Mobile Machine Control Solutions
4
6
Global
Partnership
Length
pSENS DAVC
cSCALE DIO
Visionary
Experienced
Flexible Safe Load Indicator solution for mobile telescopic
cranes
Only configuration, no programming
Reduced and simplified calibration of the crane
Superior HMI graphic interface for easy crane operation
Integrated Real-time PLC-Control
Extensive diagnosis and service functions
Only Configuration
No Programming
Supportive
The new standard for the future
of small and medium-sized cranes
qSCALE I2
SLI
6
Pressure
qSCALE I2
Mobile Machine Control Solutions
Angle
Load
4
1
gSENS LWG
5
As one of the leading system
suppliers, the company sets
standards in innovative automation
platforms for mobile applications
in harsh environments. Drawing on
expertise and experience gained
during more than 40 years, the
team of Hirschmann MCS enables
communication between people and
machines. The product and system
solutions include software and
hardware for sensors, controllers,
gSENS KMD
Certified under:
DIN EN ISO 14001
DIN EN ISO 9001
and consoles for mobile machines
and applications.
As a reliable, innovative, and flexible
provider of leading-edge technology,
high-quality products, and firstrate
services, Hirschmann MCS is
committed to ensuring that todays
components and solutions already
comply with tomorrows specific
safety requirements and generally
valid standards.
Member of:
VDMA
CAN in Automation (CiA) GmbH
OSADL (Open Source Automation
Development Lab eG)
Hertzstr. 32-34
76275 Ettlingen
Germany
Phone: +49 (0)7243 709-0
[email protected]
www.hirschmann-mcs.com
qSCALE I2
2
China
Hirschmann Electronics Co., Ltd.
Phone: +86 (0) 516 8788 5799
[email protected]
USA
Hirschmann Automation
and Control Inc.
Phone: +1 717 263 7655
[email protected]
iSENS HES
03/2015
Hirschmann MCS is the world market leader in safe load
indication for telescopic and lattice boom cranes and
a specialist in robust controllers and sensors for mobile
machines.
Hirschmann Automation
and Control GmbH
gSENS WGX
qSCALE I2
7
2
The new standard for the future
of small and medium-sized cranes
6
Flexible Safe Load Indicator solution for mobile telescopic
cranes
Length
Only configuration, no programming
Reduced and simplified calibration of the crane
Superior HMI graphic interface for easy crane operation
pSENS DAVC
Integrated Real-time PLC-Control
Extensive diagnosis and service functions
Angle
6
Pressure
Load
cSCALE DIO
gSENS LWG
5
qSCALE I2
2
iSENS HES
gSENS WGX
gSENS KMD
Guided Crane Definition
SLI features of qSCALE I2
Out-of-the-box, the qSCALE I2 supports a wide set
of application features:
Geometric
definition
IO Configuration
Rigging
States
Load
Tables
Define*
graphics
Indirect measurement using one or two pressure sensors
(piston side / rod and piston side pressure) and angle sensor
Direct force measurement
* optional
Telescoping synchronously or asynchronously
(one length measurement only)
Support for optional jibs or inserts
qSCALE I2 Crane Configurator Tool
The unique and easy-to-use qSCALE I2 Crane Configurator tool
excludes complex application software programming.
Simple configuration of crane parameters and features, including
SLI functions, significantly reduces the system integration time.
qSCALE I2 Crane Configurator contains a comprehensive set of
default graphics and languages, hence the graphic layout can be
defined in just a few clicks.
Detailed documentation of the crane configuration and crane
data, as well as comprehensive service menus, are available on
the console and PC.
M
ultiple pick points (not at the same time)
M
ultiple winches
W
orking range alarms
C
onfigurable cut-off e.g.
- overload cut-off
- single movement
Outrigger monitoring
Rigging state selection based on external signals
- wind speed or high voltage detection cut-off
Rigging / transport modes
T he unique qSCALE I2 calibration process determines the geometric details of the crane from just a few initial geometric data,
even in case of inaccuracies.
Lifecycle support
T he calibration process is completed within a few hours and is
only necessary for the first prototype of the crane model. Further
cranes of the same model require only reduced recalibration to
compensate production tolerances.
qSCALE I2 crane configurator tool supports the
whole lifecycle of the crane:
Crane
Definition
Crane Geometry
Load Charts
Sensor
HMI Graphic
Operating Modes
Crane
Calibration
etrofit or OEM
R
Prototype
Crane
Commissioning
Service/
Update
Sensor Calibration
Diagnostic
Update
lignment of
A
Load measurement
Elimination of
production tolerances
ptimization of
O
Geometric Data
Serial number of
crane
Auto-Configuration
of Replacement Parts
Maintenance Support
Definition of crane
options
Guided Crane Definition
qSCALE I2 Safe Load Indicator (SLI)
Promising investments
Geometric
definition
IO Configuration
Rigging
States
Load
Tables
Define*
graphics
The qSCALE I2 a new SLI concept
E ffective Safe Load Indicator system solution for small
and medium-sized telescopic cranes
Know-how of complex high-technology solutions
* optional
For current and future standards developed
HMI visualisation and load moment indication are
integrated in only one device
qSCALE I2 Crane Configurator Tool
The unique and easy-to-use qSCALE I2 Crane Configurator tool
excludes complex application software programming.
Simple configuration of crane parameters and features, including
SLI functions, significantly reduces the system integration time.
qSCALE I2 Crane Configurator contains a comprehensive set of
default graphics and languages, hence the graphic layout can be
defined in just a few clicks.
T he unique qSCALE I2 calibration process determines the geometric details of the crane from just a few initial geometric data,
even in case of inaccuracies.
onfiguration instead
C
of programming
Using the qSCALE I2 Crane Configurator Tool
SLI features of qSCALE I2
R
educed and simplified
calibration of the crane
Calibration is reduced to a minimum and simplified
through a menu-driven calibration process:
E
asier and safer for the
crane operator
Out-of-the-box, the qSCALE I2 supports a wide set
of application features:
Indirect measurement using one or two pressure sensors
(piston side / rod and piston side pressure) and angle sensor
The crane operator benefits from the qSCALE I2
concept:
Direct force measurement
No CoDeSys or other programming knowledge required
onfiguration functions for applications can be executed
C
by a system integrator or service partner
R
equired time for crane calibration is significantly reduced and
completely documented
User-friendly and self-explaining HMI console supports the
crane operator and increases protection against operator mistakes
Telescoping synchronously or asynchronously
(one length measurement only)
Minimization of the system integration time
U
ser friendly HMI menu driven calibration process
Step-by-step guidance through each setting
Support for optional jibs or inserts
Customized configuration of the HMI visualisation
C
alibration is only required during the commissioning
of the crane prototype
Graphic elements visualize the crane setup and allow easy
verification with the real crane configuration
Outrigger monitoring
F or serial production of the crane only the necessary TV
acceptance test and overload trips are required
Operating modes can be selected by graphic
Rigging / transport modes
S ystem maintenance costs and repairs are minimized due to
the high quality and reliability of the components
Cost-effective use in the area of retrofitting
S tandard sensor interfaces are supported: CANopen, 420mA,
0-10V and/or wireless sensors
Available in 3 versions:
Numerous cranes of older design can be upgraded
Service
Basic
Expert
S hort calibration reduces the cost for the crane completion
The safety risk of choosing the wrong operating mode is
minimized
F or OEM and Retrofit crane applications
Extended diagnostic and service menus reduce crane down-times
Multiple pick points (not at the same time)
Multiple winches
Working range alarms
Configurable cut-off e.g.
- overload cut-off
- single movement
Rigging state selection based on external signals
- wind speed or high voltage detection cut-off
Lifecycle support
T he calibration process is completed within a few hours and is
only necessary for the first prototype of the crane model. Further
cranes of the same model require only reduced recalibration to
compensate production tolerances.
qSCALE I2 crane configurator tool supports the
whole lifecycle of the crane:
Detailed documentation of the crane configuration and crane
data, as well as comprehensive service menus, are available on
the console and PC.
Crane
Definition
Crane Geometry
Load Charts
Sensor
HMI Graphic
Operating Modes
Crane
Calibration
etrofit or OEM
R
Prototype
Crane
Commissioning
Service/
Update
Sensor Calibration
D
iagnostic
Update
lignment of
A
Load measurement
E limination of
production tolerances
ptimization of
O
Geometric Data
S erial number of
crane
Maintenance Support
A
uto-Configuration
of Replacement Parts
efinition of crane
D
options
