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Audi AC Control Unit

This document contains wiring diagrams and descriptions of components for the Audi single-zone HVAC system from the 1990s. It details the various sensors, motors, switches and modules that are part of the air conditioning and heating control systems, including the compressor, evaporator, flaps and ducts. The diagrams show how these components are wired together and connected to control modules.

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100% found this document useful (1 vote)
2K views19 pages

Audi AC Control Unit

This document contains wiring diagrams and descriptions of components for the Audi single-zone HVAC system from the 1990s. It details the various sensors, motors, switches and modules that are part of the air conditioning and heating control systems, including the compressor, evaporator, flaps and ducts. The diagrams show how these components are wired together and connected to control modules.

Uploaded by

redmouse10
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Audi AC Control Unit

This document contains the wiring diagrams and system components for the Audi
single-zone HVAC controller found in various models in the 90's (Audi 90,100,A4
etc.).

AC System Parts

1 - Auxiliary relay panel


With Data Link Connectors (DLC)
2 Condenser
3 Vacuum reservoir
4 Evaporator water drain hose with valve
5 - Outside air temperature sensor -G176 A/C compressor speed sensor -G1117 - A/C clutch -N258 - A/C compressor
9 - A/C refrigerant high pressure switch -F2310 - A/C refrigerant high pressure switch -F11811 - Temperature sensor - fresh air intake duct -G89-

In-Dash Parts

1 - Kick down switch


Not installed on all vehicles
Disengages A/C compressor
Can also be controlled by Transmission Control Module (TCM) or Engine Control
Module (ECM)
2 - Connector station
3 - Footwell/defroster flap motor -V85With position sensor -G1144 - A/C control head -E875 - Fresh air blower -V26 - Control module for fresh air blower -J1267 - Interior temperature sensor fan -V428 - Instrument panel interior temperature sensor -G569 - Outside air temperature display -G106Not installed on all vehicles
10 - Temperature regulator flap motor -V68With temperature regulator flap motor position sensor -G92-

11 - Central air flap motor -V70With central flap motor position sensor -G11212 - A/C refrigerant low pressure switch -F7313 - Evaporator housing and heater box
14 - Fresh air intake duct temperature sensor -G8915 - Fresh air/recirculating flap vacuum motor
16 - Fresh air/recirculating flap two-way valve
17 - Headliner interior temperature sensor -G86-

Blower/Evaporator Unit

1 - Intake air grill


2 - Nuts
3 - Intake air housing
4 - Seal
5 - Ambient temperature switch -F386 - Fresh air/recirculating flap vacuum motor
7 - Fresh air/recirculating flap two-way valve -N638 - Fresh air blower -V29 - Connector
10 - A/C refrigerant low pressure switch -F7311 - Heater box and evaporator housing
12 - Heater and A/C controls
13 - Footwell outlet duct

14 - Heater core
15 - Evaporator drain hose and valve
16 - Fresh air blower series resistance with fuse -N2417 - Fresh air/recirculating flap
18 - Spring clip

Schematic 1

COMPONENT

F23 = A/C Refrigerant High Pressure Switch


G111 = A/C Compressor Speed Sensor
F18 = Coolant Fan Control (FC) Thermoswitch
F54 = Coolant Fan Control (FC) Thermoswitch
J26 = Coolant Fan Control (FC) Relay
N39 = Coolant Fan Control (FC) Series Resistance
V7 = Coolant Fan
S42 = Fuse For Coolant Fan, in Adapter B
J101 = Second Speed Coolant Fan Control (FC) Relay
CONNECTORS
T2am = Wire Connector, double. green, near compressor
T6u = Wire Connector, 6 Point, green, behind instrument panel, left
GROUNDS CONNECTION
NOTE: Grounds connections are indicated on the diagram by a numeric code inside a
circle.
11 - Ground connection, in battery box
32 - Ground connection behind instrument panel, left
127 - Ground connection -1-, in A/C compressor wiring harness
HARNESS SPLICES
NOTE: Harness splices are points inside a wiring harness where two or more wires
are crimped and/or soldered together. Harness splices are indicated on the diagrams
by an alphanumeric code inside a circle.
L1 - Plus connection (75), in A/C wiring harness

Schematic 2

COMPONENTS

E87 = A/C Control Head


F73 = A/C Refrigerant Low Pressure Switch
Y2 = Digital Clock
F76 = Engine Coolant Temperature (ECT) Electronic Thermoswitch
J126 = Fresh Air Blower Control Module
N63 = Fresh Air , Recirculating Flap Two-Way Valve
V2 = Fresh Air Blower
E1 = Light Switch
J192 = MFI Engine Control Module (ECM)
G5 = Tachometer
K - Wire Distributer For Data Link Connector(DLC); Terminal K
CONNECTORS
T2z = Wire Connector, double, white, in Plenum, Near Relay Panel (Data Link
Connector)
T2at = Wire Connector, double, black, behind instrument panel, center
T3c = Wire Connector, 3 Point, brown, behind instrument panel, center
T5h = Wire Connector, 5 Point, red, behind instrument panel, left
T5o = Wire Connector, 5 Point, red, behind instrument panel, center
T6q = Wire Connector, 6 Point, red, behind instrument panel, center
T10e = Wire Connector, 10 Point, red, behind instrument panel, center
T26 = Wire Connector, 26 Point, yellow, on instrument cluster
GROUNDS CONNECTION
NOTE: Grounds connections are indicated on the diagram by a numeric code inside a
circle.
97 - Ground connection -1-, in A/C wiring harness
HARNESS SPLICES
NOTE: Harness splices are points inside a wiring harness where two or more wires
are crimped and/or soldered together. Harness splices are indicated on the diagrams
by an alphanumeric code inside a circle.
A3 - Plus connection (58), in instrument panel wiring harness
A20 - Wire connection (15a), in instrument panel wiring harness
A23 - Wire connection (30al), in instrument panel wiring harness
A45 - Wire connection (RPM signal), in instrument panel wiring harness
L4 - Wire connection (75al), in A/C wiring harness
L6 - Wire connection -1-, in A/C wiring harness

Schematic 3

COMPONENTS

E87 = A/C Control Head


V71 = Air Flow Flap Motor
G113 = Back Pressure Flap Motor Potentiometer
G112 = Central Flap Motor Potentiometer
V70 = Central Air Flap Motor
G114 = Footwell , Defrost Flap Motor Potentiometer
V85 = Footwell I Defrosted Flap Motor
G5 = Tachometer
G92 = Temperature Regulator Flap Motor Potentiometer
V68 = Temperature Regulator Flap Motor
CONNECTORS
T1m = Wire Connector, single, red, behind instrument panel, left
T3c = Wire Connector, 3 Point, brown, behind instrument panel, center
T5o = Wire Connector, 5 Point, red, behind instrument panel center
T6q = Wire Connector, 6 Point, behind instrument panel, center
T26 = Wire Connector, 26 Point, yellow, on instrument cluster
GROUNDS CONNECTION
NOTE: Grounds connections are indicated on the diagram by a numeric code inside a
circle.
81 - Ground connection -1-, in instrument panel wiring harness
97 - Ground connection -1-, in A/C wiring harness
112 - Ground connection -2-, in A/C wiring harness
188 - Ground connection -3-, in A/C wiring harness
HARNESS SPLICES
NOTE: Harness splices are points inside a wiring harness where two or more wires
are crimped and/or soldered together. Harness splices are indicated on the diagrams
by an alphanumeric code inside a circle.
A45 - Wire connection (RPM signal), in instrument panel wiring harness
L31 - Wire connection ( 5 Volts), in A/C wiring harness

Schematic 4

COMPONENTS

E87 = A/C Control Head


F118 = A/C Refrigerant High Pressure Switch
J44 = A/C Clutch Relay
N25 = A/C Clutch
V42 = Fan For Interior Temperature Sensor
G89 = Fresh Air intake Duct Temperature Sensor
E20 = Instrument Panel Light Dimmer Switch
G56 = Interior Temperature Sensor, in instrument panel
G86 = Interior Temperature Sensor, in Headliner
G106 = Outside Air Temperature Display
G17 = Outside Air Temperature Sensor
J201 = Protection Diode
G21 = Speedometer
CONNECTORS
T1n = Wire Connector, single green, near compressor
T2t = Wire Connector, double, brown, behind instrument panel, left
T2u = Wire Connector, double, red, behind instrument panel, left
T3c = Wire Connector, 3 Point, brown, behind instrument panel, center
T5g = Wire Connector, 5 Point, green, connector station in auxiliary relay panel
T5l = Wire Connector, 5 Point, yellow, on instrument cluster
T5o = Wire Connector, 5 Point, red, behind instrument panel, center
T6q = Wire Connector, 6 Point, red, behind instrument panel, center
T10e = Wire Connector, 10 Point, red, behind instrument panel, center
T26 = Wire Connector, 26 Point, yellow, on instrument cluster
T26a = Wire Connector, 26 Point, blue, on instrument cluster
GROUNDS CONNECTION
NOTE: Grounds connections are indicated on the diagram by a numeric code inside a
circle.
29 - Ground connection, near compressor
112 - Ground connection -2-, in A/C wiring harness
199 - Ground connection -2-, in instrument panel wiring harness
HARNESS SPLICES
NOTE: Harness splices are points inside a wiring harness where two or more wires
are crimped and/or soldered together. Harness splices are indicated on the diagrams
by an alphanumeric code inside a circle.
A19 - Wire connection (58d), in instrument panel wiring harness
A27 - Wire connection (speed signal), in instrument panel wiring harness
A34 - Wire connection (75x), in instrument panel wiring harness
L2 - Wire connection, in A/C wiring harness

Speed Sensor
Inductive sensor (4 pulses per compressor rotation)
Provides an A/C compressor speed signal; the A/C clutch control module (manually
controlled A/C) or A/C control head (automatic climate control) compares A/C
compressor speed to engine speed, calculates belt slippage (percentage) and switches
the A/C compressor off if slippage is too large (if, for example, the belt is too loose)

Wiring Diagram Index


COMPONENTS

E87 = A/C Control Head Track 11-49


F118 = A/C Refrigerant High Pressure Switch Track 36-49
F73 = A/C Refrigerant Low Pressure Switch Track 11-21
G111 = A/C Compressor Speed Sensor Track 1-10
J44 = A/C Clutch Relay Track 36-49
N25 = A/C Clutch Track 36-49
F23 = A/C Refrigerant High Pressure Switch Track 1-10
V71 = Air Flow Flap Motor Track 22-35
G113 = Back Pressure Flap Motor Potentiometer Track 22-35
G112 = Central Flap Motor Potentiometer Track 22-35
V70 = Central Air Flap Motor Track 22-35
F18 = Coolant Fan Control (FC) Thermoswitch Track 1-10
F54 = Coolant Fan Control (FC) Thermoswitch Track 1-10
J26 = Coolant Fan Control (FC) Relay Track 1-10
N39 = Coolant Fan Control (FC) Series Resistance Track 1-10
V7 = Coolant Fan Track 1-10
Y2 = Digital Clock Track 11-21
F76 = Engine Coolant Temperature (ECT) Electronic Thermoswitch Track 11-21
V42 = Fan For Interior Temperature Sensor Track 36-49
G114 = Footwell , Defrost Flap Motor Potentiometer Track 22-35
V85 = Footwell I Defrosted Flap Motor Track 22-35
G89 = Fresh Air intake Duct Temperature Sensor Track 36-49
J126 = Fresh Air Blower Control Module Track 11-21
N63 = Fresh Air , Recirculating Flap Two-Way Valve Track 11-21
V2 = Fresh Air Blower Track 11-21
S42 = Fuse For Coolant Fan, in Adapter B Track 1-10
E20 = Instrument Panel Light Dimmer Switch Track 36-49
G56 = Interior Temperature Sensor, in instrument panel Track 36-49
G86 = Interior Temperature Sensor, in Headliner Track 36-49
E1 = Light Switch Track 11-21
J192 = MFI Engine Control Module (ECM) Track 11-21
G106 = Outside Air Temperature Display Track 36-49
G17 = Outside Air Temperature Sensor Track 36-49

J201 = Protection Diode Track 36-49


J101 = Second Speed Coolant Fan Control (FC) Relay Track 1-10
G21 = Speedometer Track 36-49
G5 = Tachometer Track 11-21
G5 = Tachometer Track 22-35
G92 = Temperature Regulator Flap Motor Potentiometer Track 22-35
V68 = Temperature Regulator Flap Motor Track 22-35
K - Wire Distributer For Data Link Connector (DLC); Terminal K Track 11-21

CONNECTORS
T1m - Wire Connector, single, red, behind instrument panel, left Track 22-35
T1n - Wire Connector, single green, near compressor Track 36-49
T2t - Wire Connector, double, brown, behind instrument panel, left Track 36-49
T2u - Wire Connector, double, red, behind instrument panel, left Track 36-49
T2z - Wire Connector, double, white, in Plenum, Near Relay Panel (Data Link
Connector) Track 11-21
T2am - Wire Connector, double. green, near compressor Track 1-10
T2at - Wire Connector, double, black, behind instrument panel, center Track 11-21
T3c - Wire Connector, 3 Point, brown, behind instrument panel, center Track 11-21,
22-35, 36-49
T5g - Wire Connector, 5 Point, green, connector station in auxiliary relay panel Track
36-49
T5h - Wire Connector, 5 Point, red, behind instrument panel, left Track 11-21
T5l - Wire Connector, 5 Point, yellow, on instrument cluster Track 36-49
T5o - Wire Connector, 5 Point, red, behind instrument panel center Track 11-21, 2235, 36-49
T6q - Wire Connector, 6 Point, behind instrument panel, center Track 11-21, 22-35,
36-49
T6u - Wire Connector, 6 Point, green, behind instrument panel, left Track 1-10
T10e - Wire Connector, 10 Point, red, behind instrument panel, center Track 11-21,
36-49
T26 - Wire Connector, 26 Point, yellow, on instrument cluster Track 11-21, 22-35,
36-49
T26a - Wire Connector, 26 Point, blue, on instrument cluster Track 36-49

GROUNDS CONNECTION
NOTE: Grounds connections are indicated on the diagram by a numeric code inside a
circle.
11 - Ground connection, in battery box Track 1-10
29 - Ground connection, near compressor Track 36-49
32 - Ground connection behind instrument panel, left Track 1-10
81 - Ground connection -1-, in instrument panel wiring harness Track 22-35
97 - Ground connection -1-, in A/C wiring harness Track 11-21, 22-35
112 - Ground connection -2-, in A/C wiring harness Track 22-35, 36-49
127 - Ground connection -1-, in A/C compressor wiring harness Track 1-10

188 - Ground connection -3-, in A/C wiring harness Track 22-35


199 - Ground connection -2-, in instrument panel wiring harness Track 36-49

HARNESS SPLICE
NOTE: Harness splices are points inside a wiring harness where two or more wires
are crimped and/or soldered together. Harness splices are indicated on the diagrams
by an alphanumeric code inside a circle.
A3 - Plus connection (58), in instrument panel wiring harness Track 11-21
A19 - Wire connection (58d), in instrument panel wiring harness Track 36-49
A20 - Wire connection (15a), in instrument panel wiring harness Track 11-21
A23 - Wire connection (30al), in instrument panel wiring harness Track 11-21
A27 - Wire connection (speed signal), in instrument panel wiring harness Track 36-49
A34 - Wire connection (75x), in instrument panel wiring harness Track 36-49
A45 - Wire connection (RPM signal), in instrument panel wiring harness Track 11-21,
22-35
L1 - Plus connection (75), in A/C wiring harness Track 1-10
L2 - Wire connection, in A/C wiring harness Track 36-49
L4 - Wire connection (75al), in A/C wiring harness Track 11-21
L6 - Wire connection -1-, in A/C wiring harness Track 11-21
L31 - Wire connection ( 5 Volts), in A/C wiring harness Track 22-35

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