TC Colorcodes
TC Colorcodes
Connectors
ANSI
Code
Connectors
ANSI/ASTM E-230
Color Coding
Thermocouple
Grade
Alloy Combination
Extension
Grade
+ Lead
Lead
IRON
Fe
(magnetic)
CONSTANTAN
COPPERNICKEL
Cu-Ni
+ CHROMEGATM
NICKEL
+ CHROMEGATM
NICKEL
CHROMIUM
Ni-Cr
COPPER
Cu
CHROMIUM
Ni-Cr
OMEGA-PTM
NICROSIL
Ni-Cr-Si
+
PLATINUM 13% RHODIUM
NONE
ESTABLISHED
+
PLATINUM 10% RHODIUM
NONE
ESTABLISHED
U*
B
G*
(W)
C*
(W5)
D*
(W3)
NONE
ESTABLISHED
Pt-13% Rh
Pt-10% Rh
Reducing, Vacuum,
Inert. Limited Use
in Oxidizing at High
Temperatures.
Not Recommended for
Low Temperatures.
8.095 to
69.553
6.458 to
54.886
Mild Oxidizing,
NONE
ESTABLISHED
R/
SX
ALOMEGATM
NICKELALUMINUM
Ni-AI
(magnetic)
Comments
Environment
Bare Wire
Reducing Vacuum or
CONSTANTAN
Inert. Good Where
COPPER270 to 400C
Moisture Is Present. Low
NICKEL
Temperature & Cryogenic 454 to 752F
CuNi
Applications
Oxidizing or Inert.
Platinum
Pt
Platinum
Pt
Alternative
to Type K.
More Stable
at High Temps
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temperature
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temperature
COPPER
Cu
COPPER-LOW
NICKEL
Cu-Ni
Extension Grade
Connecting Wire for
R & S Thermocouples,
Also Known as RX & SX
Extension Wire.
COPPER
Cu
COPPER
Cu
Uncompensated
for use with RTDs
and Thermistors
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temp. Common Use
in Glass Industry
270 to 1300C
450 to 2372F
4.345
to 47.513
50 to 1768C
58 to 3214F
0.226
to 21.101
50 to 1768C
58 to 3214F
0.236
to 18.693
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
W-5% Re
W-26% Re
399C (750F)
Pt-30% Rh
TUNGSTEN
W
6.258 to
20.872
Pt-6% Rh
0 to 1820C
32 to 3308F
0 to 13.820
0 to 2320C
32 to 4208F
0 to 38.564
Atmosphere
0 to 37.066
TUNGSTEN-
NONE
ESTABLISHED
TUNGSTEN-
0 to 2320C
32 to 4208F
0 to 39.506
NO STANDARD
USE ANSI
COLOR CODE
NO STANDARD
USE ANSI
COLOR CODE
NO STANDARD
USE ANSI
COLOR CODE
H-3
IEC
Code
R/
SX
(W)
(W5)
(W3)
Thermocouple Tolerances
(Reference Junction at 0C)
Standard Limits
Special Limits
Temp Range
Tolerance Value
>0 to 750C
>32 to 1382F
2.2C or 0.75% 4.0F or 0.75%
0 to 750C
1.1C or 0.4%
32 to 1382F
2.0F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 1250C
2.2C or 0.75%
-200 to 0C
2.2C or 2.0%
>32 to 2282F
4.0F or 0.75%
-328 to 32F
4.0F or 2.0%
0 to 1250C
1.1C or 0.4%
32 to 2282F
2.0F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 350C
1.0C or 0.75%
-200 to 0C
1.0C or 1.5%
>32 to 662F
1.8F or 0.75%
-328 to 32F
1.8F or 1.5%
0 to 350C
0.5C or 0.4%
32 to 662F
1F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 900C
1.7C or 0.5%
-200 to 0C
1.7C or 1.0%
>32 to 1652
3F or 0.5%
-328 to 32F
3F or 1.0%
0 to 900C
1.0C or 0.4%
32 to 1652F
1.8F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 1300C
2.2C or 0.75%
-270 to 0C
2.2C or 2.0%
>32 to 2372F
4.0F or 0.75%
-454 to 32F
4.0F or 2.0%
0 to 1300C
1.1C or 0.4%
32 to 2372F
2.0F or 0.4%
Temp Range
Tolerance Value
0 to 1450C
1.5C or 0.25%
32 to 2642F
2.7F or 0.25%
0 to 1450C
0.6C or 0.1%
32 to 2642F
1F or 0.1%
Temp Range
Tolerance Value
800 to 1700C
0.5%
1472 to 3092F
0.5%
Not
Established
Temp Range
Tolerance Value
0 to 2320C
4.5C or 1.0%
32 to 4208F
9F or 1.0%
Not
Established
IEC Code
Class 1
Class 2
Class 3
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 750C
0.4% Reading
-40 to 333C
2.5C
333 to 750C
0.75% Reading
Not
Established
KN
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 1000C
0.4%
-40 to 333C
2.5C
333 to 1200C
0.75% Reading
-167 to 40C
2.5C
-200 to -167C
1.5% Reading
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 125C
0.5C
125 to 350C
0.4% Reading
-40 to 133C
1C
133 to 350C
0.75% Reading
-67 to 40C
1C
-200 to -67C
1.5% Reading
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 800C
0.4% Reading
-40 to 333C
2.5C
333 to 900C
0.75% Reading
-167 to 40C
2.5C
-200 to -167C
1.5% Reading
RS
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
0 to 1100C
1C
1100 to 1600C
[1 + 0.3% x (Rdg-1100)]C
0 to 600C
1.5C
600 to 1600C
0.25% Reading
Not
Established
Temp Range
Tolerance Value
Not
Temp. Range
Established
600 to 1700C
Tolerance Value
0.25% Reading
600 to 800C
+4C
800 to 1700C
0.5% Reading
Material is normally selected to meet tolerances above -40C. If thermocouples are needed to meet limits of Class 3, as well as those
of Class 1 or 2, the purchaser shall state this, as selection of material is usually required.
H-4
PP
Insulation
Overall Conductors
Appearance of
Thermocouple Grade Wire
Temperature
Abrasion
Water
Range,
Flexibility
Resistance
Submersion
Insulation
Polyvinyl Polyvinyl
Chloride Chloride
(PVC) (PVC)
-40 to 105C
-40 to 221F
FEP
FEP
or
or
Neoflon Neoflon
-200 to 200C
-338 to 392F
PFA
PFA
or
or
Neoflon Neoflon
-267 to 260C
-450 to 500F
KK
Kapton Kapton
-267 to 260C
-450 to 500F
Excellent Good
TG
GG
Glass PFA
Braid or
Neoflon
-73 to 260C
-100 to 500F
Glass
Braid
-73 to 482C
-100 to 900F
HH
-73 to 871C
-100 to 1300F
(Extension GradeEXPP)
FF
(Extension GradeEXFF)
TT
(Extension GradeEXTT)
(Extension GradeEXGG)
XR
XC
Standard Braid
XL-Loose Braid
XT-Tight Braid
XS
TFE
Glass
Braid
Good
Refrasil
Braid
Refrasil
Braid
-73 to 871C
Poor
-100 to 1600F
Nextel
Braid
Nextel
Braid
-73 to 1204C
-100 to 2200F
Silica Silica
-73 to 1038C
-100 to 1990F
TFE TFE
-267 to 260C
-450 to 500F
ANSI
color
code
shown
H-5
To order
IEC color
code visit
us online
Good to
Poor to
315C (600F) 315C (600F)
Base
Good Good
Flame Humidity
Good Good
Excellent Excellent
Excellent Excellent
Good
Good
Good
Good Excellent
Excellent Excellent
Comments
Excellent
Good to
Good to Excellent Poor
315C (600F) 315C (600F)
Excellent Good
Excellent Good
ANSI
color
code
shown
Excellent Excellent
To order
IEC color
code visit
us online
H-6
/PR
RK
O
TW
AR
Reference Guide
Metal
Sheath
Temperature Range
T/C
Type
Wire Size
Grounded
AWG
SWG
No.
inches mm
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
0.3249
0.2893
0.2576
0.2294
0.2043
0.1819
0.1620
0.1443
0.1285
0.1144
0.1019
0.0907
0.0808
0.0720
0.0641
0.0571
0.0508
0.0453
0.0403
0.0359
0.0320
0.0285
0.0253
8.25
7.35
6.54
5.83
5.19
4.62
4.11
3.67
3.26
2.91
2.59
2.30
2.05
1.83
1.63
1.45
1.29
1.15
1.02
0.912
0.813
0.724
0.643
GAGE
AWG
8.23
7.62
7.01
6.40
5.89
5.38
4.88
4.47
4.06
3.66
3.25
2.95
2.64
2.34
2.03
1.83
1.63
1.42
1.22
1.02
0.914
0.813
0.711
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
0.0226
0.0201
0.0179
0.0159
0.0142
0.0126
0.0113
0.0100
0.0089
0.0080
0.0071
0.0063
0.0056
0.0050
0.0045
0.0040
0.0035
0.0031
0.0028
0.0025
0.0022
0.0020
0.0018
SWG
mm inches
0.574
0.511
0.455
0.404
0.361
0.320
0.287
0.254
0.226
0.203
0.180
0.160
0.142
0.127
0.114
0.102
0.089
0.079
0.071
0.064
0.056
0.051
0.046
Twisted
Shielded Wire
0.024
0.022
0.020
0.0180
0.0164
0.0148
0.0136
0.0124
0.0116
0.0108
0.0100
0.0092
0.0084
0.0076
0.0068
0.0060
0.0052
0.0048
0.0044
0.0040
0.0036
0.0032
0.0028
mm
0.610
0.559
0.508
0.457
0.417
0.376
0.345
0.315
0.295
0.274
0.254
0.234
0.213
0.193
0.173
0.152
0.132
0.122
0.112
0.102
0.091
0.081
0.071
To convert from AWG to SWG: Determine wire diameter in inches (mm) from appropriate AWG.
To convert 30 AWG to SWG, determine that 30 AWG is 0.0100", which is equivalent to 33 SWG
Bends
Easily!
0.020"
0.5 mm
0.032"
0.8 mm
0.040"
1.0 mm
0.062"
1.6 mm
0.093"
2.4 mm
0.125"
3.2 mm
0.188"
4.8 mm
0.250"
6.3 mm
260 (500)
260 (500)
260 (500)
440 (825)
480 (900)
520 (970)
620 (1150)
720 (1300)
&
700 (1290)
700 (1290)
700 (1290)
920 (1690)
300 (570)
300 (570)
300 (570)
510 (950)
580 (1075)
650 (1200)
730 (1350)
820 (1510)
260 (500)
260 (500)
260 (500)
260 (500)
260 (500)
315 (600)
370 (700)
370 (700)
H-7
NO EFFECT
NO EFFECT
Resistance to weathering
NO EFFECT
NO EFFECT
0.1%
0.1%
FEP
PFA
Flammability (UL 83, Vertical Wire Flame Test)* NO AFTER BURN NO AFTER BURN
Melting Point F
518F
590F
Melting Point C
270C
300C
200C (392F)
177C (350F)
PASS
288C (550F)
260C (500F)
PASS
Specific gravity
2.15
2.15
Mechanical and Electrical Properties
Tensile strength, psi 23C (73F) ASTM D638
FEP PFA
3000
4000
300
300
Available in
pre-spooled lengths
95,000
95,000
100,000
200,000
NO BREAK
NO BREAK
10
10
-54C (-65F)
0.3
0.2
118
73
75C
2.1
1018 1018
2.1
0.001
0.0004
Type K
Type J
Type T
Type E Type S Type R Type RX/SX Type C
CHROMEGA/ Iron/ Copper/
CHROMEGA/ Pt/
Pt/
Copper W5%Re/
AWG
Diameter
No. inches mm ALOMEGA Constantan Constantan Constantan Pt10%Rh Pt13%Rh Alloy11** W26%Re
6 0.162 4.11 0.023
0.014 0.012
0.027 0.007 0.007 0.003 0.009
8 0.128 3.25 0.037
0.022 0.019
0.044 0.011 0.011 0.004 0.015
10 0.102 2.59 0.058
0.034
0.029
0.069 0.018 0.018
0.007
0.023
12 0.081 2.06 0.091
0.054
0.046
0.109 0.028 0.029
0.011
0.037
14 0.064 1.63 0.146
0.087
0.074
0.175 0.045 0.047
0.018
0.058
16 0.051 1.30 0.230
0.137
0.117
0.276 0.071 0.073
0.028
0.092
18 0.040 1.02 0.374
0.222
0.190
0.448 0.116 0.119
0.045
0.148
20 0.032 0.81 0.586
0.357
0.298
0.707 0.185 0.190
0.071
0.235
24 0.0201 0.51 1.490
0.878 0.7526
1.78 0.464 0.478
0.180
0.594
26 0.0159 0.40 2.381
1.405
1.204
2.836 0.740 0.760
0.288
0.945
30 0.0100 0.25 5.984
3.551
3.043
7.169 1.85
1.91
0.727
2.38
32 0.0080 0.20 9.524
5.599
4.758
11.31 1.96
3.04
1.136
3.8
34 0.0063 0.16 15.17
8.946
7.66
18.09 4.66
4.82
1.832
6.04
36 0.0050 0.13 24.08
14.20
12.17
28.76 7.40
7.64
2.908
9.6
38 0.0039 0.10 38.20
23.35
19.99
45.41 11.6 11.95
4.780
15.3
40 0.00315 0.08 60.88
37.01
31.64
73.57 18.6
19.3
7.327
24.4
44 0.0020 0.051 149.6
88.78
76.09
179.20 74.0
76.5
18.18
60.2
50 0.0010 0.025 598.4
355.1
304.3
716.9
185
191
72.7
240
56 0.00049 0.012 2408
1420
1217
2816
740
764
302.8
1000
Type CX
Alloy 405/
Alloy 426
0.014
0.023
0.037
0.058
0.093
0.146
0.238
0.371
0.941
1.503
3.800
5.94
9.57
15.20
24.98
38.30
95.00
380.0
1583
by 19% for nickel plated, Type RTD wire. ** Maximum Resistance of reviewed wire.
* Increase the resistance
H-8
Thermocouple
Wire
Connectors
To order IEC color
coded connectors,
add the suffix I after
the thermocouple
calibration letter
To order IEC
color coded
wire, add the
suffix I after the
thermocouple type letter
Examples:
TT-K-20-50M (for reference only)
PFA over PFA Insulation,
Type K,
color code,
20 gage wire, 50 meters long
Examples:
OSTW-K-MF
OST write-on connector,
Type K,
color code,
male/female* pair
Shown smaller than
actual size.
TT-KI-20-50M
PFA over PFA Insulation,
Type K, IEC color code,
20 gage wire, 50 meters long
OSTW-KI-MF
OST write-on connector,
Type K, IEC color code,
male/female* pair
* Supplied with the exclusive universal write-on female
connector, another OMEGA manufactured innovation.
Omegaclad
Probes
Insulated Wire
Thermocouples
Shownsmallerthan
actual size.
Examples:
KQIN-M30G-300
Type K, Inconel sheath, 3 mm
diameter
color code,
300 mm length
Examples:
5TC-GG-K-20-1M (for reference only)
Glass over glass insulated thermocouples,
Type K,
color code, 20 gage wire,
1 meter (1000 mm) long
KQIN-IM30G-300
Type K, Inconel sheath, 3 mm
diameter, IEC color code,
300 mm length
5TC-GG-KI-20-1M
Glass over glass insulated thermocouples,
Type K, IEC color code, 20 gage wire,
1 meter (1000 mm) long
Shown actual
size.
H-9