EN 1090-1/-2/-3

New Requirements for Steel Fabricators

Agenda

1
Introduction

Road to EN 1090

2
Special Terms in EN 1090

Consequence Class, Service Category, Production Class, Execution Class

3
Factory Production Control - FPC

Welding Quality Management System

4
Conformity Assessment

EN 1090-1

5
Summary

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EN 1090

Execution of steel structures and aluminium structures

Part 1: Requirements for conformity assessment for structural components

Part 2: Technical requirements for the execution of steel structures

Part 3: Technical requirements for the execution of aluminium structures

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Road to EN 1090

DIN 18800 EN 1090

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Road to EN 1090

DIN 18800 DIN 18800 or EN 1090 EN 1090

Jan 2011 to Jun 2012

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Agenda

1
Introduction

Road to EN 1090

2
Special Terms in EN 1090

Consequence Class, Service Category, Production Class, Execution Class

3
Factory Production Control - FPC

Welding Quality Management System

4
Conformity Assessment

EN 1090-1

5
Summary

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EN 1090-2

DIN 18800-7 EN 1090-2

Constructors Qualification
Execution Class
Class
EXC 1 to EXC 4
A to E

Component Consequence Class (CC)

Loads Service Category (SC)
Material Production Class (PC)
Thickness of Product
Welding Process

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Consequence Class (CC)
Risk

CC 1
low

CC 2
medium

CC 3
high

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Service Category (SC)

SC 1 Static Loads

Dynamic (Fatigue)
SC 2
Loads

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Production Class (PC)

Non Welded Components

(any steel grade)
PC 1
Welded Components
(S235/S275)

Welded Components
PC 2 (
S355)
Welding on Site

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 Execution Class (EXC)

CC 1 CC 2 CC 3
Consequence Class
low medium high

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 Execution Class (EXC)

CC 1 CC 2 CC 3
Consequence Class
low medium high

SC 1 SC 2 SC 1 SC 2 SC 1 SC 2
Service Category
static dynamic static dynamic static dynamic

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 Execution Class (EXC)

CC 1 CC 2 CC 3
Consequence Class
low medium high

SC 1 SC 2 SC 1 SC 2 SC 1 SC 2
Service Category
static dynamic static dynamic static dynamic

PC 1
Production Class
PC 2

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 Execution Class (EXC)

CC 1 CC 2 CC 3
Consequence Class
low medium high

SC 1 SC 2 SC 1 SC 2 SC 1 SC 2
Service Category
static dynamic static dynamic static dynamic

PC 1 EXC 1 EXC 2 EXC 2 EXC 3 EXC 3* EXC 3*

Production Class
PC 2 EXC 2 EXC 2 EXC 2 EXC 3 EXC 3* EXC 4

* For special structures EXC 4

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Agenda

1
Introduction

Road to EN 1090

2
Special Terms in EN 1090

Consequence Class, Service Category, Production Class, Execution Class

3
Factory Production Control - FPC

Welding Quality Management System

4
Conformity Assessment

EN 1090-1

5
Summary

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Factory Production Control

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 Welding Coordinator

Execution Plate Thickness

Steel Group
Class t 25 (50*) 25 < t 50 (75*) t > 50

S235 to S355 B S S**/C

EXC 2
S420 to S700 S S***/C C

S235 to S355 S C C
EXC 3
S420 to S700 C C C

EXC 4 all C C C
B, S and C according to EN ISO 14731 basic knowledge (B), specific knowledge (S) and comprehensive knowledge (C).
* Column base plate and endplates
** up to S275
*** Delivery Conditions N, NL, M und ML

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Welding Coordinator with Basic Knowledge

DIN 18800 -7 EN 1090-2

Class B CC 2

Loads Static Dynamic (in CC1)

Material S235 and S275 S235, S275 and S355

Thickness 22 mm ( 30 mm*) 25 mm ( 50 mm*)

Span 20 m No limit

Height Single Floor Up to 4 floors

Welding Processes MAG, MIG, TIG, MMA No limit

* Column base plate and endplates

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Welders

EN 287
ISO 9606
EN 13133 (brazers)
EN 14732 (e.g. SAW, stud welding)

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Welding Procedure Qualification

Method of Qualification Standard EXC 2 EXC 3 EXC 4

Welding Procedure Test EN ISO 15614-1

Pre-production Welding Test EN ISO 15613
Standard Welding Procedure EN ISO 15612
Previous Welding Experience EN ISO 15611
Tested Welding Consumables EN ISO 15610
permitted
not permitted
S355, manual or partly mechanised
S275, manual or partly mechanised

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Welding Consumables/Materials

EN 13479

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Documentation Quality Manual

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Documentation

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Documentation - NDT

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Agenda

1
Introduction

Road to EN 1090

2
Special Terms in EN 1090

Consequence Class, Service Category, Production Class, Execution Class

3
Factory Production Control - FPC

Welding Quality Management System

4
Conformity Assessment

EN 1090-1

5
Summary

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Route to EN 1090 Certification

Workshop
Audit

Document
Review

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Agenda

1
Introduction

Road to EN 1090

2
Special Terms in EN 1090

Consequence Class, Service Category, Production Class, Execution Class

3
Factory Production Control - FPC

Welding Quality Management System

4
Conformity Assessment

EN 1090-1

5
Summary

EN 1090 New Requirements for Steel Fabricators | 16.11.2011 | Nr. 27

Summary
EN 1090-1 to -3 will replace DIN 18800-7 in July 2012

European steel fabricators need to comply with the new rules

Welding Quality System
Factory Production Control
Initial Audit
Regular Surveillance

Additional welding procedure tests

Limitation of use of EN ISO 15610

Additional NDT depending on execution class

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 Thanks for your kind attention!
kuj
Dzi Pa
stwu za uwag .

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 EN 1090
New Requirements for Steel Fabricators

Contact:
Marcus von Busch
Welding and NDE
E-Mail: [email protected]
Tel.: +49 40 36149 6141

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