TRC-1014 4Q-CHANNEL CITIZEN BAND TRANSCEIVER Catalog Number: 21-7030 CONTENTS Page Speaitications 3 Theory of Operation 4 Block Diagram 4 ‘Alignment instructions. 12 Test Equipment Set-up .. : 17 Semiconductor Lead ‘dentification and IC Intermal Diagram... raed Semiconductor Voltage Chat... 2B PCB Views aa 28 Wiring Diagram of the Unit .... 32 ‘Troubleshooting Chart 34 Exploded View of the Unit eens ie ae 35 © 1998 Tandy Corporation. All Rights Reserved. RadioShack is a trademark of Tandy Corporation.——————— SPECIFICATIONS 4, GENERAL CHANNEL FREQUENCY: 40CH 27,60125 TO 27.99125MHz ‘BY MEANS OF PLL SYNTHESIZER +h 0.001% -40 *C TO +55 °C DC 7.2V TO 16.6V FSE 50 ohm FREQUENCY STABILITY. OPERATING TE! POWER SOURCE: DIMENSIONS: . §5(W) x 130(W) x 96(D}mm WEIGHT— ~ 0,16 Kg WiO BATTERY BATTERY CASE: A ALKALINE x 6 OR Nicad x 6 2. RECEIVER SECTION _- DUAL CONVERSION SUPERHETERODYNE fst IF: 10.695MHz , 2nd IF : 45SKHZ 08 uv FOR 2008 SND , WICCITT FILTER - 60dB Min. 60dB Min. 8408 Min. si - SPURIOUS & IMAGE REJECTIO! INTER MODULATION DISTORTION: SIN RATIO. STAND BY CURRENT- ‘AUDIO OUTPUT @10%THD- 4008 g6mA WIO SAVE MODE 0.5W Min 3, TRANSMITTER SECTION POWER OUTPUT (@12.0V) ~~ HI: 40W LO: 1.0W (@9.0V) HI: 20W LO : 0.W -- FM 2KHz MAX "ALL HARMONICS & SPURIOUS | ‘SUPPRESSION GREATER THAN CEPT REQUIREMENTS MODULATION-~ SPURIOUS RESPONSE REJECTION: SIN RATIO-~—~ 40d CURRENT DRAIN: LESS THAN 1200mATHEORY OF OPERATION 1. Semiconductors and Function Gq 4.4 IC COMPLEMENT REF.NO | TYPE MANUFACTURER Pict.. | “TOoKO.O—™ 1C-2 | KEC 4 | | Kec Ic-5 | _-L07233 | SANYO. (c-6 _|_NuNae6t Lane 4.2 TRANSISTOR COMPLEMENT op ——--- -- 1 REF.NO | TYPE MANUFACTURER | FUNCTION | ~~ | KTG3@80S KES | RFAMP | Q102 KTK211 KEC 1'ST MIXER Q103 KTK211 | KEC 1'st_ MIXER | 104 KTC3880S | KEG ATT.SW | Q105 KTC3880S | KEC ATT.SW | 2 KRC110S | KEC SQ SW | Q7 KTC3880S | KEC | CHARGE PUMPING | @ | 8 KTC3880S KEC | CHARGE PUMPING ag | kTc3e80s KEC | vco AMP aio kTC3880S KEC | vco BUFFER | | an | KTC3880S | Kec | VCO TX SW | ios | KTC3876s KEC | TX DOUBLER AMP | 107 | KTC3880S KEC | TX UNLOCK AMP | 108 KTC3880S KEC TX PRE AMP | | ats KTCT608 KEC TX DRIVER AMP | @i0 = KTC2078 KEC | TX POWER AMP | | ania KTA1658 KEG | 1X B+ REGULATOR, Qs KTA1505S | Keo | TX B+ REGULATOR | arte KTC3876 KEC 1X Bt SW | | att KRC111S KEC TX H/L SW | 901 kTC3876S KEC LAMP S;W 902 KTC3876S KEC BATT LOW DET. 903 KTC3876S KEC BATT LOW DET. | 904 KTC3876S KEC 6V.REGULATOR | 2905 | KTC3876S | KEC SQ AMP Q906 A1505S | KEC | sq. AMP | |_907, KEC | 1X B+ SW _|<< ll — | FUNCTION REFNO | TYPE MANUFACTURER ‘0808 KTAIBO5S KEC 1K B+ SW soa KTC3876S Kec RX Be SW asi KTC3880S Kec FIN. AMP 912 KRAI02S KEC BEEP AMP 2913 KTAI5O5S, Kec CH.DOWN SW asta KTAI505S. Kec cHUP SMW __a916 KTe3e80s KeEC TK HL SW 43 DIODE COMPLEMENT REFNO | TYPE MANUFACTURER | FUNCTION D101 KDS226 Kec ATT p102 Koste4 Kec | ATTSW | 03 RB441Q ROHM RF LEVEL DET. | D5 KDV25iS | KEC | veo 06 | KDV251S | KEC | DEVIATION Dios =| (IN4001 ROHM PROTECTOR o7 KOS181 | Kec | DEV.LIMITER | D903 | KOS181 | KEC | Sw | po0a =| «=: KDS187 | ROHM MUTE | D905 ZD 56 KEC PROTECTOR | D906 KDS187 | KEC sw | D907 =| KD S184 | KEC PU BACK UP | pes «=| «2062 | Kec | REGULATOR | D909 kDs181 | Keo | cru sw | ps10 =| KDS181 KEC | cpu sw | pet | Kps181 KEC | cpu sw | pe12 Kps187 KEC cpu sw | pets | Kpsis7 | Kec | cpu sw D914 KDS187 | KEC cPU SW | pets kDs187 KEC sQ sw | Bs 4 = — x REMARKS —— KEG _: KOREA ELECTRONICS CO., LTD. OHM — ; ROHM KOREA CORP. UNIZON : UNIZON CORP. SANYO; TOKYO SANYO ELECTRIC CO., LTD. 52 DESCRIPTION OF FREQUENCY DETERMINING AND STABILING CIRCUIT 21 INTRODUCTION ARE ALL DRIVED FROM A SINGLE 4.5 [MHz] CRYSTAL BY MEANS OF A PHASE LOCKED LOOP. THE FIRST LOCAL OSCILLATOR FREQUENCIES ARE 16,90625 [MHz] (CH 1) TO 17.29625 [MHz] (CH.40). THE SECOND LOCAL FREQUENCY IS FIXED AT 10.240 [MHz] TO GENERATE SECOND IF 455 [kHz], DURING TRANSMIT, THE VCO. VCO FREQUENCY GOES TO THE DOUBLER CIRCUIT Q107, T9, T10 WHICH DOUBLES THE FREQUENCY TO GENEGATE 26.965 [MHz] (CH 1) TO 27.405 {MHz} (CH 40) [9 a0 "| _70 Tewarrtee 100 | [en | 13, 80625[MHz] (CH. 1) 27, 60125(MHz] (CH. 1) ~ 13. 80625[MHz] (CH, 40) ~ 27, 99125[Miz] (CH. 40) THE VCO OPERATING FREQUENCY FOR THE RECEIVER IS 16.90625 [MHz] (CH1) TO 1729628 [MHz|(CH40) AS THE FIRST LOCAL OSCILLATOR, INJECTED THROUGH THE SUFFER AMP Q10 INTO. THE FIRST TR BALANCED MIXER 102, Qt103 22 DESCRIPTIONS OF EACH BLOCK () INTRODUCTION THE SYNTHESIZER IS IMPLEMENTED WITH THE FOLLOWING COMPONENTS : PLL IC (Ics) XTAL (X 901) VCO,VARICAP DIODE (D5) ICS IS A CMOS LSI THAT INCLUDES MOST OF PLL. BLOCK AND LCD DRIVER, THE (Q8,17,C36,C37,C38, VARICAP DIODE DS ARE CLAPP OSCILLATOR CIRCUIT To OPERATE AS A VCO OF THE ICS. RECEIVER. Q10 WORKS AS A BUFFER AMP FOR RX LOCAL FREQUENCIES(16 [MHz) AND TX CARRIER GENERATING FREQUENCIES(13 (MHz).a (@ REFERENCE FREQUENCY THE CRYSTAL, X801(4,500 [MHz] ) AND OTHER COMPONENTS AT PIN 1 AND 64 OF {cS CAN MAKE A REFERENCE FREQUENCY OSCILLATOR WITH INTERNAL AMPLIFIER: @ vco G2 AND SURROUNDING PARTS ARE CONSISTING A CLAPP OSCILLATOR WORKS AS A VCO OF ICS WITH APPROPRIATE CONTROL VOLTAGE ON DS, THE VCO CAN BE OSCILLATE OVER THE REQUIRED RANGE OF 13.800625 [MHz] TO 13.995625 [MHz} {@ PROGRAMMABLE DIVIDER AND ITS CONTROL HE PROGRAMMABLE INPUTS FOR EACH CHANNELS ARE SETTED IC INSIDE. EACH INPUT SIGNAL TO CONTROL THE PLL IC IS DONE WITH THE PROVIDED KEY MATRIX’ SNPUT PINS - T1(PIN 22) TO TE(PIN 19) AND KO(PIN 26) TO KS(PIN 23). OR EACH KEY MATRIX INPUT, AN INTERNAL CODE CONVERT EPROM PROVIDES THE APROPRIATE BINARY CONTROL TO THE PROGRAMMABLE DIVIDER FOR THAT CHANNEL. SINCE THE BINARY NUMBER NECESSARY TO CHANGE DURING TRANSMIT AND RECEIVE, AN ADDITIONAL BIT IS REQUIRED AT PIN 3 OF IC5 TO ALLO THE ROM TO RECOGNIZING THE STATUS IS TX OR RX. DURING TRANSMIT, THE PUSH TO TALK SWITCH MAKES PIN 3 HI PLL IC WORKS UNDER TRANSMIT STATUS. THE PROGRAMMABLE DIVIDER OUTPUT IS FED TO THE PHASE DETECTOR FOR COMPARE WITH THE 2.5 [KHz] REFERENCE FREQUENCY INSIDE THE ICS. (© PHASE DETECTOR AND VCO CONTROL THE PHASE DETECTOR IS A DIGITAL PHASE COMPARATOR WHICH COMPARES THE PHASE OF THE REFERENCE SIGNAL WITH PROGRAMMABLE DIVIDER OUTPUT SQUARE WAVES AND DEVELOPS A SERIES OF PULSES WHOSE DC LEVEL DEPENDS ON THE PHASE ERROR OF EACH SIGNAL. THE PHASE DETECTOR PULSE OUTPUT IS FED TO AN ACTIVE LOW PASS FILTER AND RC LOW PASS FILTER OUTPUT SIGNAL OF IC5 IS FILTERED AND FED TO VARICAP D5 CONTROL THE VCO FREQUENCY. (© TRANSMITTER / RECEIVER BUFFER AMP OUTPUT SIGNAL OF @9 IS FED INTO THE BUFFER AMP Q10, L100 TO INCREASE THE STRENGTH OF TX CARRIER FREQUENCY AND 1st LOCAL FREQUENCIES. (7) TRANSMITTER DOUBLER THE OUTPUT SIGNAL OF Q10, L100 GOES TO AN AMPLIFIER WITH TUNING CIRCUIT 107, T9, T10 WHICH DOUBLES INCOMING 13 MHz SIGNALS.(© SWTTCHING OF TUNING CAPACITOR IN VCC ‘THE VCO CIRCUIT MUST TUNE WITH A WIDE RANGE OF FREQUENCIES 13.80625 ~#3:995625 [MHz] FOR TRANSMITTER AND 16.27 ~ 16.710 [MHz] FOR RECEIVER. | _- TO COMPLY ABOVE RANGE OF VCO, THE TUNING CAPACITANCE SHOULD SWITCHED FOR TRANSMISSION OR RECEPTION. ‘THE TUNING CIRCUIT CONSISTS WITH 77, C36, C37, C38, C44. WHEN THE VCO IS WORKING AS A RECEIVER Q11 BECOMES TURN OFF. SO, T7 AND C36, D5 MAKES TUNING FUNCTION. WHEN TRANSMITTING Q11 BECOMES ON. SO. T7 AND THE PARALLEL CAPACITANCE OF C44 AND C37 MAKE TURNING FUNCTION. (© RECEIVER LOCAL OSCILLATOR OUTPUTS ‘ct MIXER : THE SECONDARY OUTPUT SIGNALS OF T3 IS INJECTED TO THE SOURCES OF ‘st MIXER Q102, Q103 IN THE 1st IF MIXER SECTION. Qed MIXER : THE OUTPUT OF 10.24 [MHz] OSCILLATER CIRCUIT WITH X-1 IS INJECTED INTO THE IF MODULE (IC1). INCOMING IF SIGNAL AND 10.24 [MHz] SIGNAL ARE MIXED INSIDE THE IF IC TO EXTRACT 2nd IF SIGNAL 455 [MHz], FM SIGNALS ARE RECOVERED WITH ENVELOPE DETECTOR, 23 FREQUENCY STABILITY LET - Fo-CRYSTAL OSCILLATOR FREQUENCY Fr-PHASE DETECTOR REFERENCE FREQUENCY Fvco=VCO FREQUENCY Ft-TRANSMIT FREQUENCY THEN : Fr=Fo/1800 AND UNDER LOCKED CONDITIONS : Fr = Fvco | N Where , "N IS THE PROGRAMMABLE DIVIDER DIVIDE RATIO. THEN : Fvco = NX Fr FROM WHICH IT CAN BE SEEN, THE PERCENTAGE ERROR IN Ft IS THE SAME AS THE PERCENTAGE ERROR IN Fo, THE STABILITY OF THE CRYSTAL OSCILLATOR IS DETERMINED PRIMARILY BY THE CRYSTAL ITSELF AND HAVING PASSIVE COMPONENTS OF THE OSCILLATOR. THE CHOICE OF CRYSTAL AND COMPONENTS IS SUCH THAT THE REQUIRED FREQUENCY STABILITY IS MAINTAINED OVER THE REQUIRED VOLTAGE AND TEMPERATURE RANGE.@4 DESCRIPTION OF OTHER CIRCUITS ‘TRANSMITTER (9) RE AMPLIFICATION THE OUTPUT OF DOUBLER AMP Q16 IS FED THROUGH TUNING IFT T9 AND T10 TO THE BASE OF PRE DRIVER AMP Q108. THE OUTPUT IS THEN SUPPLIED THROUGH TUNING CIRCUIT L101 TO RF DRIVER AME Q109, THE OUTPUT OF Q109 IS SPLITTED WITH TUNING CIRCUIT L102, C127, (©129 AND GOES TO THE BASE OF FINAL RF AMP Q110. SHE OUTPUT OF Q110 IS SUPPLIED TO THE ANTENNA THROUGH L-C TUNING cmcurT. @ CIRCUIT FOR SUPPRESSION OF SPURIOUS RADIATION THE TUNING CIRCUIT BETWEEN THE OUTPUT OF FINAL AMP Q110 AND ANTENNA, SSTAGE "PHI" NETWORK T11, C134, C135, L106, C185, L107, C136, C136A, L108, 153, C137 SERVES AS A SPURIOUS RADIATION SUPPRESSOR. THIS NETWORK ALSO SERVES TO MATCH THE IMPEDANCE BETWEEN TX POWER AMP Q110 AND THE ANTENNA. @ CIRCUITS FOR LIMITING POWER AFTER FINISHED ALL ALIGNMENT, THE CONSTANT VOLTAGE SUPPLY CIRCUIT \IMITS THE AVAILABLE POWER 4 [W] OR SLIGHTLY LESS. RV-105 AND CORRESPONDING THREE TRANSISTORS CONTROL SUPPLY VOLTAGE OF AF AMPLIFIER AND OTHER CIRCUITS. UNE ALL THE TRIMMING PARTS FOR MAXIMUM INDICATION OF RF POWER METER AND ADJUST RV-105 TO MAKE 4 [WJ INDICATION OF RF POWER METER. HE TUNING IS ADJUSTED SO THAT THE ACTUAL POWER IS FROM 3.8 TO 4.4 (Wi. THERE ARE NO OTHER ADDITIONAL CONTROLS FOR ADJUSTING THE TX OUTPUT POWER. (@ MAXDEVIATION CONTROL DEVIATION SIGNALS ARE FILTERED WITH RC NETWORK AND GOES TO THE AUDIO AMP IC IC4 TO MAKE NOMINAL SIGNAL LEVEL TO ACHIEVE WANTED MODULATION. JO CONTROL INCOMING AUDIO SIGNAL, DIODE D7 AND CORRESPONDING LIMITER CIRCUIT CONTROLS WITH PROPORTIONAL TO SAMPLED AUDIO OUTPUT LEVEL ADJUST RV106 SHALL NOT EXCEED +2[KHz] MAXDEVIATION UNDER 4.25 [KHz] AF 20d8 UP FROM 1KHz MOD LEVEL INPUT.(0) RE AMP Q101 AMPLIFY RF SIGNAL FROM ANTENNA, THE AMPLIFIED AF SIGNAL 'S FED THROUGH TUNING COILS T2, T3 TO THE GATE OF DOUBLE BALANCE MIKER FET, Q102, 103, ALSO VCO SOURCES FREQUENCY LOWER 10.695MHz THAN THE FREQUENCY OF EACH CHANNEL IS SUPPLIED TO MIXER. (@ THE SOURCE OF 10.695MHz FREQUENCY FILTERED BY FL1 IS FED TO THROUGH T4 TO IC1. (@ THE 455KHz FREQUENCY SIGNAL PRODUCED FROM IC1 BY MIXING THE OUTPUT SOURCE OF FL1 10.695MHz FILTER AND THE SOURCE OF 10.240MHz FREQUENCY FROM CRYSTAL OSCILLATOR X-1 (© INTERNAL AM AND FM DETECTOR OF IC1 DETECT AM & FM AUDIO SIGNAL. © AGC(AUTOMATIC GAIN CONTROL) SIGNAL OF IC1 FED TO IC2 ,Q105, Qt04 CONTROL RECEIVING SENSITIVITY. (© 48 AUDIO OUTPUT DETECTED AUDIO SIGNAL IS FED THROUGH R2, C4, C5, VR105 TO LOW FREQUENCY AUDIO AMP FOR DRIVING SPEAKER. @ Fit AUDIO OUTPUT DETECTED AND AMPLIFIED AUDIO SIGNAL IS FED THROUGH HIGH CUT FILTER RS. C7, VR105 TO SPEAKER, 10ENT INSTRUCTIONS [o> [CPU SECTION ] [ RF SECTION ] e Test Equipment Required *) ©PU and Phase Locked Loop Section © Frequency Counter & DC Power Supply & DC Volt Meter ® Oscilloscope ® Trensmitter Section @ AF Power Moter(RF SSVM) 2 502 Load{non-inductive) © AF Attenuator ® Oscilloscope Audio Generator © DC Power Supply © Spectrum Analyzer ® Frequency Counter © Coupler © Receiver Section ® AF Signal Generator 2 RF Power Meter © Distortion Meter @ DC Power Supply“ALIGNMENT PROCEDURE Phase Locked Loop and CPU Section ‘Sve | SETTING [connection __|AbusT "| AbuusT FOR || Frequency adusiment ; | Frequency counter | CT-2 | 45MHz +100Hz | | Mc : Receiver | to output pin 1 of | | | _olume : Optional | tes(Le723aN) | i welch : Optional Fone) | | | H Selector : 1 | | ; | | | | Bee foru vores cox; | po unmel | ination on DC | | MIC : Receiver | Conner ag sokage| voltmeter must | | meter to TP1 on | Volume : Optional | be 4.8~5.2volt. | | E CPU board. | I Squeich : Optional ae | CH Selector : Optional J | | | | | | | | | \ | | | | 3 | VCO Voltage adjustment ; | adjust 20V pe | MIC : Receiver Volume : Optional ‘Squelch : Optional CH Selector : 1 | | | — Connect DC voltage | T7 jeer to Pot | | CONN.1 on VCO | board | (Figure-3) | | | 13 | at CHT in Axmode |2) Transmitter Section ‘| CONNECTION step | SETTING lAbUST | ADJUST FOR — | = ere ee 1 | RF Driver stage ; | Connect oscilloscope | T9 | Adjust for MIC : Transmit to base of Q108 =| T10. maximum wave | Volume : Optional (Figure-3) form on the | ‘Squeloh : Optional | | | oscilloscope. | | CH Selector : 19 | | re RF Power stage ; Connect dummy 1 Adjust for max. MIC : Transmit | Volume : Optional Squelch : Optional CH Selector : 19 3 | Second harmonic check ; MIC : Transmit Volume : Optional ‘Squelch : Optional CH Selector : 19 4 | Frequency check ; MIC : Transmit Volume : Optional ‘Squelch : Optional CH Selector : 19 load and RF power | RV-105 meter to the external| ANT: jack on the | set | (Figure-4) meter with dummy load to spectrum analyzer through couplet/-40dB atten. to EXT-ANT, jack | on the set | (Figure-5). Connect AF power | | | Connect dummy load and frequency counter through | coupler to RF power meter. Also RF power meter to EXT-ANT. jack on the set. | (Figure-6) indication on the | power meter(4W) | | At no modulation compare the level of fundamental frequency to the | level of harmonic frequency. Suppression of the 2nd harmonic Freq level must be lower! than -54dBM. Check for the other channel's Make sure that the indication of the transmitter freq. is 27.185MH2+300Hz con the frequency | counter.SETTING CONNECTION ADJUST | ADJUST FOR MAX deviation check ; Connect dummy | RV-4 | Adjust so that the MIC : Transmit load and modulation indication of the Volume : Optional meter through modulation meter is ‘Squelch : Optional ‘coupler to RF power 2KHz at High CH Selector : 19 meter. power.deviation. ‘Also RF power meter to EXT-ANT. jack on the set. (Figure-7) 15‘Receiver Section | _ Tum to counterclockwise CH Selector : 19 | RF Gain : Fully clockwise SSG : 27.485MHz, 1KHz, 100uV(-6748m) 1.2KHz MOD distortion meter | across EXT-Speaker out jack with 8.2 dummy load (Figure-8) | 16 ‘St | serine CONNECTION [ADM ADJUST FOR | + | RX sensitivity ; Connect AF signal | T1 Adjust for maximum MIC : Receiver generator to extemal) T2 indication of tho RF, Volume : Fully clockwise ANT. jack. Connect 74 power meter. | | Squeich : ‘SSVM, Sinadder and Reduce output from Turn to counterclockwise | distortion meter | FF-Signal generator | CH Selector : 19 | across EXT-Speaker | | until the audio out | "SSG : 27.185MHz,1KHz, | out jack with 8.0 | reaches about 500 1uV(-107d8m) dummy load miliwatt(2.0Vol) | 1.2KHz MOD (Figures) (a a : | i ‘adjust for ie | indication ON SSVM 2 Squelch Adjustment ; Connect RF signal | AV-2 Adjust AV-4 until MIC : Receiver generator to external | the audio output Volume : 500mWw(2.0V) ANT. jack. Connect just appeared. Squelch : AF power meter and! | Turn to counterclockwise | cistortion meter | CH Selector : 19 | across EXT-Speaker | SSG: 27.185MHz, 1KHz, | out jack with 82 | AmV(47dBm) | dummy load | | | 1.2KHz MOD | (Figure-8) | | a de | i ____ | = Signal Meter Adjustment; / Connect RF signal AV-2 Adjust so that the _ MIC : Receiver | generator to external | 9th LCD Bar on | Volume : 500miW(2.0V) ANT. jack. Connect | the LGD cispiay, | Squelch : | RF power meter and |freq. counter EQUIPMENT SET-UP D.C Power Surpply Pin 1 of IC 5 CHI: Set PO} EO DO] . ores GND O IFIGURE 1] j Pin ONN.1 Power Surpply DC Voltmeter Set vo Hs GND, O [FIGURE 2] 18 er Surpply Oscilloscope Set ae eee GND nh O° [FIGURE 3]Dc Power Supply [FIGURE 4] RF Powermeter simmcter | [A tS kseee RS ‘antenna 10k —Gommny load | oc Power supp fundamen / 2x0 samanie| Nea [FIGURE 5] RF Powermeter of Dummy load Set_ Ante | oO | upler DC Power Supply freq. counter Pe) Pe] mm 3 oo© [FIGURE 6]RF Powermeter OD | | Sumy load Sot = © — — tJ Antenna jack core Modulation Meter Oscilloscope ot OE); Bo oO [FIGURE 7] Standard Signel Generator oH Distortion Meter o7og-o fo | SS¥M ° D.C Power Surpply el Ww oO Oscilloscope eo 8ohm Dummy load [FIGURE 8}DUCTOR LEAD IDENTIFICATION AND IC INTERNAL DIAGRAM ‘Eawivalent Circuits OAAS58F e r Neefy ner cre F} cour out £7} cour w Fa) wos ane ourPut Fi} wos aur ur fa) aw ace fi aw vow evr Hig) ess our Fa} ovo fig aw sw {33} au ar our1407233N Se a ch open doin . wee stn ' [o> 7 Beware — — HbisasdifeGs988. gf lle © | a ni ev gers 51 to 825: ‘hae prt can os usd asthe eral E405 cpl prs by The 8 Sar mest cto °KTA1658SEMICONDUCTOR VOLTAGE CHART Measured At 1. 19CH. 2. No Signal 3. No Modulation Transmit clo ol2ic2 cloiclo 28SEMICONDUCTOR VOLTAGE CHART Measured At 1. 19CH. 2. No Signal 4.Transistor 3. No Modulation [Sein [Emitter [ | [TR ~~" Receiver [Transmit | Receiver | Transmit | Receiver | Transmit | 5 5 5 AUDIO 2Sale | 5 ° This port is for driving front "LED" | display | device | ° Blolo 8 als & ellesPCB VIEWS 1, CPU BOARD 1) TOP VIEW smaycom Co,Ltd, 95. 2) BOTTOM VIEW2. RF BOARD a 4) TOP VIEW3. IF BOARD 4) TOP VIEW 2) BOTTOM VIEW t 4. VCO BOARD 1) TOP VIEW 2) BOTTOM VIEW 305, PTT BOARD 4) TOP VIEW 6. TERMINAL BOARD 1) TOP VIEW 1995,1128 2) BOTTOM VIEW 2) BOTTOM VIEW 31WIRING DIAGRAM OF THE UNIT 1) CPU BOARD « ‘te2 2 8 a & &TROUBLE SHOOTING CHART | SYMPTOM Unit does not work at fa ‘No output from spéck- fer at all . noise on specker Squeich does not work INo modulation TCD Meter does not ‘work LCD Display does nc work ICHUP/DOWN does {1.Detective CMSOT " |tiDefective Q107, Qi08, Q109, A110, Q114 ~ PROBLEM [Defective D105, 1C5(LC7283N) ‘Defective external speckor jack |2Defective 18, R9Z7A, Q905, Q910 or cold solder Q15, 104, 0113, ICB |2.Detective Squelch circuit components Q910, Q907, 906, 0905, D915, a2 [Detective RVI07, RVIOI [2-Improperly adjusted RV2 | '2.Poor audio output and defective modulation microphone amplifier components(iC4) | 15, AVA fective X801, 0904, D905, IC5 fective IC5, $907, $908, A913, Q914-—~C~S~S 1.Defective $904, IC5_ REMEDY |1.Replace or repail_ 2Replace defective component | replace | ‘2 Replace |i Replace 2.Replace defective ‘components S.Replace 1.Replace ‘1.Replace ‘Replace | 1.Replace 1.ReplaceEXPLODED VIEW OF UNITEXPLODED VIEW PART LIST Ref. No. PART CODE DESCRIPTION SPECIFICATION REMARKS 1 61000040 COVER - FRONT PC+ABS, DIGRAY, SILK 2 61000079‘ WINDOW - LCD ACRYL, SILK 3 64000008: HOLDER - MIC NBR 230, BLK 4 30620001 C - MIC WM.62AU 5 70000004 INSULATOR - MIC FIBER, RED & BLK, 0.3t 6 70000001 FELT - SPEAKER FELT, BLK, 0.2t 7 30020001 SPEAKER 36-8BB-10B 8 64000001 BUTTON - F/FUNCTION SILICONE, BLK, SILK 9 64000005 BUTTON - L/FUNCTION SILICONE, LIGHT GRAY, SILK 10 61000003 LIGHTING - LCD BACK ABS, WHITE 11 37420001 ZABRA- CONNECTOR = —YS TYPE, H:3.5mm 12 61000009 BACKLIGHTING - INNER ACRYL, CLEARNESS 13, 28020001 LoD KXN-19631-AEP 14 62000001 HOUSING - LCD SPTE 0.3t 1S 66000048. TAPE - WINDOW CLEAN PASCAL TAPE 16 34010008 PCB - CPU EPOXY 1, 67.5°64.3"1t 17 33010002 SOCKET 25 MONO, HSJ 2069 18 33010001 SOCKET 3.5 MONO, HSJ 1501 19 34010006, PCB - PTT 22.9°28"1t 20 64000004 BUTTON - PTT SILICONE, BLK, SILK ral 62000012 PLATE "B" - SHIELD SPTE 0.2t+FIBER 0.3t @ 22 © 34010010 PCB - RF EPOXY it 23 16620503 RESISTOR - VARIABLE ——-AKO971111.5R1211, 50K 24 16620103 RESISTOR - VARIABLE CSPN.0905-15SP-B10K 25 11010002 CPU LO7223N-8974 26 : : : 27 ~~ 13020001 TR - PNP KTA1658 28 13220002-«TR-NPN KTC2078 28 80090011 ASS'Y MIC BOARD 30 34010011 PGB - VCO EPOXY tt 31 62000002 BOX - SHIELD SPTE 0.3 32 63000001 HEAT SINK BsS 0.8t 33 38030001 INSULATOR - RUBBER SILICONNA RUBBER 34 38230001 INSULATOR - BUSHING NYLON 36 68000005 SCREW - BH M/C (H)M2.6°L6, FZY 36 E . z 37 92020002 «CONNECTOR - ANT BNC-AB(M4) 38 69000002--HEAT SINK "A" AL 2, 38 68000008 SCREW - FH M/C (M245, FZY 40 62000011 PLATE + SHIELD SPTE 0.2t+FIBER 0.3tRef. No. PART CODE DESCRIPTION ‘SPECIFICATION REMARKS a a2 43 44 45 46 47 48 49 50 31 52 53 54 55 56 87 58 59 60 34010001 70000006 62000003 70000005 * 61000004 67000003 61000005 64000002 70000007 67000001 61000006 61000002 68000013 62000010 68000002 68000014 64000003 66000081 PCB - TERMINAL CUSHION - TERMINAL TERMINAL - CHARGER GASKET - TOP PANEL - TOP NUT - VOLUME NUT - ANT KNOB - VOLUME BELT - KNOB SPONGE - BACK SPRING - COIL BUTTON - LOCK COVER - BACK SCREW - P.H M/C CLIP - BELT SCREW - P.H M/C SCREW - P.H M/C CAP - DUST LABEL - SERIAL EPOXY, 39.8°25.9*1t EVA SPONGE, BLK, 4t PBSS 0.25 EVA SPONGE, BLK, it PC+ABS, D/GRAY, SILK M7, MBsBD1 M12 PC+ABS, DIGRAY SILICONE, BLK SPONGE 5t, GRY & BLK ‘SUS304-WPA PC+ABS, D/GRAY PC+ABS, D/GRAY (*)M2.6*L16, FZB SUS304 0.6t (+)M2.6*L4, FNW ()MA.74L5, FZB SILICONE, BLK TETRON 0.05 37ELECTRICAL PART LIST Near PART CODE DESORIPTION LOCATION Ne s 0008007. «~ASSY TER_BOARD SC 17010100 C-CERAMIC GRM39 COG 100D 50 C157 17010104 (C-CERAMIC GRM39 YSV 104Z 25 cise 21820015, OIL-CHOCK tu (CH1,CH2 80003005 ASS'Y CPU BOARD 28020001 DISPLAY DEVICE LCD _KXN-19631-AEP 901 80002013 ASS'Y PTT BOARD 35010001 SWITCH-TACT SW TACT,JTP12438 $907,8908 35010002 SWITCH-TACT S/W TACT JTP1261 ‘$909 80030015 ASS'Y CPU PCB 160204R7 RESISTOR-FIXED 4.7-0-1/2W MINI SIZE ROZTA 1802R087 C-ELECT Ge 5.5v 0.047F coi4a 29020002 CRYSTAL 4.5MH2,ATS-49)/S xeot 80030016 ASS'Y CPU SMD 11010002 (CPU MAYCOM-AH-27-2 LC7223N-8974 Ics 11610004 IC-POWER AMP NUMa86BM ics, 13010001 TR-PNP_ KTA1505S_ 0905,0906,0908,0913 asd 13010005 TR-PNP KRA1028, 912 19210002 TR.NPN KTCaa80s, 2911,0016 19210004. TR-NPN KTC38768. ‘2901,0902,2909,0004 207,009 19210008 TR-NPN KRot1s 910 15210102 RESISTOR-FIXED TKS-1/16W (0603) R934 16210103 RESISTOR-FIXED 10K-J-1/16W_ (0603) RQO7A,A911,A933,A943_ R945,R947 15210104 RESISTOR-FIXED 100K-J-1/16W (0603) R916,R937,R943 1210105 RESISTOR. FIXED M16 (0603) pae2,A903,R908 R005 906,907, 909,909 rave 16210123 RESISTOR-FIXED 12K 4/10W (0603) eas 18210152 RESISTOR-FIXED 1.5K-J-1/16W (0603) R930 15210183 RESISTOR-FIXED 18KJ-1/16W (0603) RIS9A. 15210222 RESISTOR-FIXED 2.2KJ1/16W (0603) A921,A922,R941 15210223 RESISTOR-FIXED 22KJ-1/16W (0603) R913 16210224 RESISTOR-FIXED 220KJ-1/16W (0603) R928 16210273 RESISTOR-FIXED 27K-1/16W (0603) ROIS 18210472 RESISTOR-FIXED 47KSA/16W (0603) R920,R929, R935, 18210473 RESISTOR-FIXED ATKSA/OW (0608) RatoRar9.noza,noce £2925 926,027,991 940 15210475 RESISTOR-FIXED ATKANOW (0603) 917 15210684 RESISTOR-FIXED 47KS-1/16W (0603) R932 18210821 RESISTOR-FIXED ATK S-ANEW (0603) ‘R901 16210823 RESISTOR-FIXED 47K EW COB0S| ee ese. 15210913 RESISTOR-FIXED A7KAEW (0603) F914ASSY —paRT CODE DESCRIPTION ‘SPECIFICATION A ns ia celine ipa eh ~~ 47010102 c. rR 1 €921,C923,C926,C928 €929,C930,C931 17010103. C-CERAMIC GRMO9 X7R 103K 50 c915,c919 17010104 C-CERAMIC GRM39 Y5V 1042 25 C903,C909,C927 17010180 .C-CERAMIC GRM39 COG 180) 50 C902 17010200 C-CERAMIC GRM39 COG 200) 50 c901 17010470 C-CERAMIC GRM39 COG 470J 50 C905A 17010682 C-CERAMIC GRM39 X7R 682K 50 C910 1701A474 C-CERAMIC(TANTAL) GRM42-6X5R474K 16 C906 1701A475- C-CERAMIC(TANTAL) GRM42-6Y5V475210 920 18210001 C-CHIP-TANTAL turMIeV SEA —Ca12 1821A010 C-CHIP-TANTAL tourMev SEA Cant 18210010 C-CHIP-TANTAL 1our-Mi6v SIZEC2 —_C917,Ca05ca14 18210022 C-CHIP-TANTAL PouMAGV | SIZEC2 cae 1821D047 C-CHIP-TANTAL 47uF-M-16V SIZE D2 907 18410020 CHIP-TRIMMER TZCO3P2O0A110- cT2 19610001 DIODE-SWITCH Kosta! 908,0910,0911,0812 19610003 DIODE-SWITCH KDS184 D907,0936 19610004 DIODE-SWITCH KDS187 D903,D904,0906,09 D914,0915, 200010001 DIODE-ZENER ZO2WS5.6V(Z) ‘D905 20010002 DIODE-ZENER Z02W6.2V(2) 10908 22010001 COIL-CHIP 0.47uH,LOHINRA7MOs L901 22010002 COIL-CHIP 4.70H,LQHGNARTMO4 902,903 28410001 DISPLAY DEVICE LED SML 210MT 1p901,D902 33010001 JACK(3.5 4) 3.5/MONO,HSJ 1501 902 33010002 JACK(2.5 6) 2.5/MONO,HSJ 2069 903 24010008 PCB-CPU 57564317 80030009 _ASS'Y RF BOARD 13220001 TR-NPN: KTC1006. Q109 16020022 _RESISTOR-FIXED 2s}-4f2W MINI SIZE R123 16520103 ESISTOR-FIXED RHOBSIC 10K V-101,RV-104 16528109 ESISTOR-FIXED AVM-621V BIOK fav-105 16620103 RESISTOR-FIXED RKOO71111-5R1211,10K RV-107 16620503 RESISTOR-FIXED AKOO7I1N1-SRI211,50K ———_VA-105 16820501 RESISTOR-FIXED ‘TDS-150(500) ‘THT 17010104 C-CERAMIC (AX) 1O4AX 156A 18020100 C-ELECT 100uF-16V,SHL 5*11 147,C150 19820001 DIODE-1A, 1N4001 ‘D106 19820002 DIODE-SCHOTTKY RB4410 D103 21420001 COIL-AFT 001(BLK)RX RF AMP 1 21420002 COILIFT (02(BLKJRX RF AMP re 21420003 COILAFT COa(RED)AX RF AMP 3 21420004 COILIFT 004(BLK)10.695MHz 4 21420008 COILAFT 008(GRE)TX DOUBLER Tr 21420009 eT _009(6LK)TX DOU THO 39PART CODE DESCRIPTION ‘SPECIFICATION LOCATION No, ASSY NAME Rae RRC WT | ee ne oe S 21620001 COWL-AXIAL (O.7uHO3TYPE Lit 21620002 COIL-AXIAL 2.2uH,03TYPE tr02 21620003 COIL-AXIAL 6 8uH,03TYPE L104 21820001 COIL-SPRING 0.640'5.5T(R) ties 21820004 COIL-TUNING 0.45°2.3°6 5(R) TH 21820005‘ COIL-SPRING 0.55°9.4°9.5T(R) L109 21820007 COIL-SPRING 055°3.4°7.5T(R) L107, L108 21820008 COIL-SPRING 0.55°3.4"6 ST(R) Lio8 21820011 COIL-SPRING 0.6"4.0"7.51(R) L105 22220001 COIL-7/} 5mm IFT CAN 21420001 —FILTER-CRYSTAL 10B075A,49/7-31 Ae 80090017 ASS'Y RF SMD 19010001 TR-PNP KTAI605S ane 19210001 TR-NPN kRC1108 ae 19210002 TRNPN KTo38e0s, €7,08,0101,0108 105, a107,0108 19210004. TRANPN KT038768 ai08,a110 19210005 TRNPN KRCI1S on 19410001 TRFET KTK211GA 102,0103 15210000 RESISTOR-FIXED Ov-AEW (0803) 1210101 RESISTOR-FIXED 100V-1/16W (0603) ineties 18210102 RESISTOR-FIXED AKJA/16W (0803) 16210103 RESISTOR-FIXED 10K~J-1/16W (0603) 110,8123,134A135 15210104 RESISTOR-FI ED 100K Y-1/16W (0603) 1210181 RESISTOR-FIXED 150NA/16W (0603) A121,R124 18210152 RESISTOR-FIXED 1.8k1/16W (0603) rior 18210154 RESISTOR-FIXED 150KJ-1/16W (0603) Ri16 1210181 RESISTOR-FIXED 180v-41/16W (0603) R101 1S2101RO_-RESISTOR-FIXED tweinew (0603) R125 15210221 RESISTOR-FIXED 220J4/16W (0603) 103,117 18210222 RESISTOR-FIXED 22K1/16W (0603) 90,196 18210224 RESISTOR-FIXED 220KI-1/I6W (0608) Rint 18210932 RESISTOR-FIXED 3.aK-1/16W (0609) Ri13 1621033 RESISTOR-FIXED SaK-J-1'6W (0603) R31 1210470 RESISTOR-FIXED 47A16W (0603) 108,R120,A137,A140 15210472 RESISTOR-FIXED A7KJA/W (0803) RIOZATSARTISANE Rito 15210873 RESISTOR-FIXED A7KA-N6W (0603) 15210563 RESISTOR-FIXED S6K-1/16W (0603) Fi 18210682 RESISTOR-FIXED 68KIA/GW (0803) Re 15210823 RESISTOR-FIXED 82K V-16W (0603) peers 17010010 C-CERAMIC GAM39 COG 0100 60 C104 17010030 C-CERAMIC GRM39 COG 030C 50 e120 17010050 C-CERAMIC GRM39_ COG 050C 50 nb 17010101 CERAMIC GRM39 COG 101 50 17010102 C-CERAMIC GRM39 COG 102K 50 aPART CODE 17010103 17010104 17010151 17010180 17010200 17010221 17010223 47010271 17010381 17010391, 17010470 17010473 17010560 17010620 17010681 4701A105 17010474 1701475 19810002 19610003 34010002 0030011, 18210474 0030019 11610003, 15210103 15210123 15210154 19210221 15210222 16210072 19210273 15210333 18210471 19210473 17010102 17010108 17010104 17010391 17010470 17010682 1701104, 1701105, DESCRIPTION C-CERAMIC C-CERAMIC C-CERAMIC ,C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC(TANTAL) C-CERAMIC(TANATL) C-CERAMIC(TANTAL) DIODE-SWITCH DIODE-SWITCH PCB-AK-27RF ASSY MIC BOARD RESISTOR-FIXED ASSY MIC SMD IC-OP-AMP RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED RESISTOR-FIXED C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC C-CERAMIC(TANTAL) -CERAMIC(TANTAL) SPECIFICATION GRM39 X7A 103K 50 GRM39 Y5V 104Z 25 GRM29 COG 151 50 GRM39 COG 180J 50 GRM39 COG 2004 50 GRM39 COG 221J 50 GRM39 X7R 223K 50 GRM39 COG 2714 50 GRM39 COG 331) 50S GRM39 COG g91J 50S GRM39 COG 470J 50 GRM39 YSV 473Z 50 GRM39 COG 6605 50 GRM39 COG 620) 50 GRM39 SL 681) 50 GRM42.6x5R105K16 GRM42.6x5R474K16 GRMa2.6y5v476210 kos226 kosi84 53.5°63.51T 470K-J-1/16W (0603) KIAGSSBF 10Kv-1/16W (0803) 12K JANEW (0603) 150KW-1/16W (0803) 220V-4/16W (0605) 2.2K-J-A/N6W (0603) 2.7K-JANGW (0603) 27K-ANEW (0603) S3KV-116W (0603) 470-1/16W (0603) ATKNA/I8W (0603) GRM39 X7R 102K 60 GAM39 X7R 103K 50 GRM39 Y5V 104z 25 GRM39 COG 391 50S GRM39 COG 470) 50 GRM39 X7R 682K 50 GRM42-6X7R104K50 GRM42-6X5R105K16 4 LOCATION No. cracn8.c119,c126 €35,C106,C107 ©128,0155 C109 0182, €132,0135,0138 e101 ©129,00136 c130,0137 0133 C121,C184A 634,0103,¢106,c108 c122,0123,6128.0131 c139,c140.0149,0151 136A _ 134,153 cier D101 Dr02. 14 R65,R67 S3,R66 Rea Reo Rez RS9,R61 R58 R50 R63,R64 52 051,057, 50 cet C58Assy Nau PART CODE DESCRIPTION SPECIFICATION LOCATION No. ~~ 4701A475—C-CERAMIC(TANTAL) _ GRMA2.6¥% 19610001 DIODE-SWITCH kosie1 o7 34010003 POB.AH.27MIC 1643.94T 80030008 ASS'Y FRONT 90020001 SPEAKER 236-888-108 SP901 90030003 “ASS'Y PACKING 41030001 ANT(RA-27 TNC) HA27C-ST a 80030010 ASS'Y VCO BOARD 21420005 COILIFT (OA6(5BL-N5038) 21620003 COIL-AXIAL 6.8uH,O3TYPE L100 80030018 + ASS'Y VCO SMD 19210002 TR-NPN KTC38808 29,010,011 15210102 RESISTOR-FIXED 1KJ-1/161V(0803) Rao 15210103 RESISTOR-FIXED 10K u-1/16W(0603) Ra1,R43,R44 15210104 RESISTOR-FIXED 400K J-1/16W(0603) 97,99 15210222 RESISTOR-FIKED 2.2K-J-1/16W(0603) a8 18210223 RESISTOR-FIXED 22K I-41 /16W(0603) R36 18210470 RESISTOR. FIXED 47-J-1M6WV(0603) 3, 18210563 RESISTOR-FIXED 56K-J-1/16W(0603) Rag 16510103 RESISTOR-SEM! POZSAN-1-103-N-TOO RV-108 17010030 C-CERAMIC GAM39 COG 030¢ 50 ca 17010100 C-CERAMIC GRM39.COG 1000 50 c97,c41 17010101 C-CERAMIC GRM39 COG 1015 50 cao 17010102 C-CERAMIC GRM39 X7R 102k 60 cae 17010103 C-CERAMIC GRM99_X7R 103K 60 048,048 17010221 C-CERAMIC GRM39 COG 221) 50 cag 17010300 C-CERAMIC. GRM39.COG 300/ 60 c3e 17010320 C-CERAMIC GRM39 COG 330 50 caa 17010331 C-CERAMIC GRMa9 COG 3314 60 C36 17010473 C-CERAMIC GAM39 Y5v 4792 60 33 17O1A104—C-CERAMIC(TANTAL) _ GRM42.6X7R104K50 4821010 C-CHIP-TANTAL 10UF-M-6V SIZE A ose 20210001 DIODE-VAR.CAPCITANS KDV251S 5,06 94010004 POB-AH-27 VCO 19.93.37 800200012 ASS'Y IF BOARD 21420005 COIL-IFT 005(8LK)QUD 18 29020001 CRYSTAL 10.240MH2,ATS-49( x 24020001 _FILTER-CERAMIC cewassHT Fla 80090020 ASS IF SMD 11610001 IC-IF-AMP Tk10830 cr 11610002 IC-OP-AMP. KIA356F 1c2 15210000 RESISTOR-FIXED O-v-1/16W(0603) RS 18210102 RESISTOR-FIXED 1K-J-1 16W(0603) Re 18210103 RESISTOR-FIXED 40K-1/16WW(0603) Rig 15210104 RESISTOR-FIXED 100K J-1/16¥4(0603) 1,R9,R10 18210108 __RESISTOR-FIXED 10M-J-1/16W(0603)__ R12 42PART CODE DESCRIPTION SPECIFICATION LOCATION No. assY cae 18210222 RESISTOR-FIXED — 2.2K-J-1/16W(0803) Re 1821083 RESISTOR-FIXED 33KJ-1/16\W(0609) R7 15210395 RESISTOR-FIXED 3.3M4J-1/16¥(0603) Ris 18210473 RESISTOR-FIXED 47K -J-1/16(0603) Ri 18310000 + RESISTOR-FIXED 0-J-1/16(0603) Ra 16510104 RESISTOR-SEM! POZSAN-1-104.N-TOO AVv-t 17010101 C-CERAMIC GRM39 COG 101C 50 ca 17010102 C-CERAMIC GRM39 X7R 102K 50 cre 17010103 C-CERAMIC GRM39 X7R 109K 50 c1c8 17010104 C-CERAMIC GRM39 YSV 1047 25 c2,09,010,011,012 crs 17010333 C-CERAMIC GRM39 X7R 333K 16 cs 1701104 C-CERAMIC(TANTAL) —_ GRM42-6X7R104K50 418210010 C-CHIP-TANTAL 10UF-M-8V SIZE A c1scr7 18410020 CHIP-TRIMMER TZC03P2004110 cm 34010007 PCB-AH-27 IF 173204 80050013 ASS'Y IF HEAT SINK 13020001 TR-PNP KTA1658 aia 13220002 TR-NPN KTC2078 artoele ere WVHOVIC LINDYID