWE V, Ate 7.
Etter kerosene or water is used asthe dlpecsion medium in the method of wet magnetic.
Povide. water i lected, aright amount of anrust and surface-acive agent must be
Added, Moreover, antivaming agent shouldbe added when necessary. Kinematic viscosity of
oilbased carer in °C wae less than or equal to 3.0/, under using temperature was loss
than or equal 109107 fash point snot ess than 94 °C, and without uorescency, active
and pecular smell
‘The concentration of the magnetic suspension iqu should be based onthe type, granularty,
application means andthe state ofthe surface ofthe warkpiace bing tested, etc. ofthe
‘agnetle particle. Ceneraly i shouldbe confimed according to tabe 3.63. In ation,
‘magnetic suspension shou be sie suleray before testing [OMGTOR Peta: WEEE Covinthios—RaPCTEOS SnEp2
Table 27.4 The concentration ofthe magnate suspension
‘Type ofthe magnets ] Concentration tobe | precptaion concentration Cncuding Tc
particle formulated (git) mL/100m.>
Ton fuoresoont
magnetic particles
Fluorescent magnet
particles
10~25 1228
05~30 or~oa
28 Standard test block
281. Standard test block
2.0.1.1 The standard test plats use to vey the combined performance of the magnetic parole
Inopecton equipment, magnete parle andthe magnetic euapensien laud and to know about the
fefectve fl intonsity and direction of the surface ofthe workpiece being tated, effective detection
area, 2s wall s if the magnetzing method is right. The block can be selected according to testing
sates and method, type At, C, Dand Ml CAN BE used
2.8.1.2 Magnetic parcle testng generaly should choose A\:30/100 type standard block. When
testing narrow parts tke weld groove, due tothe size, At type standard block cannot use propery,
‘therefore, we can choose C: 1150 type standard blocks. In order to infer ihe state of magnetation af
the tested workpiece surace more accurately, when user need o tecnica dacument has regulation,
Mt type oD type standard specimons can be used,
2.8.1.3 Standard block le sutabe for continuous magnetization method, when using
1) Ite surface ofthe standard test plate has rust, folding or occurs change ofthe magnetic
characteristics, tis required nt to keep on using it
2) Before using blocs, using slventto clean rust-proof o,f workplace suface fr paste block
Is uneven, which shoul be smoothed, and eliminate ol potion.
23) When using, the face wihout afc defect shuld be tuned towards outside In order to
havea good contact between fet pate and the surface being tested, transparent adhesive
tape can be used to st iton the surace being tested smoothly, and care shoud be taken
not cover the atl! defect onthe test pat,
4) Alter using the blocks, te blocks ean be cleaned and died by solvent, After desiccation,
costed with entrust ol and put back int the original bag to save.
‘5 When using standard test book, mageetc parce tesing technology and technological
procedures adopted shouldbe consistent vith the practical application,
2.9 Thetype and solocton of ragnetzing elect current
Magnetic partite testing should use alternating current (a), recifer current (uiliwave roc
hhalewave rectifier) and drect current can be used wen there we sparial needs. According to
the requirements of caleuating the magnetizing specication, ae magnetization current vale i
vali; rcifercurent valve isthe average one.
2.10 Direction of magnetization eres
rare
5, | een |
a =n
“The magnetization direction Includes longitudinal magnstization, compound magnetization and
‘érourfeontial magnetization. Dferent magnetization direction should be choosing according
to the shape, specficatins, and teat equrements ofthe pressure equipment.
2.10.1Longitudinal magnetizaion
‘When detest the defect whic i vertical o workiove avs cretion or the Angle between them
is greater than oF eqial to 45 °, the longiucnal magnetization method should be used.
Longitudinal magnetzaton can be obtined by folowing method:
1) Coling method (sve 19.39.1-1)
2) Magnetic Yoke Method (see fg. 29.12)
Fig.3.9.1-4 Coling method ig, 3.9.1-2 Magnotc Yoke Method
2.10.2 Cieumferencial magneization
‘When defects paral with a of work plece or wth an included angle smal than or equal to
45 need testing, crcumerencil magnetization method must be employed, and crcumferencal
magnetization can be perfomed by methods as flows:
1) Axa drestion energization method (soe fg2.10.2-1)
2) Cente conductor method (seo fg2.102-2
lets ple
eee curent Desecs Wortpince
ip. 2.10.21 decton energzanon method Refinery And Patrachomie
ee
ei Poa’ remoun 6
Sanaa erie
leet caret
Fi, 2.10.22 Cant conductor method Fig2.103 cross yoke magnetization method
2.40.3Resuttant magnetization
Resuitent magnetization inlwes many kind of methods ike cross yoke magnetization method
{600 fig. 2.10.3) and Cross coling metho.
2.10.4eldng joint ofthe pressure equipment magnetization generally choosa yoke method, the
‘contact method, winding cable and cross yoke magnetization method, see NBVTA7D124 appendix
B
2.41 Magnetization specification
2.411 Magnetic field strength
‘The strength of magnetic canbe confrmed by falling methods:
1) magnetic field strength uhich has magnetization current ch
{ormulain ASME V arce7;
2) The material cure whch has magnetic characterise can be used to determine the
appropriate magnetic fel strength;
{8 Magnets field strength on the surface tangential of the worksiece is tested by magnetic kd
strength indicator, Whee using continuous detection method, the valve shoud be 24 KA
~48 Am. The value calculated by residual magnetic mathod toting should be 14.4 k Aim.
4) Using standard block to determine the proper magnetic led strength
ctrzation s calculated y the
2.11.2 Axial dtecton energizafon and Centre conductor method
2.11.2 Centric conductor method can be used for test longitudinal defects and radial defects on
the end surface which the outer surface and the curent flow parallel orto oF the ange I
Jess than or equal o 45° and located in ecuaror hollow cylindrical workpiece.
2.11.22 magnetization specication of Axial drecton energization and Cente conductor method
Is calculated accoraing to table 2.11.2
Table 2.11.2Mogneization spociicaton of axial rection energization and cent conductor method
Formula of magetio euvent alelain
Testing method
‘iterate Curent | Direct curent (e), rectifier current
‘Contiauous method i @=18) D C32) D
Tenderer Ie (25~48) 0 Fe @5~45) D Fatiary And Patrochenead
Integrated Dovelopmont
(RAPID) Package? PETROMAS
NRACTOR reco: OER ISD oa ConmacNo: RAPIOTOREDOEZ
Bose AP a 00 PE PRE TOTO [Pasar
‘Notes, D isthe maxim size of workpiece cross section mm
Fis OFel mandrel method
‘When using the Cane conductor method, offset mandrel method should be adopted ithe current
cannot saity the testing requirements. The mandrel should be placed near the inter-wall,
Insulating measures fs neeced when conductor is contacted with inte-wall. Each length of
cffeciva detection zane is about four imes ofthe mandrel diameter (se figure 3.10.2) and should
hhave some everapping area the length of overlaping zane should not be less than 10% of
‘fective detection zone (0.4). Magnetizng curet stl be calculated according tothe formula in
{able 3102, value Dis the mandrel diameter plus 2 times workpiece thickness,
}}
§
ae
Magnetic field, Defects
Fig2.11.3 Effective area when using offeet mandrel method
2.41.4 Contactor method
2.11.4. When contactor rethod Is adapted to magnetic large workpiece party, magneto
‘specification should according to table 3.10:3
2.41.42 When the contactor method is employed, space between electric poles must be within
the range of 75~200ram, the effective width of the magnate lls the 1/4 pole space on
both sides of contre Ine and energization ime must not be too long, elect poles must
Contact work piece wel to avoid burning of work pieces. The area between two magnelic
should have everiappng space which in not loss than 10%. Detect magnetizing curent
‘should be accordina te tho standard bolck measured resus to vei.
“Table 211 4Ntagetizaton Cument Values Achieved By Contactor Mathed
Thickness of Work Piece T Current Value
‘am 1)
T=19 (B5~45) times contactor space
Tee (4=5) tines contactor spaoe Fatinary And Pvochemieat
Integrated Development
es paces PETRONAS,
ConmACTOR Pet are Contatti: RAMCTENESHNe 9a
Basan avo Bo ws UG PRE OTOH Page oT
2.41.5 Yoke magnetization metiod
2.41.5.1Space between magnetic poles of magnatic yoke must be within the range of 75~200nm,
‘The effectve width of ea tested within the lne of both 14 poles of magnetic yoke, and
tare must have overlapped magnetized area whichis nc ss than 10% each time.
2.11.52 When using portable magnetic indicator magnetized workpiece, the ling force of the
Portable magnetic device shouldbe great than or equal to 45g, whether the senstviy can
‘meet requirement must ke determined by tet piece resus,
2.11.6 Coiling method
2.4118. Axis of col produced ty cing method which paral to magnetic direction. th elective
magnetic area Is
4) Call method with ow filing factor is within the scope which frm the both ses to extend to
col cone rad retectivaly
1) Coil method wth mide fling factor is within 100mm ofthe scope which fram the both
‘dee fo extend tocol entra radius respectively
©) Coll method wth high ling factor is within 200mm ofthe scope which from the both sides
to extend to coll center recs respectively, Vihen te elective area ie beyond above
sc0pe, it should be veried by standard piece
2.11.62 When cong method Is needed to tost pressure equipment, which should be caleuated
‘and determined in acoréance vth the requirements of standard ASME V atl 7.
2.42 Qualty contol
2.12.1 Magnetic parte nspedion equipment, Instruments and materials should be check regulary
‘The lting frco of the electromagnetic yoke at least should be checked once half a year and
should be rechecked after the damage is repaired. Auxiliary magnetic powder Inspection
Instument, such 2s Bleck ight radiation, iluminaion, magnate fed intensity parameter, mill
tesla parameter, etc.,shauld be checked at least once a year. Ammeter of Magnetic particle
Inspection equlpment shoud be checked a least once haf a year. Checking procedure shoud
be procossed aftr the important electical equpment repair or overhaul
2.122 The concentration ofthe new magnetic suspension should meet the requirements of tho 343,
Before slaring of testing procedure, performance of detection equipment and magnetic
suspension shouldbe checked by standard block or peoe
2.1233 Before testing, the wetblty of magnetic suspension should be tested, Specialy, adding
‘magnetic suspension on tested workolece surface, if the quid fim of magnetic suspension 1
continuous, its wettability i qualified, otherwise is unqualified,
2.124 Ifthe magnetic particle testing for pressure equipment is processed by fixed magnetic
detection, the suspension palton should be testad avery week for ole Uoed suopenion
Special, adding 100mm into sediment tuba ater mix the suspension tty When the
sediment tube is stil standng fr 6Omine,sedimentin the tube should be checked the
Sediment (olutant) on upper layers exceed 30% of unde ayer (magnetic pale) or the
‘escent suspension has obvious lorescent under the back ight, suspension potion can be
censured
2.13 Preparation of tested woriaoe surface Retiary aa Petrochemical
intograted Development
oes (APIO) Package? PeTROMAs
‘SounAcrOR Poeeo= On29160 one ‘contacto: RAMDICTERESHE TE
Eaecad TAP a ODP TRE IOUS [Pa rare
2.19.4 The eurface ofthe workpiece tobe tested shouldbe free of oy solr other substance
‘adhering magnetic parieles. The imegular state ofthe suface shoud nt affect the vay and
perectness ofthe tos result, otherwise It shouldbe treated property, suchas being sanded and
‘afer sanding the roughness of surface to be tested should not be higher than 25m.
2.19.2 he surface ofthe werkpiece to be tested has rsual coating and ifthe coating thickness is
Uniform and does not expeed 0.06mm and the Inspection result wll nat be affected, It can be
tested wth costing ater being agreed by technical drector of test company, and Keep the
document inthe archives
2.19.3 When magnetiction by using axa method and contact metho, In order to proven eocric are
buen the workploceeurface and improve the electreal conductivity, workpiece anc electrode
‘contac parts should be cean, electrode contact pad shal be installed when necessary, f
workpiece have bird hoes and the ner chamber, which shall be sealed,
2.13.4 When testing ervronnent Ike inside container or testing procedure requirement is high, In
‘ozderto enhanos the comparison, conzast enhancer shoul be use.
2.44 Testing opportunity
Magnetic particle testing of weld jit should be processed after the weld procedure fish. For
materiale wich have delayed erack tendency, magnetic partie testng should be processed at
least 24 nour of weld procedure fish, Besides other requirements, magnets particle testing for
fastening and forge plece shouldbe processed afar nal heat treatment
2.48 Testing method
2.18.1 Diferet testing mettod should be adopted according to diferent magnetic Particle test
requirement of pressure equipment. Classfcation of magnetle Parle test method i in tale
2154
Table 15.1 Classification of magnaic Partie test method
Conaton| ‘magnetic Parte tost method
‘Mgneicion powder | — Bry method Corescenes, nen Teorescence) ~ wet method
supporter Lisorescence, nonsorescence)
“Tine opportunity Tr
‘adding magneticion FRemanence and continous method
powder
‘Rial Gedion enewgization method, Contactor method, Cantic
Magneticmatnea | Sec
2.15:2Dry ponder mathod
1) Dry powder method i table for the continuous method testing of magnetic yoke and current,
which is atemating or haf wave recieation. If dry powder method is employed, magnetic
powder must be appledater the tested surface and magnetic powder are completely dried.
2) Dry magnetic powder can be applied with manual or electric power blower and other suitable
tools, and the magnetic powder must be evenly sppied to te tested surlace ofthe work ples,
“Too much magnetic must not be applied to prevent that magnetic trace of defects Is covered.
Moreover, blowing excessive magnetic powder must nati iuence magnetic race of defects. Fatinary And Petrochemical
Integrated Development
[RAPIO) Package’?
‘CONRACTOR Praeeo= tan 1D Contactos RAMBETEOS ONES
eT AP i S16 PE PRE HO [Parone
2.15.3 Wet ponder mathod
1) Wet ponder method is sutable for magnetic partie by using residual magnetic and
continuous method. If wet powder method is employed, magnetic suspension soliton must
be applied after the weole tasted surface wetted vith the magnetic suspension soliton
2) Application methods of magnetic suspension ean include spraying and dousng, ete but
not brush painting. Whichever method i chosen, must not cause a frge flow of tagnetc
‘suspension solution onthe testod surface,
2.18.4 Continuous method
For the continuous method, applleation of magnetic powder, observing the magnetic mark olay
{and magnetic suspension solution must be completed ducing the course of magnetization
Electicity poner transportaton time is 18-35, magnetization can be stopped alr 1 of stop using
‘magnetic suspension. In oder to ensure the effec of magnfeaton, magnetzation should be
processed atleast 2 times,
2.18.5 Remanence method
Remanence metic is sub fr tasted workpiece which coerce force is greater than or equal
to 1 kA andthe residual magnetic fel ater magnetization fs greater han or equal to 0.8.
1) When using residual method, magnetc powder shoul! be added after the end of the
‘lect, general eletity time should be 0.25 s ~ I. Before adding magnetic powder and
magnetic suspension, any stong magne objects are nat alowed o contact eurtace ofthe
workpiece tested.
2) When using AC magnetization method, phase contoler should be equipped wit to ensure
the workpiece magnoiztion effet.
2.18.6 Cross yoke magnetization method
1) The ena faces of four foles should be close tothe surface being tested as far as possible, the
maximum clearance should not exceed 1.5mm. When doing moving test, the Inspection
velocity should be unferm as far as possi and should not be more than Amin,
2) Werkplece is magnetzed by moving when cross yoke magnetization method 1 used,
magnetic suspension shoud be added to cover the effective magnetization scope and remain
‘wet so that form the defection magnotis mark
3) Observation of magnetic mark should be processed under the magnatizaton so that nat
broken down formed ragnetc mark
4) Performance of cross yoke magnification method shoul be tested by standard pice, anc
testing procedure under dynamic contin Is better, when the sensi may be inuenced
by technological data tke moving speed and magnetic pole spacing, shoud be review.
2.16 Magnetic mark display, observing and recersing
2.16.1 Magnotio mark depay i vided info rlovont dopey, non-elevan display and puppet cpl.
Defect magnetic mark wih lengthy raio >3 wil tested a8 linea” defect and the defect
‘magnetic mark wth length ratio <= 3 wi be Peated as round detect, The detect magnetic
‘mark with a length lass than 05m wil be Ignore.
2.182 Iftwo lines of, oF more defects onthe same ina and spaces between them sre2m, they Wl
be treated as one fine defect, he lenath wil be the sum of lengths ofthese two defects plus space
between them, atin a Patrocheicat
Intogrted Development
(RAPID) Package 2 vevmomas,
san RAP en PNG PRE SI [Parsee
2.16.3 The angle of Direction of magneto mark long axs dafect andthe workplce ans (all or hue)
's greater than or equal e 30, clspose tha defect as traneverse defects, otherwise as longtusinal
etecs
2.18.4 When fureacant magvetlc powder testing method is employed, appraisal of magnetic traces
‘must be performed under the black light in dark rooms, and the luminance of visible ight must
‘ot be higher than 20%, utraviolet Intensity of the tested surface of work pieces must not be
fawer than 1000/iem2, Test personnel can de fuorescent magnetic parce testing after mins
‘adaptation when they enfer into the dark space. Observation, testing personnel are not allowed
to ware glasses or filer wich has influence on detection,
2.18.5 Besides the magnet mark which Is caused by uneven magnetic particle on workpiece or
Improper operation is corfemed, other magnetic mark shouldbe regarded as defect. 2-10 mes
‘magnying len should be adopted viten confi small matks.
2.48.6 Testing recut shoul be recorded timely the recording of magnetic mark defect can be done
‘by photo, vdeo, sich tape and contrast enhancer and the defect location, length and nature
shouldbe iusrated on dat.
2.17 Review
Review proces Is needed when one of folowing condition i sate
1) Alor ish the test, sens tested by standard plece or block cannot meet requirement
2) Operation method is wrong or technical conlton changed during testing process
5) Bath sides of cotract as argument o thoy think Ris necessary
4) There has doubt for testing resus
2.18 Magnetic price testing fr pressure oquipmentin use
\Whnen processing magna patil testing for pressure equipment in use, forescent magnetic
patcle detection method can be adopted forts inner wall For pressure equipment which is made
by high strength steel and the crack including cold crack, hot crack and rehest crack) sensive
rmaterile and equipment which may have stress corrosion crack due to work fr a long time in
Cortosion medium envrorment, sinner wall should be tested by fuotescent magnetic particle
Selection method and the festing environment should comply with requirement n 3.15.5
2.19 Demagnetization
Generally, pressure equipment does not need to be demagnetized. However, i the rotating
equipment or accessories of pressure equipment reques resldual magnetic, demagnetization
should be precessed accoting to requirement
2.20 Qusity dasectin of magni particle testing
2.20.1 Any crack isnot slowed fo exist and any horatonal defect isnot alowed on fastning piece
‘and axis piece
2.20.2 Quali czssileaton
‘According to ASME W,andatory Appendix 6-4, these acceptance standards shall apply
unless other more restrsive standards are specified for specific matails or applications
within the Otsion,
Al surfaces tobe examined shal be fee of
(@) Relevant tinea indications
(b) Relevant rounded indestions grater han 3/16 in. (Sm; Ratnary And Petrochomveat
Integrated Doveopment
‘amy Pacts? PETROMAS
COMACTORPoetnos MEBEAED ed Conta: RAMRICTEE SH
acon aS wo HR REO OH [_ Pano
(0 Four o* more retvant rounded indications In a line separated by 1/16 in. (15 mm) oF les
(edge to edge) ar aS
Seaton
pagtmennmon {RAPIO) Peckage 2
CONRACTOR Project Wo: M6002.0100 PROCEDURE ‘Contract No: RAPIDICTCIOE 2018-2,
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