Siemens Power Generation 2004.
All Rights Reserved
Siemens Gasification and IGCC Update
Harry Morehead, Manager, IGCC Marketing
Presented at Asia Pacific Partnership Meeting
October 31, 2006
Columbus, OH
Agenda
Siemens Power Generation 2004. All Rights Reserved
Experience Update
Products
Service
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Siemens Power Generation
Product and Service Businesses
Power
Generation
Industrial
Applications
Gas turbines and combinedcycle power plants
Industrial size turbines and
power plants
Steam turbines and power
plants
Turbo compressors
Electrical generators
Service
Plant diagnostics
Wind Energy
Operating plant service
Gasification
SFG gasifiers
Siemens Power Generation 2004. All Rights Reserved
Group Executive Management
Instrumentation
& Controls
Instrumentation and control
systems
IT solutions for power plant
management
Oil and Gas sector
On shore and off shore
renewable wind energy
solutions
Stationary
Fuel Cells
Joint Venture
Framatome Advanced
Nuclear Power
(Siemens stake 34%)
Voith Siemens Hydro
(Siemens stake 35%)
Regional Offices Worldwide
Integrated global network for power generation
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Hrde Steelworks
(Dortmund, Germany)
Electrical
Output
(net)
Gas
Turbine
8 MW
VM5
Handan Iron & Steel
(Handan, P.R. China)
U. S. Steel Corp.
20 MW
CW201
(Chicago, USA)
STEAG/Kellermann
163 MW
V93
(Lnen,Germany)
DOW Chemicals
208 MW 1) 2 x W501D5
(Plaquemine, USA)
Nuon Power Buggenum
253 MW
V94.2
(Buggenum, Netherlands)
HRL
10 MW
Typhoon
(Morwell, Australia)
Sydkraft
6MW
Typhoon
(Vrnamo, Sweden)
ELCOGAS
300 MW
V94.3
(Puertollano, Spain)
ISAB Energy
521 MW
2 x V94.2K
(Priolo Gargallo, Italy)
ELETTRA GLT
180 MW
V94.2K
(Servola, Italy)
ARBRE
8 MW
Typhoon
(Eggborough, UK)
EniPower
250 MW
V94.2K
(Sannazzaro, Italy)
Main Features
Start-up
Blast-furnace-gas-fired, gas turbine as
compressor drive
1960/
Blast-furnace-gas-fired gas turbine
1960
First CC plant in the world with integrated
LURGI coal gasification (hard coal)
CC plant with integrated DOW coal
gasification
CC plant with integrated SHELL coal
gasification (hard coal and biomass blend)
CC plant with integrated drying gasification
process (lignite)
First CC plant in the world with integrated
biomass gasification
CC plant with integrated PRENFLO coal
gasification (coal and petroleum coke blend)
CC plant with integrated TEXACO heavy-oil
gasification (asphalt)
2000
1972
1987
1993 2)
1994/95
1996
1996
2)
1996
1997/98
3)
1998
1999
CC plant with steel-making recovery gas
2000
CC plant with integrated biomass gasification
2002
CC plant with integrated SHELL heavy-oil
gasification
2006
320,000+ operating hours
Customer/Plant
(Location)
Siemens Power Generation 2004. All Rights Reserved
Syngas Experience at
Modern IGCC Plants
1) 160 MW from syngas and 48MW from natural gas; 2) Natural gas firing; 3) Oil firing
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Customer/Plant
(Location)
DOW Chemicals
(Plaquemine, USA)
Nuon Power Buggenum
(Buggenum, Netherlands)
Global Energy/Wabash River
(West Terre Haute, USA)
Tampa Electric/Polk County
(Mulberry, USA)
ELCOGAS
(Puertollano, Spain)
NPRC/Negishi
(Negishi/Japan)
Opti/Long Lake
(Alberta, Canada)
Siemens Scope
ASU main air compressor
ASU air compressor (for start-up)
N2 compressors, O2 compressor
ASU main air compressor
O2 compressor
ASU main air compressor
N2 compressors, O2 compressor
IGCC plant Instrumentation & control system
Claus gas compressor
IGCC plant optimization and integration study
ASU main air compressor
N2 /air compressors, O2 compressor
ASU main air compressor
IGCC plant instrumentation
and control systems
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Siemens Power Generation 2004. All Rights Reserved
Compressors, Instrumentation
and Control Systems Experience
for IGCC Applications
Start-up
1987
1993
1994/95
1995
1996
1996
1997/98
2003
2006
Air / N2 / O2 / Syngas
Compressor Trains
Power Generation
Morehead, E761
Siemens Worldwide Global
Experience and Capabilities
Comprehensive power
Eastern
Europe
174
330
plant design, operating
experience
China
Single-point of
responsibility
for complete plant
Long-term partnership
Africa &
Middle East
World (GW)
679
with owner/operator
Advanced project
implementation tools
October 31, 2006
15
55
Central &
South America
Asia Pacific
(w/o China)
25
535
72
with constructors and
vendors
Partnership concept
Siemens Power Generation 2004. All Rights Reserved
Western
Europe
USA, Canada, Mexico
Steam Turbine
Gas Turbine
FY00
FY03
represent ~33% of U.S. fleet and ~20% of
worlds installed base
Plant design with O&M in mind over 110 successful
EPC projects (~30 GW) / 43 O&M contracts (~17 GW)
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Agenda
Siemens Power Generation 2004. All Rights Reserved
Experience
Products
Gasification
Power Generation
Service
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Siemens Solutions for
Todays IGCC Plants
IGCC Plant Instrumentation
and Control Systems
Siemens Power Generation 2004. All Rights Reserved
State-of-the-art Gas Turbines
IGCC Power Island
Reference Plant
SFG
Gasifiers
Steam Turbine
Generators
Air / N2 / O2 / CO2 / Syngas
Compressor Trains
Siemens O&M Services
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Scope of Acquisition
100%
Sustec
Holding AG
Not included
100%
100%
FUTURE ENERGY
GmbH
Siemens Power Generation 2004. All Rights Reserved
Scope of Acquisition
Sustec AG
50%
Sustec
Industries AG
(50% Ningxia Coal Group)
Sustec GSP
China Corp., Ltd.
Sustec
Schwarze Pumpe GmbH
Siemens Fuel Gasification Technology GmbH
The acquisition focuses on gasification technology
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
Siemens SFG gasifiers have been in operation
since 1984 processing a wide range of
feedstock from lignite to waste tars and oils
Siemens has an Engineering group and
Gasification Test Center in Freiberg, Germany,
and people in Beijing supporting the Joint
Venture
Siemens Fuel Gasification Groups recent
focus has been on the use of coal for
production of synfuel, methanol and ammonia
Major projects have been awarded in China,
and several feasibility studies are under way
for projects in South Africa, Canada, Australia
and USA
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Siemens Power Generation 2004. All Rights Reserved
Siemens Gasification Business Status
Power Generation
Morehead, E761
10
Siemens Power Generation 2004. All Rights Reserved
Siemens Gasification Test Center
Freiberg, Germany
5 MWth
Office
Gasifier
reactor with cooling screen
3-5 MWth
max. 435 psia
Pulverized fuel
dosing and feeding system
up to 10 t/hr
Slurry feeding
660 lb/hr
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Inert gas plant
37,327 SCF/hr
1160 psia
Sewage sludge drier
1100 lb/hr
Pyrolysis unit
1100 lb/hr
Oxygen plant
max. 11,200 SCF/hr
1160 psia
SulFerox desulfurization unit
waste water treatment
COS hydrolysis
HCN hydrolysis
Power Generation
Morehead, E761
11
Siemens Gasification Test Center
Freiberg, Germany
Pulverized fuel
Gasification
Vent gas
Quenching/
scrubbing
Raw gas
COS
cooling hydrolysis
SulFerox
unit
Siemens Power Generation 2004. All Rights Reserved
Pulverized fuel
feeding
Oxygen/Steam
Inert gas
Syngas
el
Granulate
discharge system
Inert gas
Slurry
Sulfur
Feed water
Slurry
feeding
Air
Waste water
treatment
Feed water
Slag
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
12
Gasification Experience
and Contracts Awarded
Gasifier
Size
Start-up
Fuel
Products
syngas
for
methanol
and
power
Schwarze Pumpe SZV
(Germany)
200MW th
1984
lignite,
natural gas,
tar oils, and
waste
Siemens Test Facility
(Freiberg, Germany)
5MW th
1996
hard coal,
lignite,
slurries
Syngas
BASF Seal-Sands
(UK)
30MW th
2001
liquid
chemical
residuals
Fuel gas
esov
(CZ)
175
MW th
2006
tar oils,
liquid
residuals
syngas
for IGCC
Ningxia
(China)
2x
500MW th
2008
bituminous
coal
DME
Linggu
(China)
2x
200MW th
contract
awarded
bituminous
coal
Methanol
or NH3
Siemens Power Generation 2004. All Rights Reserved
Projects
Schwarze
Pumpe
Seal-Sands
V esov
Siemens
Test Center
Significant contracts have been secured in China
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
13
Technology Overview
Siemens SFG Gasification Technology
Highlights
Highlights
Siemens Power Generation 2004. All Rights Reserved
SFG
SFG Gasifier
Gasifier
This multi-fuel gasifier accepts a wide variety of
feedstocks (e.g., bituminous coal, sub-bituminous
coal, lignite, biomass and liquid wastes)
Siemens designs and manufactures the gasification
equipment
Technology development started in mid-1970s
Siemens has more than 20 years of successful
operating experience with fuel gasification
technology
Major features include dry feed, a reliable cooling
screen design, high carbon conversion, and
operating pressure up to 40 bar
Siemens comprehensive gasification test facility
available to confirm feedstock characteristics, if
needed
Siemens will provide key components for gasification in
power generation and other applications
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
14
SFG Entrained-Flow Gasifier
Fuel
Oxygen, Steam
Fuel
Oxygen, Steam
Siemens Power Generation 2004. All Rights Reserved
Burner
Pressur. water
outlet
Cooling screen
Pressur. water
inlet
Quench
water
Cooling jacket
Gas outlet
Water
overflow
Slag discharge
unit
Granulated slag
Raw gas
Slag
Water -cooled cooling screen eliminates the need for
refractory lining improving gasifier availability
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
15
Siemens Power Generation 2004. All Rights Reserved
Cooling Screen of the Gasification Reactor
Liquid
slag
Membran
wall
Pressurized
water
Solid
slag
Ramming
mass
Pipe coil with
studs
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
16
Cooling Screen Stratification
Water
Tube
3.5 mm
= 50 W/mK
t [C]
SiC
13 mm
Slag
5.5 mm
= 8 W/mK
= 1 W/mK
Siemens Power Generation 2004. All Rights Reserved
1500
~ 1400
C
1000
500
~ 500 C
250
70
0
October 31, 2006
10
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
15
20
[s/mm]
25
Power Generation
Morehead, E761
17
Siemens Power Generation 2004. All Rights Reserved
Cooling Screen after 10 Years in Service
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
18
Combined Burner for Coal Gasification
Siemens Power Generation 2004. All Rights Reserved
Ignition voltage
Flame signal
Fuel gas to pilot
Cooling water
Cooling water
Oxygen/steam
Cooling water
Cooling water
Pulverized coal
Cooling water
Cooling water
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
19
Pneumatic Feeding System for Solid Materials
LIA
Siemens Power Generation 2004. All Rights Reserved
Fuel
PI
Storage bin
TI
Nitrogen
Depressurization
PIC
Lock hopper
PIC
H
LIC
Lock hopper
H
LIC
Nitrogen
Depressurization
Nitrogen
FIC
UC
LIC
Fuel to gasifier
Feeding vessel
PI
Nitrogen
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
20
Siemens Power Generation 2004. All Rights Reserved
Raw Gas Scrubbing
LP steam
Scrubber
water
Raw gas to
desulfurization
Raw gas
from
gasification
Waste water
1st Venturi
scrubber
October 31, 2006
2nd Venturi
scrubber
Waste heat boiler
(partial condensation)
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Separator
(Demister)
Power Generation
Morehead, E761
21
SFG Technology Feedstock History
1956
1977
Fixed-bed gasification
I
DB
24 gasifiers constructed in the gas combine Schwarze Pumpe
Siemens Power Generation 2004. All Rights Reserved
Year
Entrained-flow gasification
Demonstrations plants Freiberg
1978
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
Commercial plants
3 MW
Lignite
Saliferous lignite
200 MW
42 lignite varieties
15 hard coal varieties
(international)
Pulverized hard coal and lignite
Lignite
I
DB
Saliferous lignite
Natural gas
Petcoke, flue ash
15 municipal and industrial
sewage sludges, MSW, waste
oil, wood, straw
Slurry, flue ash
Industrial waste and residues
Waste oil, tar oil
Slurry
Tar oil/solid sludges
5 MW
Chlorinated organics
Nitrogen waste organics
Black liquor
Bioslurry, coal
Nitrogen waste organics
13 t/h
Seal
Sands
Tar oil
Hard coal
esov
Hard coal
2006
2007
2008
October 31, 2006
Schwarze Pumpe
Anhui Huainan Project
Ningmei DME Project
Linggu Project
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
AG
ag bH
s
s m
eu
Pr ell G
No
sig
or
B
c k bH
co Gm
b
Y
B a w er
RG
Po
E
EN
on
E
ati
R
c
i
U
T
sif
FU bH
Ga H
l
m
b
e
G
Fu Gm
s
y
e n og
em n ol
i
S ch
Te
Power Generation
Morehead, E761
22
Siemens Power Generation 2004. All Rights Reserved
Power Generation Technologies for IGCC
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
23
60 Hz IGCC Power Island Solutions
Siemens Power Generation 2004. All Rights Reserved
SGT6-PAC 5000F
Syngas rating 232 MW at ISO
conditions with 15 ppm NOx
Can be integrated with wide range of
gasifiers operating with a broad range
of feedstocks
SGCC6-5000F 2X1
630 MW Reference Plant concept
developed based on standard
SCC6-5000F 2X1
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
24
Refinery residues-based 500 MW IGCC plant for
50 Hz markets
Siemens Power Generation 2004. All Rights Reserved
Plant design based on:
Liquid refinery residues
Shell Gasification Process (SGP)
Gasification Island from Uhde
2 x 1 turbine configuration
50% air-side integration
Based on SGT5-2000E gas turbine
Standardized turnkey IGCC
power plant:
IGCC net output*): 485 MW
IGCC net efficiency*): 42.8 %
*) ISO conditions, condenser pressure 0.055 bar;
efficiency LHV-based
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
25
Gas Turbines for IGCC Applications
Geared Units
SGT6-3000E
50 Hz Applications
Siemens Power Generation 2004. All Rights Reserved
60 Hz Applications
SGT5-2000E
SGT-100
SGT6-5000F
SGT5-4000F
SGT6-6000G
October 31, 2006
Applications Include:
Coal, Petcoke, or Residual Oil Based IGCC
Small Coal or Biomass Based IGCC
Other Low-BTU or Med-BTU Applications
Greenfield IGCC or Repowered NGCC
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
26
SGT5-4000F modifications for IGCC
applications
Siemens Power Generation 2004. All Rights Reserved
New features / engine adaptations:
New syngas burners and piping systems for syngas supply to
individual burners
Openings for air extraction and piping systems for extracted air
Modular syngas fuel conditioning and air extraction system
New / additional controls
Gas turbine basic design remains unchanged
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
27
Siemens Global Gas Turbine
Combustion Test Programs
Siemens Power Generation 2004. All Rights Reserved
SGT6-5000F
SGT6-5000F Combustion
Combustion Test
Test Results
Results
<15
<15 ppm
ppm NOx
NOx and
and <10
<10 ppm
ppm CO
CO on
on variety
variety of
of syngas
syngas
compostions
compostions
<25
<25 ppm
ppm NOx
NOx and
and <10
<10 ppm
ppm CO
CO on
on NG
NG with
with steam
steam injection
injection
Stable
combustion
and
excellent
operability
demonstrated
Stable combustion and excellent operability demonstrated
during
during fuel
fuel transfers
transfers and
and co-firing
co-firing
SGT6-5000G
SGT6-5000G Combustion
Combustion Test
Test Results
Results
Fuel Oil
(diffusion)
Initial
Initial testing
testing indicated
indicated that
that emissions
emissions targets
targets can
can be
be
achieved
achieved with
with stable
stable operation
operation
Syngas 2/ NG
(diffusion)
Air
SGT5-4000F
SGT5-4000F Combustion
Combustion Test
Test Results
Results
<< 15
15 ppm
ppm NOx
NOx and
and << 10
10 ppm
ppm CO
CO on
on aa variety
variety of
of different
different
syngas
syngas fuels
fuels
No
No impact
impact on
on dry
dry emissions
emissions performance
performance on
on NG
NG
Stable
premixed
combustion
on
selected
syngas
Stable premixed combustion on selected syngas fuels
fuels was
was
demonstrated
demonstrated
Natural Gas
Fuel Oil
(premix)
(premix)
Air
Air
Syngas 1
(premix)
Developments
Developments for
for the
the Future
Future
Siemens
Siemens developing
developing catalytic/H
catalytic/H22/syngas
/syngas combustion
combustion
systems
systems and
and integrating
integrating advanced
advanced gas
gas turbines
turbines into
into IGCC
IGCC
under
EU
and
US
DOE
sponsorship
under EU and US DOE sponsorship
Reduced Emissions with Fuel and Operational Flexibility
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
28
SPPA-T3000 IGCC Plant Control System
Common engineering, operation and
maintenance platform for complete
plant control
Siemens Power Generation 2004. All Rights Reserved
- ASUs
- Gasifiers
- Gas clean-up systems
- Gas turbines
- Steam turbine
- BOP systems
Industry standard hardware and
operating system
Significant capacity and modular
expandability enables easy, economic
system expansion in the future
ELCOGAS, Puertollano
IGCC Project, Spain
Control Room
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
29
Agenda
Siemens Power Generation 2004. All Rights Reserved
Experience
Products
Service
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
30
Siemens O&M Approach for IGCC
Siemens Power Generation 2004. All Rights Reserved
O&M group is a member of the
reference plant design team
Traditional Siemens O&M services
Long-term maintenance programs
O&M advisor + LTMP
O&M management
O&M with pass-through accounts
Full-Scope O&M Scope
SFG Gasifier Island
(Planned)
Additional OEM value added
OEM home office engineering support
Power diagnostics
HyBrixPower digital library
IGCC Power Island
Siemens Diagnostics Center
Orlando, FL
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
31
Conclusion
Siemens Power Generation 2004. All Rights Reserved
Siemens is expanding its portfolio
of products and services to serve
the IGCC and gasification
markets
Siemens is leveraging its global
manufacturing and service
capabilities to provide OEM level
life-cycle support for its SFG
gasifiers
Siemens is investing in the key
power generation and gasification
technologies needed to make the
IGCC option a competitive
solution for the worlds power
industry
October 31, 2006
Siemens Gasification and IGCC Update
Asia Pacific Partnership Meeting
Power Generation
Morehead, E761
32
