GlobalFloor.
Cofrastra 70
Safe load tables
Cofrastra 70. Safe load tables
Cofrastra 70
corrugated sheet
for composite floors
Floor slab thickness
from 11 cm to 30 cm
Varnished side
Application
Cofrastra 40 profiled steel sheeting is designed
for the construction of reinforced concrete intermediate
floors, terraces and flat roofs in all kinds of building
structures, wherever static loads or low dynamic loads
(office blocks, public buildings, high-rise structures,
multi-storey car parks, warehouses) are expected.
It distinguishes because of its high load capacity
in mounting stage (during floor slab pouring )and,
at the same time, it has high delamination endurance
which has an influence on building floor sheets of big
spans with big loading.
Material
Cofrastra 70 sheets are profiled using the technology
of continuous roll forming of flat steel sheet S 350 GD,
specified to PN-EN 10326:2006 and zinc-plated on both
sides with zinc coat thickness of 275 g/m2 (C1 and C2
corrosive environment). From outside the profiled
steel can be additionally protected with organic coating
by ArcelorMittal Construction coating system.
Formwork
At the construction stage, Cofrastra 40 profiled sheets
form a non-dismountable flooring formwork, fastened
to fixed props and shored, if required. The formwork
sheeting must be continuous at bays and any edge trims
must be supported on fixed props. There is not
a possibility of sheet lap joining on props. That is why
stoppers or flashing should be used on the intermediate
props at any sheet edge trims. Individual sheets
are stitched lengthwise. Thanks to their light weight
of 10,05 kg/m2 (for 0,75 mm thickness), the profiles
can be manually handled despite the dimensions.
The maximum length of a single profile should
not exceed 15 m due to restricted handling
and manipulation possibilities on a building site.
Cofrastra 70. Safe load tables
Reinforcement
At the composite stage, Cofrastra 70 because of its
specific characteristics, the mechanical constraints formed
between the sheet and concrete resulting from the forces
caused by surface friction and ribs is regarded
as a combined (composite) system which partially
or completely substitutes the bottom span reinforcement
of a floor slab. The cross-section of the reinforcement
used in Cofrastra 70 sheeting ranges from 11.95 cm2/mb
to 16.22 cm2/mb, depending on the gauge
of the material. The total thickness of the floor slab ranges
from 12 cm to 30 cm.
When designing continuous reinforced slabs it is necessary
to fill the floor slab with rebars working towards negative
moment at the support. Considering concrete shrinkage,
it is recommended to use anti-crack reinforcement mesh
of at least 80 mm2/m in both directions.
Approval and Standards
The design of a Cofrastra 70 composite reinforced
concrete slab, its dimensioning for the construction stage
and composite stage and the design assumptions from the
point of view of fire resistance are exclusively based
on the guidelines and methods stated in:
PN EN 1994-1-1: 2008
PN EN 1994-1-2: 2008
PN EN 1993-1-3: 2008
The key parameters required to predict the delamination
resistance and the characteristic values for the design
of a floor slab with regard to its fire resistance have been
determined and verified at the Polish Building Research
Institute (ITB) and published in the Technical Approval
No. AT-15-6138/2009
Technical parameters
Floor sheet geometrical data
bo
br
Cofrastra 70 geometrical data
bs [cm]
bb [cm]
bo [cm]
br [cm]
hp [cm]
18,30
8,70
11,30
4,00
7,3
hp
hp/2
bb
bs
Performance characteristics
Nominal sheet gauge
ts
Payload
mm
0,75
0,88
1,00
gs kg/m2
10,05
11,79
13,40
Effective cross-section of the steel
Ap cm2 /m
11,95
14,17
16,22
Cross-section M.I
Ip
cm4/m
92,50
109,67
125,53
Neutral axis position
cm
3,14
3,14
3,14
Cofrastra 70. Safe load tables
Table of allowed spans for the construction stage of Cofrastra 70 sheet
Floor sheet
thickness [mm]
fmax < L /180
fmax < L /250
0,75
0,88
Floor slab
thickness [cm]
1,00
0,75
L [m]
0,88
d=100
1,00
0,75
L [m]
0,88
d=100
1,00
0,75
L [m]
0,88
1,00
L [m]
12
3,05
3,22
3,36
2,84
3,00
3,10
2,38
2,81
3,22
2,68
3,16
3,62
13
2,96
3,12
3,26
2,75
2,90
3,03
2,27
2,69
3,08
2,55
3,02
3,46
14
2,88
3,04
3,17
2,67
2,82
2,94
2,17
2,57
2,95
2,44
2,89
3,31
16
2,81
2,94
3,04
2,53
2,67
2,79
1,99
2,37
2,73
2,24
2,67
3,06
18
2,68
2,82
2,95
2,42
2,55
2,66
1,85
2,21
2,54
2,08
2,48
2,85
20
2,57
2,71
2,83
2,32
2,45
2,56
1,73
2,06
2,38
1,94
2,32
2,68
22
2,48
2,61
2,73
2,24
2,36
2,47
1,62
1,94
2,24
1,83
2,19
2,52
24
2,40
2,53
2,64
2,16
2,28
2,39
1,53
1,84
2,12
1,72
2,07
2,39
26
2,32
2,45
2,57
2,10
2,21
2,32
1,45
1,74
2,02
1,63
1,96
2,27
30
2,17
2,32
2,43
1,99
2,10
2,20
1,31
1,58
1,83
1,48
1,78
2,06
Load-bearing capacity of the floor sheeting has been determined on the assumed flexural capacity as per PN EN
1993-1-3.
For a single-span system the load-bearing capacity has been determined for the deflection limit of L/180 and L/250.
The intermediate prop width for a multi-span system is 100 mm.
The table may be used in arrangements where shoring is applied. For systems where shoring of the sheet is not
expected at the construction stage it is possible to extend the actual span (following and based on an analysis
provided by the Technical Department of ArcelorMittal Construction Polska) to take advantage of the load-bearing
capacity of the sheet used, with due consideration of the yield of the cross-section when the ULS is assessed for
intermediate propped multi-span arrangements.
Nominal concrete consumption
Floor sheet
thickness
cm
Concrete
consumption
Floor slab
theoretical
weight*
12
13
14
15
16
18
20
22
25
30
m3/m2
0,094
0,104
0,114
0,124
0,134
0,154
0,174
0,194
0,224
0,274
kN/m2
2,35
2,6
2,85
3,10
3,35
3,85
4,35
4,85
5,60
6,85
*In order to determine the total weight of the slab the weight of concrete, the deflection and the weight of the sheet
profile must be taken into account. 25 kN/m3 is the concrete specific gravity assumption.
Cofrastra 70. Safe load tables
Composite floor slab performance characteristics
COFRASTRA 70; 0,75mm
h [cm]
COFRASTRA 70; 0,88mm
COFRASTRA 70; 1,00mm
Mpl,Rd
[kNm/m]
VvRd
[kN/m]
I
[cm4/m]
Mpl,Rd
[kNm/m]
VvRd
[kN/m]
I
[cm4/m]
Mpl,Rd
[kNm/m]
VvRd
[kN/m]
I
[cm4/m]
12
30,88
43,15
789
35,26
45,64
841
38,93
47,93
887
13
35,07
46,20
987
40,22
48,67
1051
44,60
50,95
1107
14
39,25
49,21
1215
45,18
51,66
1293
50,28
53,93
1361
15
43,43
52,17
1476
50,14
54,61
1569
55,96
56,86
1651
16
47,61
55,09
1771
55,10
57,51
1882
61,63
59,75
1979
18
55,98
60,80
2472
65,02
63,18
2624
72,99
65,39
2757
20
64,34
66,32
3334
74,94
68,68
3536
84,34
70,85
3712
22
72,71
71,67
4373
84,86
73,99
4632
95,70
76,14
4859
24
81,07
76,84
5604
94,78
79,13
5928
107,05
81,24
6213
28
97,80
86,65
8701
114,61
88,87
9182
129,76
90,92
9606
Fire resistance
Non-insulated floor slabs of at least 120 mm, constructed
using Cofrastra 70 profiles, without extra reinforcement
in bays have the fire endurance rating of min. REI 30.
The minimum thicknesses of floor slabs which guarantee
that the fireproof insulation requirements are met are
shown in the table.
A proper design of additional reinforcement developed
on the basis PN EN 1994-1-2, Appendix D and applied
in a special casing to the wave sections of the slab ensures
a fire stop rating which exceeds REI 30. The approach
to dimensioning and essential characteristics have been
included in AT-15-6138/2009. Further details can also
be obtained from the Technical Department
of ArcelorMittal.
REI
30
60
90
120
180
Thickness [cm]
12
12
13
15
19
Acoustic insulation
Floor acoustic characteristics without a suspended ceiling
depend on floor slab weight and are compliant with:
Floor slab
thickness
Acoustic
insulation
Rw (C:Ctr) dB(A)
12
13
14
15
20
25
30
47 (-1;-4)
48(-1;-5)
48(-1;-4)
49(-1;-5)
53(-2;-7)
55(-1;-7)
58(-2;-7)
Cofrastra 70. Safe load tables
Load bearing capacity of the floor and delamination
According to PN EN 1994-1-1, the load-bearing capacity
of the floor beam as far as the delamination of sheeting
is concerned is verified using one of the following two
equivalent methods: the evaluation of m-k values and
the partial composition method. The parameters required
to check this aspect of load-bearing capacity have been
determined during laboratory strength tests carried out at
the Building Research Institute, using methods compliant
with PN-EN-1994-1-1 attachment B.3.
m Mpa
k MPa
TRd Mpa
254,16
0,09
0,18
Safe load tables (composite stage)
Continuous floor slab single-span
Span lenghts of the support structure [mm]
Qk
[kN/m2]
1,5
2,5
3,5
4,5
6,0
8,0
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
12
1
Q131
12
1
Q131
13
1
Q131
15
2
Q131
17
2
Q188
19
3
Q188
12
6
20
12
6
20
12
6
20
12
6
20
12
8
30
12
8
30
13
8
30
15
10
30
17
10
30
19
10
30
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
12
1
Q131
12
1
Q131
14
1
Q131
16
2
Q188
18
2
Q188
20
3
Q188
12
6
20
12
6
20
12
6
20
12
6
30
12
8
30
12
8
30
14
10
30
16
10
30
18
10
30
20
12
35
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
12
1
Q131
13
1
Q131
15
2
Q131
17
2
Q188
20
2
Q188
22
3
Q221
12
6
20
12
6
20
12
6
20
12
6
30
12
6
30
13
10
30
15
10
30
17
10
30
20
10
30
22
12
30
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
12
1
Q131
14
1
Q131
16
2
Q188
18
2
Q188
21
2
Q188
23
3
Q221
12
6
20
12
6
20
12
6
20
12
6
30
12
6
30
14
10
30
16
10
30
18
10
30
21
12
30
23
12
30
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
13
1
Q131
15
1
Q131
17
2
Q188
19
2
Q188
22
3
Q221
24
3
Q257
12
6
20
12
6
20
12
8
30
12
8
30
13
10
30
15
10
30
17
10
30
19
12
30
22
12
30
24
12
30
12
0
Q131
12
0
Q131
12
0
Q131
12
1
Q131
14
1
Q131
16
2
Q188
19
2
Q188
21
2
Q188
24
3
Q257
12
6
20
12
6
20
12
8
30
12
10
30
14
10
30
16
10
30
19
10
30
21
12
30
24
12
30
Cofrastra 70. Safe load tables
Continuous floor slab double-span
L1/3
2,5
3,5
4,5
6,0
8,0
A
B
C
D
E
G
H
1500
2000
2500
L2
L1
Span lenghts of the support structure [mm]
Qk
[kN/m2]
1,5
L2/3
3000
3500
4000
4500
5000
5500
6000
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
1
Q131
6
12
12
1
Q131
6
9
13
1
Q131
8
13
15
2
Q131
8
11
16
2
Q131
10
15
18
2
Q188
10
13
12
6
20
12
6
20
12
6
20
12
6
20
12
6
20
12
6
20
13
8
30
15
8
30
16
8
30
18
8
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
13
12
1
Q131
6
9
12
1
Q131
6
7
13
1
Q131
8
10
15
2
Q188
8
9
16
2
Q131
10
12
18
2
Q188
12
15
12
6
20
12
6
20
12
6
20
12
6
20
12
6
20
12
8
30
13
8
30
15
8
30
16
8
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
13
12
1
Q131
6
9
12
1
Q131
6
7
13
1
Q131
8
10
15
2
Q188
12
16
16
2
Q131
12
14
18
2
Q188
12
12
12
6
20
12
6
20
12
6
20
12
6
20
12
6
20
12
8
30
13
8
30
15
8
30
16
10
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
13
12
0
Q131
6
9
12
1
Q131
8
11
12
1
Q131
8
8
13
1
Q131
10
10
15
2
Q131
8
6
16
2
Q131
10
8
18
2
Q188
16
19
12
6
20
12
6
20
12
6
20
12
6
20
12
8
30
12
8
30
13
8
30
15
10
30
16
10
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
11
12
0
Q131
6
7
12
1
Q131
6
5
13
1
Q131
8
7
14
1
Q131
10
9
16
2
Q131
12
12
18
2
Q188
12
11
20
3
Q188
10
7
12
6
20
12
6
20
12
6
20
12
8
30
12
8
30
13
8
30
14
10
30
16
10
30
18
10
30
20
10
30
12
0
Q131
6
14
12
0
Q131
6
13
12
0
Q131
6
8
12
0
Q131
8
9
13
1
Q131
10
11
14
1
Q131
8
6
16
2
Q131
12
12
18
2
Q188
8
5
19
2
Q188
12
9
21
3
Q188
10
6
12
6
20
12
6
20
12
6
20
12
8
30
13
8
30
14
10
30
16
10
30
18
10
30
19
10
30
21
12
30
A floor slab thickness
B number of shores per span
at the construction stage
C type of anti-crack reinforcement mesh
D rebar gauge over the props (2 cm casing)
E distribution of rebars over the props
F floor slab thickness for REI 60
G rebar gauge in the floor sheet wave,
adapted to fire loads
H fireproof rebar casing
Assumptions for the Tables
- all loads shown in the table are characteristic values
- assumed concrete grade: C25/30
- assumed reinforcement steel grade: A-IIIN (RB500W)
- assumed load safety factor: 1.5
- assumed floor sheet gauge: 0.75 mm
- all span lenghts are measured at centre lines of the props
- tables based on equal lenght spans
Cofrastra 70. Safe load tables
Continuous floor slab triple-span
L1/3 L2/3
L2
L1
Span lenghts of the support structure [mm]
L1/3 L2/3
L3
Qk
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
[kN/m2]
1,5
12 Q131 12 Q131 12 Q131 12 Q131 12 Q131 12 Q131 13 Q131 15 Q131 16 Q188 18 Q188
6
6
6
6
6
6
6
8
10
10
0
0
0
0
1
1
1
2
2
2
14
14
14
14
14
11
9
13
18
16
2,5
3,5
4,5
6,0
8,0
12
6
20
12
6
20
12
6
20
12
6
20
12
6
20
12
6
30
13
8
30
15
8
30
16
8
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
1
Q131
6
11
12
1
Q131
6
8
13
1
Q131
8
12
15
2
Q131
6
6
16
2
Q131
8
9
18
2
Q188
8
8
12
6
20
12
6
20
12
6
20
12
6
20
12
6
30
12
8
30
13
8
30
15
8
30
16
10
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
12
12
1
Q131
6
8
12
1
Q131
8
11
13
1
Q131
8
9
15
2
Q131
6
5
16
2
Q131
12
16
18
2
Q188
12
15
12
6
20
12
6
20
12
6
20
12
6
20
12
8
30
12
8
30
13
8
30
15
10
30
16
10
30
18
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
10
12
1
Q131
6
7
12
1
Q131
8
9
14
1
Q131
10
13
16
2
Q131
10
12
17
2
Q188
10
10
19
3
Q188
8
6
12
6
20
12
6
20
12
6
20
12
6
30
12
8
30
12
8
30
14
10
30
16
10
30
17
10
30
19
10
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
12
12
0
Q131
6
8
12
1
Q131
8
10
13
1
Q131
8
8
15
2
Q131
12
16
17
2
Q188
12
15
19
2
Q188
8
6
21
3
Q188
12
12
12
6
20
12
6
20
12
6
20
12
8
30
12
8
30
13
10
30
15
10
30
17
10
30
19
10
30
21
12
30
12
0
Q131
6
14
12
0
Q131
6
14
12
0
Q131
6
9
12
0
Q131
8
11
13
1
Q131
10
13
14
1
Q188
12
15
16
2
Q131
12
14
18
2
Q188
12
12
20
2
Q188
10
8
22
2
Q221
16
18
12
6
20
12
6
20
12
6
30
12
8
30
13
8
30
14
10
30
16
10
30
18
10
30
20
12
30
22
12
30
Objanienia do tabeli
12
1
Q131
6
11
12
6
30
12 cm total thickness of the composite floor slab
(cm) for REI 30
1
number of shores per span
at the construction stage
Q131 type of anti-crack reinforcement mesh
6 mm rebar gauge over the props (2 cm casing)
11 cm distribution of rebars over the props
6 mm rebar gauge in the floor sheet wave,
calculated to withhold fire loads for REI 60
12 cm floor slab thickness for REI 60
q operational load
q = q1 + g1
q1 changing load
g1 static load
L- Span lenghts of the support structure
n - number of floor slab spans
e.g. L = 3500
n=3
q1=2,5 kN/m2
g1=1 kN/m2
q = 3,5 kN/m2
taken from Table 3.
Cofrastra 70. Safe load tables
Additional service
Punching
Cofraplus 60 may be manufactured with pre-punched
openings for connectors to join floor beams with the floor
slab. This version is designated as COFRASTRA 70P. All relevant calculations and production of pre-punched profiles
are made on demand.
Formwork of the floor slab edge
A zinc-coated steel strip, bended at the right angle,
provides the formwork of the floor slab edge. Standard
lengths of the flashing are as follows: from 2 to 4 m.
On the building site other additional and unavoidable
accessories and materials must be provided.
Cofrastra 70P
Ready-made punching system
Floor slab thickness [cm]
Sheet edging thickness [mm]
11
12 - 14
15
1,20
1,50
2,00
Expanded plastic
sealants
Cofrafix clamps
- used in
suspended floors
with safe
working load of
1,2 kN / suspension rod.
Cofrastra 70. Safe load tables
Reinforcement meshes
The crosswise spacing of the bars is adjusted in a stepless manner a = 300 500 mm
The lengthwise spacing of the bars b = 100, 150, 200 mm
Mesh
types
Q 131
Q 188
Q 221
Q 257
Q 295
Q 335
Q 377
Q 378
Q443
Q 513
Q 524*
Q 670
The lengthwise
spacing
of the bars x diameter
Mesh sheet length
The crosswise spacing
of the bars x diameter
Mesh sheet width
Ends projections on
their width
[mm]
[m]
[mm]
150 x 5,0
5,00
100
100
150 x 5,0
2,15
25
25
150 x 6,0
5,00
100
100
Ends projections on
their length
Mesh sheet weight
The crosswise bars
reinforcement section
[kg]
150 x 6,0
2,15
25
25
150 x 6,5/5,0-4/4
5,00
100
100
150 x 6,5
2,15
25
25
150 x 7,0
5,00
100
100
150 x 7,0
2,15
25
25
150 x 7,5/5,5-4,4
5,00
100
100
150 x 7,5
2,15
25
25
150 x 8,0
5,00
100
100
150 x 8,0
2,15
25
25
150 x 6,0d-6,0-4/4
6,00
100
100
100 x 7,0
2,15
25
25
150 x 8,5/6,0-4/4
6,00
150
150
150 x 8,5
2,15
25
25
150 x 6,5/6,5-4/4
6,00
100
100
100 x 7,5
2,15
25
25
150 x 7,0d/7,0-4/4
6,00
100
100
100 x 8,0
2,15
25
25
150 x 10,0
5,00
100
100
150 x 10,0
2,15
25
25
150 x 8,0d/8,0-4/4
6,00
100
100
100 x 9,0
2,15
25
25
The lengthwise bars
reinforcement section
22,5
32,4
33,7
44,1
44,2
57,7
67,6
66,7
78,3
90,0
90,1
115,4
[cm2/m]
1,31
1,31
1,88
1,88
2,21
2,21
2,57
2,57
2,95
2,95
3,35
3,35
3,77
3,77
3,78
3,78
4,43
4,43
5,13
5,13
5,24
5,24
6,70
6,70
*10 mm wire mesh are manufactured in accordance with DIN 488. Configuration and structure can be done according
to Customers demands.
ArcelorMittal
Construction Solutions
Konopnica 120
96-Rawa Mazowiecka
Poland
T. +48 46 813 28 00
F. + 48 22 213 38 49
[email protected]
