Material Standard For Building Materials
Material Standard For Building Materials
MATERIAL STANDARD
FOR
BUILDING MATERIALS
PART ONE
IPS-M-CE-105
1. SCOPE ..................................................................................................................................... 3
2. REFERENCES ......................................................................................................................... 3
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10. GLASS.................................................................................................................................. 27
10.1 General .......................................................................................................................... 27
10.2 Sheet Glass .................................................................................................................. 28
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1. SCOPE
This Material Standard gives the minimum requirements for building material in two parts:
The first part of this Standard includes specifications, sampling, inspection, testing and storage of following materials:
a) Aggregates,
b) Building stone,
c) Clay bricks,
d) Gypsum and gypsum products,
e) Blocks and tiles (unglazed),
f) Glass.
Second part of this Standard includes minimum requirements for following building materials:
g) Ceramic tiles,
h) Vitreous china sanitary appliances,
i) Waterproofing materials,
j) Plastic floor covering,
k) Grating,
l) Sound adsorption tiles,
m) Paints,
n) Wooden doors and furnitures,
o) Aluminum doors and furnitures,
p) Structural steels.
This Standard is intended to be used in oil, gas and petrochemical industries for general building construction purposes.
2. REFERENCES
Throughout this Standard the following standards and codes are referred to. The editions of these standards and codes
that are in effect at the time of publication of this Standard shall, to the extent specified herein, form a part of this Stan-
dard. The applicability of changes in standards and codes that occur after the date of this Standard shall be mutually
agreed upon by the Company and the Vendor/Consultant/Contractor.
ASTM-A421-80 (1985) "Specification for Uncoated Stress-Relieved Wire for Prestressed Concrete"
ASTM-C40-84 "Test Method for Organic Impurities in Fine Aggregates for Concrete"
ASTM-C97-83 (1988) "Test Methods for Absorption and Bulk Specific Gravity of Natural
Building Stone"
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ASTM-C142-78 (1984) "Test Method for Clay Lumps and Friable Particle Aggregates"
ASTM-C641-82 (1986) "Test Method for Staining Materials in Lightweight Concrete Aggregates"
ASTM-D1139-83 "Specification for Crushed Stone, Crush Slag, and Gravel for Single or
Multiple Bituminous Surface Treatments"
ASTM-D2940-74 (1986) "Specification for Graded Aggregate Material for Bases or Subbases for
Highways or Airports"
BS 5896: 1980 "Specification for High Tensile Steel Wire and Strand for the Prestressing
of Concrete"
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ISIRI 300- 1364 "Fine Aggregate for Concrete and Reinforced Concrete"
ISIRI 389 to 394-1370 "Specification and Test Methods for Portland Cement"
ISIRI 897-1356 "Specifications and Methods of Test for Glasses Used in Building"
Definition and terminology of this Standard shall be in accordance with following terminologies:
4. UNITS
This Standard is based on International System of Units (SI), except where otherwise specified.
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5. AGGREGATES
5.1 General
5.1.1 The aggregates used in concrete and masonry materials comprise uncrushed and/or crushed natural and/ or artifi-
cial mineral substances with particle size and shapes. Aggregates can be classified in terms of their density as follows:
5.1.2 Light-weight
Aggregates with porous structure and particle density of less than 2000 kg/m3 used to prepare light-weight plaster and
concrete.
5.1.3 Normal-weight
Aggregates with a particle density greater than 2000 kg/m3 but not exceeding 3000 kg/m3. Normal-weight aggregate
includes fine and coarse aggregates used for making mortar plaster and concrete.
5.1.4 Heavy-weight
5.1.5 Aggregate shall not be contaminated by other materials during transit or during storage on site. Particle size frac-
tions requiring to be transported separately shall be stored so as to exclude the possibility of their mixing. Ready-mixed
aggregate shall be unloaded and stored in such a manner as to prevent segregation.
5.2.1 Types
5.2.1.1 Fine aggregates shall consist of natural sand and manufactured sand or a combination thereof.
5.2.1.2 The natural sand consists of uncrushed sand, partially crushed sand, crushed gravel and crushed rock.
5.2.1.3 Manufactured sand is the product obtained by crushing stone, gravel, or air cooled iron blast-furnace slag spe-
cially processed to assure suitable particle shape as well as gradation.
5.2.2 Uses
Fine aggregate can be used for making cement mortar, concrete and bitumen paving mixture.
This Standard specifies the requirements of fine aggregate used in cement mortar in accordance with ISIRI 299. For
specification of sand used in concrete refer to IPS-M-CE-165 and also ASTM C-33, and for bitumen paving mixture
application see IPS-G-CE-182 and ASTM D1073.
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5.2.4 Grading
5.2.4.1 The grading shall conform to the requirements given in Table 1 in accordance with standard specification
ASTM E 11 (sieves) and ASTM C136.
5.2.4.2 The aggregate shall not have more than 50% retained between any two consecutive sieves of those listed in
Table 1 nor more than 25% between No. 50 (300 m) and the No. 100 (150 m) sieve.
* Size No 1 is that specified for concrete fine aggregate (see ASTM C33).
* Size No 2 is that specified for masonry mortar aggregate (see ASTM C144).
5.2.5.1 The amounts of deleterious substances in fine aggregate for masonry mortar shall not exceed those specified in
Table 2.
MAXIMUM
ITEM PERMISSIBLE TEST
WEIGHT (PERCENT) METHOD
Friable particles 1.0 C 142
Lightweight particles, floating on liquid having 0.5* C 123
a specific gravity of 2.0
Fine aggregate shall be free of injurious amounts of organic impurities. Except as herein provided, aggregates subjected
to the test for organic impurities and producing a color darker than the standard shall be rejected.
A fine aggregate failing in the test may be used, provided that the discoloration is due principally to the presence of
small quantities of coal, lignite, or similar discrete particles.
A fine aggregate failing in the test may be used, provided that, when tested for the effect of organic impurities on
strength of mortar, the relative strength at 7 days calculated in accordance with Test Method ASTM C87, is not less than
95%.
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5.2.6.1 Except as herein provided, fine aggregate subjected to five cycles of the soundness test shall have a weighted
average loss not greater than 10% when sodium sulfate is used or 15% when magnesium sulfate is used.
5.2.6.2 Fine aggregate failing to meet the requirements of 5.2.6.1 may be accepted, provided that concrete of compara-
ble properties, made from the same source, has given satisfactory service when exposed to weathering similar to that to
be encountered.
5.2.7 Density
The density of fine aggregate should be determined in accordance with test method ASTM C128. Use the density deter-
mined in the calculation of the air content of the mortar, as required by ASTM C 270.
5.3.1 Types
Coarse aggregates shall consist of gravel, crushed gravel, crushed stone, air-cooled blast furnace slag, or a combination
thereof.
5.3.2 Uses
5.3.2.1 The coarse aggregates can be used for making the following mixtures:
5.3.2.2 This Standard specifies the requirements of coarse aggregates used for making masonry grout and mortar.
5.3.3 Sampling
The amount of deleterious substances in coarse aggregate for masonry mortar shall not exceed those specified in Table
2.
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SIZE NOMINAL AMOUNTS FINER THAN EACH LABORATORY SIEVE (SQUARE-OPENINGS) WEIGHT PERCENT
No. SIZE
(Sieves with
Square 4 1n. 3 in. 3 in. 2 in. 2 in. 1 in. 1 in. in. in. 3/8 in. No. 4 No. 8 No. 16
Openings) (100 mm) (90 mm) (75 mm) (63 mm) (50 mm) (37.5 mm) (25 mm) (19 mm) (12.5 mm) (9.5 mm) (4.75 mm) (2.36 mm) (1.18 mm)
5.4.1 Types
5.4.1.1 Three general types of lightweight aggregates are covered by this Standard as follows:
a) Aggregates prepared by expanding, calcining, or sintering products such as blast-furnace slag, clay, diatomite,
fly ash, perlite, shale, slate, or vermiculite,
b) aggregates prepared by processing natural materials, such as pumice, scoria, or tuff, and,
5.4.1.2 The aggregates shall be composed predominantly of lightweight cellular and granular inorganic material.
5.4.2 Uses
a) Lightweight aggregate can be used for making structural concrete, concrete masonry units and insulating con-
cretes.
b) This Standard specifies the requirements of lightweight aggregate used in concrete masonry units.
c) For specification of lightweight aggregate used in structural concrete refer to IPS-M-CE-165 and also ASTM
C330.
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d) The lightweight aggregate used in insulating concrete consists of two groups (see ASTM C 332). Group I
contains perlite and vermiculite and Group II contains pumice, scoria, and tuff (see green tuff in Clause 6.6 of
this Standard).
5.4.3 Sampling
5.4.4 Grading
5.4.4.1 Grading of lightweight aggregate for masonry units shall conform to the requirements of Table 4 except as
provided in 5.4.4.3.
To assure reasonable uniformity in the gradation of successive shipments of lightweight aggregate, fineness modulus
shall be determined on samples taken from shipments at intervals stipulated by the Purchaser. If the fineness modulus of
the aggregates in any shipment differs by more than 7% from that of the sample submitted for acceptance tests, the
aggregates in the shipment shall be rejected, unless it can be demonstrated that it will produce concrete of the required
characteristics.
When special characteristics of concrete masonry units are required, such as particular texture, strength, weight, acousti-
cal, or thermal insulating property, the grading requirements may be waived upon agreement between the interested par-
ties, provided the alternative grading will produce concrete of the required characteristics.
Fine aggregate:
No. 4 (4.75 mm) to 0 100 85 - 100 40 - 80 10 - 35 5 - 55
Coarse aggregate:
1/2 in. to No. 4 (12.5 to 4.75 mm) 100 90 - 100 40 - 80 0 - 20 0 - 10
3/8 in. to No. 8 (9.5 to 2.36 mm) 100 80 - 100 5 - 40 0 - 20 0 - 10
Combined fine and coarse aggregate:
1/2 in. (12.5 mm) to 0 100 95 - 100 50 - 80 5 - 20 2 - 15
3/8 in. (9.5 mm) to 0 100 90 - 100 90 - 100 35 - 65 10 - 25 5 - 15
Lightweight aggregates shall not contain excessive amounts of deleterious substances, as determined by the following
limits:
Lightweight aggregates that, upon being subjected to the test for organic impurities, produce a color darker than the
Standard shall be rejected, unless it can be demonstrated that the discoloration is due to small quantities of materials not
harmful to the concrete.
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Lightweight aggregates that, upon being subjected to the test for staining materials, are classified as "heavy stain" or
darker by the visual staining test, shall be tested by the chemical procedure, and aggregates that contain 1.5 mg or more
of ferric oxide (Fe2O3) shall be rejected for use in masonry units.
Loss on ignition of aggregates, consisting of end products of coal or coke combustion, shall not exceed 12%. Loss on
ignition of other aggregates shall not exceed 5%.
Note:
Certain processed aggregates may be hydraulic in character and may be partially hydrated during production; if so, the qual-
ity of the product is not reduced thereby. Other aggregates may, in their natural states, contain innocuous carbonates or
water of crystallization, which will contribute to the loss on ignition. Therefore, consideration should be given to the type of
material when evaluating the product in terms of ignition loss.
The amount of clay lumps shall not exceed 2% by dry weight (ASTM C142).
Unit weight of lightweight aggregates shall conform to the requirements of Table 5. The reported unit weight of light-
weight aggregate shipments sampled and tested, shall not differ by more than 10% from that of the sample submitted for
acceptance tests.
These include magnetite with a specific gravity "" of 4.3, barite, = 4.2, limonite, = 3.8, ferrophosphorus, = 6.3,
and steel shot or purching, = 7.6.
Such heavy weight aggregates may be used instead of gravel or crushed stone to produce a dense concrete; for example,
for shielding of nuclear reactors.
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6. BUILDING STONE
6.1 General
6.1.1 Building stone shall include stone that is sawed, cut, split, or otherwise finished or shaped, and also crushed and
broken.
6.1.2 Stone, in general, makes and excellent building material if properly selected on the basis of experience, but the
cost may be relatively high. Properties of stone depend on what nature has provided.
a) Granite
b) Marble
c) Limestone
d) Sandstone
e) Green tuff
This Standard specifies the requirements of building stones in accordance with ISIRI 618-1364.
6.1.4 Existence and quality of cracks in blocks will be determined by visual inspection. Hidden cracks in granites,
marble and condensed limestone blocks will be determined by knocking with hammer on blocks placed over wooden
plates, which will produce blunt sound if such cracks are present.
6.1.5 Storage
Stone should be carefully stored in similar order to avoid double handling. It should be stored clear of the ground to
prevent the leaching of soil salts into it, or staining from moisture. In wintry weather, precautions should be taken to
prevent damage to the stones through the freezing of rainwater or residual quarry-sap by covering with tarpaulins or
polythene over the more normal coverings of straw, hessian or other suitable materials, which should contain nothing
that might injure or stain the stone.
6.2.1 Classification
6.2.1.1 Granite stone is a visible granular, igneous rock generally ranging in color from pink to light or dark gray and
consisting mostly of quartz and feldspars.
6.2.2 Properties
6.2.2.1 Granite supplied under this Standard shall conform to the physical requirements prescribed in Table 6.
6.2.2.2 Granite shall be sound, durable, and free of imperfections such as starts, cracks, and seams that would impair
its structural integrity.
6.2.2.3 Granite shall be free of minerals that may cause objectionable staining under normal environments of use.
6.2.2.4 The desired color and the permissible natural variations in color and texture shall be specified by careful de-
tailed description or naming granite having the required characteristics.
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6.3.1 Classification
6.3.1.1 Marble is a crystalline rock composed predominantly of one or more of the following minerals: calcite, dolo-
mite, serpentine or travertine and capable of taking a polish.
Most marbles posses an interlocking texture and a range of grain size from cryptocrystalline to 5 mm.
6.3.2 Properties
6.3.2.2 Marble for exterior use shall be sound, free of spalls, cracks, open seams, pits, or other defects that would
impair its strength, durability or appearance.
3) Minimum permissible value of compressive strength shall be 80 MPa (800 kg/cm) for white and black marble and 60 MPa
(600 kg/cm) for colored marble.
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6.4 Limestone
6.4.1 Classification
6.4.1.1 Limestone is a sedimentary rock composed principally of calcium carbonate (the mineral calcite) or the double
carbonate of calcium or magnesium (the mineral dolomite) or mixture of the two.
6.4.1.2 Building limestone may be classified into three categories generally descriptive of those limestones having
densities in approximate ranges, as follows:
I) Low Density: Limestone having a density ranging from 1760 through 2160 kg/m
II) Medium Density: Limestone having a density ranging from 2160 through 2560 kg/m
III) High Density: Limestone having a density greater than 2560 kg/m
6.4.2 Properties
6.4.2.1 Limestone supplied under this Standard shall conform to the physical requirements listed in Table 8.
6.4.2.2 Limestone shall be sound, durable, and free of visible defects or concentrations of materials that will cause
objectionable staining or weakening under normal environments of use.
3) Minimum permissible value of compressive strength shall be 5 MPa (50 kgf/cm) for porous limestone and 20 MPa (200
kgf/cm) for condense limestone.
6.5 Sandstone
6.5.1 Classification
Building sandstone shall be classified according to the free silica content as follows:
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6.5.2 Properties
Sandstone supplied under this Standard shall conform to the physical requirements of Table 9.
3) Minimum permissible value of compressive strength shall be 20 MPa (200 kg/cm) for Type I and 200 MPa (2000 kg/cm)
for type II.
4) Minimum permissible value of modulus of rupture shall be 4 MPa (41 kg/cm) for Type I and 20 MPa (200 kg/cm) for
Type II.
6.6.1 Properties
6.6.1.1 The great thickness and vast spread of green tuffs reveals the importance of such stones in the economy of our
country.
6.6.1.2 From geological point of view, green tuffs are submarine volcanic rocks. While quartz and then feld-spars are
the most common minerals.
6.6.1.3 Green tuff supplied under this Standard shall conform to the physical requirements listed in Table 10.
Note:
For more information about green tuffs see "Properties and Application of Alborz Green Tuffs" Pub 1. No. 115 - (1369),
Building and Housing Research Center, Ministry of Housing and Urban Development.
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7. CLAY BRICKS
7.1 General
7.1.1 The bricks are manufactured from clay, shale or similar naturally occurring earthy substances and subjected to a
heat treatment at elevated temperatures (firing). The heat treatment must develop a fired band between the particulate
constituents to provide the property requirements of this Standard.
7.1.2 This clause of the Standard specifies requirements for dimension, compressive strength, water absorption, soluble
salt content, efflorescence and sampling for bricks manufactured from clay.
7.1.3 The standard method of sampling and testing bricks is in accordance with ISIRI 7 or ASTM C 67-87.
7.1.4 The specification of clay used for making bricks shall be in accordance with ISIRI 1162.
7.1.5 The brick shall be free of defect, deficiencies and surface treatment, including coating that would interfere with
the proper setting of the brick or significantly impair the strength or performance of the construction.
7.1.6 Unless otherwise specified by AR* bricks shall be either solid or cored at the option of the manufacturer.
7.1.7 The efflorescence of the bricks would be classified into the following categories:
b) Slight - Up to 10% of the area of the face covered with a deposit of salts, but unaccompanied by powdering
or flaking of the surface.
c) Moderate - More than 10% but not more than 50% of the area of the face covered with a deposit of salts,
but unaccompanied by powdering or flaking of the surface.
d) Heavy - More than 50% of the area of the face covered by a deposit of salts and/or powdering or flaking of
the surface.
a) Engineering brick
A class of brick used wherever strength and appearance are essential; e.g. for the faces of abutments, piers, and
arches. They are machine made and may have "frogs" on one or both of the larger sides.
b) Facing brick
A class of brick used for ordinary facing work; of better quality and appearance than common bricks, but not
made to withstand heavy loads, as are engineering bricks. Facing bricks are either machine made, pressed or
hand made.
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c) Common brick
A class of brick used in ordinary construction (especially in interior work) for filling in, and to make up the
requisite thickness of heavy walls and piers. They are much more absorbent and also much weaker than engi-
neering bricks. Common bricks are either machine made or hand made.
Note:
Selection of locations where one of the above brick types should be installed will be done by the AR.
7.2.1 Sampling
7.2.2 Sizes
Bricks shall be designated in terms of their coordinating sizes. The coordinating size in accordance with test method
ISIRI 7. Clause 5.1, shall be as given in Table 11.
DIMENSION REQUIREMENT
(mm) (TOLERANCE)
Length 220 2
Width 105 1
Height 55 1
7.2.3 Properties
Engineering bricks supplied under this Clause shall conform to the requirements prescribed in Tables 12 and 13.
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7.3.1 Sampling
7.3.2 Sizes
Size and tolerance of facing bricks in accordance with test method ISIRI 7. Clause 5.1, shall be as given in Table 14.
7.3.3 Properties
Facing bricks supplied under this Clause shall conform to the requirements prescribed in Table 15.
1) With boiling or vacuum test method. 2) See clause 7.1.7. 3) NR - This test is not required.
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7.4.1 Sampling
7.4.2 Size and tolerance of common bricks in accordance with test method ISIRI 7. Clause 5.1 shall be as given in
Table 16.
7.4.3 Properties
Common bricks supplied under this Clause shall conform to the requirements prescribed in Table 17.
8.1 General
8.1.1 The dehydrate of calcium sulfate, CaSO4. 2H2O is the raw material from which the gypsum plasters are com-
monly manufactured.
8.1.2 Gypsum plaster is hemihydrated calcium sulfate CaSO4. H2O. and used for building in forms of powder and
board.
8.1.3 The specification of gypsum building plaster and the test methods are in accordance with ISIRI 269 and for gyp-
sum wall board are in accordance with ISIRI 2786.
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- Store bags of gypsum in dry, weatherproof, enclosed shed or building with a dry floor. If the floor is concrete,
store on a timber platform.
- Stack bags away from walls, close to each other not more than eight bags high.
- In the case of small quantities for immediate use, if not stored in a shed or building, stand the bags on a timber
platform, well clear of the ground and cover with polyethylene sheet so that all the bags are wholly protected
from wind and rain.
- Do not let gypsum wall board get wet. If practicable keep it in the wrapping in which it was delivered.
- Carry boards on edge; pick them up and place them down on edge to avoid breakage when laying flat.
- If slings are used for lifting, stack boards on a clean, dry platform so that they do not overhang. Keep slings
away from the board edges by using spreaders to avoid damage to the edge.
- Store boards off the ground and horizontally on a level base consisting of a timber platform or bearers at least
100 mm wide laid across the width of the boards at centers not exceeding 400 mm. If it is not stored in a weath-
erproof building, completely cover the stack with a weatherproof sheet secured all round. Protect from damp ris-
ing from below the stack. Unless special provisions are made, do not stack boards to a height of more than 1 m.
8.2.1 Gypsum plaster is produced by heating of gypsum rock (CaSO4.2H2O) at specified temperature, and is used in
building work. Gypsum plaster consists of calcined gypsum, having the ability, when mixed with water, to produce a
plastic mortar or slurry which can be formed to the desired shape by various methods and will subsequently set to a
hard, rigid mass.
8.2.2 Classification
a) Base coat plaster, used for first layer applied over substrata;
b) final coat plaster, used for final layer applied over base coat plaster.
8.2.3 Properties
Gypsum plaster shall comply with the requirements of Tables 18 and 19 when sampled and tested by the methods de-
scribed in ISIRI 269.
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COMPOSITION PERMISSIBLE
AMOUNT wt%
1. Sulfur-Trioxide (SO3) min. 36
2. Calcium Oxide (CaO) min. 24
3. Sodium Oxide (Na2O) max. 0.3
4. Magnesium Oxide (MgO) max. 0.6
5. Combined Water (H2O) max. 6
8.3.1 The gypsum wall boards are sheet products consisting of a noncombustible core primarily of gypsum, used as a
vertical or horizontal surfacing for interior building structure.
The gypsum plaster board is manufactured to receive either direct surface decoration or gypsum plaster finishes.
8.3.2 Composition
Gypsum wall board is manufactured by calcined gypsum (see Clause 8.2) with addition of light weight aggregate (see
Clause 5.4) and additives. The aggregates and additives shall not contain excessive amounts of deleterious materials
which produce efflorescence on boards.
8.3.3 Density
Density of gypsum wall board is the ratio of weight to visual volume of board. Density of various types of wall board is
described in Table 20 in accordance with ISIRI 2786.
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The average breaking load of 3 samples, when tested in the manner described in ISIRI 2786, Clause 5.4 shall be not less
than 10 MPa (100 kgf/cm). Additionally no individual load for each sample shall be less than 8 MPa (80 kgf/cm).
The dimensions and weight of prefabricated gypsum wall boards are shown in Table 21.
9.1 General
9.1.1 This Clause of the Standard specifies requirements for the following types of blocks and unglazed tiles:
a) Cement blocks.
b) Ordinary prefabricated joists.
c) Roofing filler blocks.
d) Terrazzo tiles.
9.1.2 The specification and test methods of cement blocks are in accordance with ISIRI 70. Specifications for filler
joists and blocks are in accordance with ISIRI 2909 and for terrazzo tiles are in accordance with ISIRI 755.
9.2.1 Composition
9.2.1.1 This Section of the Standard covers cement blocks made from Portland cement (ISIRI Specifications 389 to
394), water (ISIRI Specification 70) and suitable coarse and fine aggregates (ISIRI Specifications 300 and 302 and
Clause 5 of this Standard).
The concrete mixture shall consist of one part Portland cement and six parts aggregate (3.5 part coarse aggregate and 2.5
part fine aggregate).
Notes:
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9.2.2 Uses
Cement blocks manufactured in accordance with this Standard, shall be used as architectural veneer and facing units in
exterior walls and where moderate strength and resistance to moisture penetration and frost action are required.
9.2.3.2 Permissible variation for height and width is 1.5 mm and for length is 3 mm.
9.2.3.3 Cement blocks shall contain hollow spaces (cells) which are enclosed within the perimeter of the exterior
shells.
Dimension of hollow spaces shall not exceed 2/3 overall dimension of block, and cross section area of hollow spaces
shall not exceed 50% of overall cross section area.
9.2.3.4 Shell and web thickness of blocks shall not be less than 40 mm for large and medium sizes and 30 mm for the
small size.
Sampling and testing of cement blocks should be in accordance with ISIRI 70 and ASTM C140.
Average compressive strength (in accordance with ISIRI 70 - Section 4) for 3 samples shall not be less than 280 kg for
each cm of solid surface.
All cement blocks shall be sound and free of cracks or other defects that would interfere with the proper placing of the
unit or impair the strength or stability of the construction.
9.3.1 Description
Ordinary prefabricated joists shall be made of concrete and steel bar with or without clay cast.
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Prefabricated joists shall be made of Portland cement, aggregate, water, reinforcement bars, in accordance with the fol-
lowing specifications:
9.3.3 Composition
Quality of cement used for making ordinary joists shall not be less than 250 kg/m.
9.3.4 Dimensions
DIMENSION REQUIREMENT
Bottom width (min.) 100 mm
Height (max.) 3.5 times of its width
Toe concrete thickness (min.) (without clay cast) 45 mm
Steel bar to bottom distance (min.) 18 mm
9.3.5 Sampling
Sampling and testing of ordinary joist shall be in accordance with ISIRI 2909. The compressive strength of joist after 28
days shall not be less than 25 MPa (250 kg/cm).
Concrete surfaces and edges of joist shall be sound and free of cracks or other defects.
9.4.1.1 Composition
The specification of material used for making concrete filler blocks shall be in accordance with sub-clause 9.3.1.2.
Dimension and tolerances of concrete filler blocks shall be in accordance with Table 24.
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9.4.1.3 Sampling
Sampling and testing of concrete block should be in accordance with ISIRI 2909.
DIMENSIONS REQUIREMENTS
Width tolerances (max.) 2 mm
Length and height tolerances (max.) 5 mm
Shell and web thickness (min.) 18 mm
Supporting width (min.) 17.5 mm
9.4.2.1 Description
Blocks shall be made of clay, with or without admixture, burned in furnace to meet the requirements of this Standard.
Material used for making clay blocks shall be in accordance with ISIRI 1162.
9.4.2.2 Dimensions
Dimensions and tolerances of clay filler blocks shall be in accordance with Table 25.
9.4.2.3 Sampling
Sampling and testing of clay filler blocks shall be in accordance with ISIRI 2909 and ISIRI 7.
The body of blocks shall be free of cracks. For the ease of bonding to plaster-base finish the exterior surface of clay
block shall be grooved.
DIMENSIONS REQUIREMENTS
Width tolerances (max.) 4 mm
Length and height tolerances (max.) 5 mm
Shell and web thickness (min.) 18 mm
Supporting width (min.) 17.5 mm
Distances between center of two joists used 600 mm
with clay filler blocks
9.5.1 This Clause of the Standard specifies requirements for hydraulically-pressed terrazzo floor tiles for interior and
exterior of buildings. Terrazzo tiles consists of two layers, i.e. facing and base layers.
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9.5.2.1 Facing layer is the external surface of terrazzo tiles and consists of aggregate, cement and pigment. The aggre-
gate shall consist of good quality marble, or other natural stone with similar characteristics of adequate hardness. The
approximate sizes of marble aggregates shall correspond to commercial grades of 2 mm to 50 mm. The facing layer
shall be such as to provide a minimum wearing thickness of 6 mm after grinding.
9.5.2.2 Base layer is the internal surface of terrazzo tiles and consists of fine aggregate and cement. The aggregate
shall consist of naturally occurring material, such as crushed or uncrushed gravel, or crushed stone with natural sand,
crushed stone sand or crushed gravel sand.
The base layer shall consist of not less than 3 and not more than 3 parts of aggregate to one part of cement propor-
tioned by weight.
9.5.3 Shape
9.5.4 Dimensions
The thickness of tiles shall not be less than the amount shown in Table 26.
- the face shall be free from projections, depressions, flakes and crazes;
- the edges of the tile shall be perpendicular to the surface. The planes of the upper and lower surfaces of the tile
shall be parallel and adjacent vertical edges of square tiles shall be at right angles to each other;
The overall color of tiles shall be generally uniform in any one delivery, except where special random effects are or-
dered.
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The minimum age at testing shall be 28 days. The minimum period between pressing and delivery shall be 21 days to 28
days.
The sampling and testing of tiles shall be in accordance with ISIRI 755.
Water absorption of sample when tested by the method of ISIRI 755 Clause 8, shall not be more than 10% per sample.
Frost resistance shall be tested in accordance to ISIRI 755, Clause 8. No cracks shall be observed in sample after test.
Erosion resistance of tiles shall be tested in accordance with ISIRI 755, Clause 13.
The modulus of rupture of samples when tested according to ISIRI 755, Clause 8 shall not be less than the amounts
indicated in Table 27.
10. GLASS
10.1 General
10.1.1 This Clause of the Standard specifies requirements for following types of glass:
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- All glass shall be kept dry, whether stored in crates or packed otherwise.
- Glass shall be removed from the crates carefully to avoid edge chipping, scratching and other damages.
- Glass shall be lifted and stored on its long edge and shall be put into stacks of not more than 25 panes, sup-
ported at two points by fillets of wood at about 300 mm from each end.
- A stack of panes shall be laid on wooden fillets and rested against the vertical support in such a manner that it
shall be prevented from sliding or any change during storage.
10.1.3 Quality
The quality of glass shall comply with the requirements specified in Table 28 and shall be tested in accordance with
ISIRI 897 and JIS R 3201 to R 3204.
10.2.1 Description
Sheet glass is transparent glass manufactured by flat drawn process. Sheet glass has natural fire-finished surfaces but,
because the two surfaces are never perfectly flat and parallel, there is always some distortion of vision and reflection.
10.2.2 Sampling
Sampling and testing of sheet glass shall be in accordance with ISIRI 897.
10.2.3 Dimensions
Thickness, tolerance for thickness and cutting tolerance of sheet glass shall be in accordance with Table 29.
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10.3.1 Description
Toughened glass is a safety glazing material produced by subjecting sheet glass to a process of heating and rapid cool-
ing, which induces high compression in the surface and a compensating tension in the center. Because of this pre-
stressing, toughened glass is less liable than annealed glass to break as a result of impact, mechanical load or thermal
stress. If toughened glass should break, it will fragment into comparatively harmless pieces. Predetermined sizes are
necessary because once the glass has been toughened it cannot be cut or worked.
10.3.2 Dimensions
Thickness and tolerance for thickness of toughened safety glass shall be in accordance with Table 30.
Sampling and testing of toughened safety glass shall be in accordance with ISIRI 2385.
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10.4.1 Description
The wired glass is defined as the glass in which metallic net or wire is embedded in the course of fusion manufacturing.
The embedded wire, however, holds the glass together and breaks only under a severe blow.
10.4.2 Types
The glass as fusion-manufactured, embedded with net or wire and cast with a figure on either side.
The plate glass embedded with net or wire, made from wired figured glass by polishing both sides extremely flat.
10.4.3 Dimensions
The thickness, tolerance for thickness and tolerance for length and width shall comply with Table 31.
10.4.4 Material
The wire used for the wired glass shall be of common steel or special steel, and its diameter shall be not less than 0.4
mm for common carbon steel or not less than 0.3 mm for special steel.
10.4.5 Sampling
Sampling and testing of wired sheet glass shall be in accordance with BS 952.
10.5.1 Description
Obscured or matt glass is sheet glass of which one face has been subjected to frosting by a suitable method, such as
sand-blasting, etching, etc. Obscured glass is used mainly for window panes of buildings.
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10.5.2 Dimensions
10.5.3 Sampling
Sampling and testing of obscured glass shall be in accordance with JIS R 3201.
10.6.1 Description
The figured glass is defined as the glass press-figured on either face in fusion-manufacturing state, used mainly as win-
dow panes of buildings.
10.6.2 Dimensions
Thickness and tolerance for thickness of figured glass shall be in accordance with Table 33.
10.6.3 Sampling
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MATERIAL STANDARD
FOR
BUILDING MATERIALS
PART TWO
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11. GENERAL
a) Aggregates.
b) Building stone.
c) Clay bricks.
d) Gypsum and gypsum products.
e) Blocks and tiles (unglazed).
f) Glass.
g) Ceramic tiles.
h) Vitreous china sanitary appliances.
i) Waterproofing materials.
j) Plastic floor covering.
k) Grating.
l) Sound adsorption tiles.
m) Paints.
n) Wooden doors and furnitures.
o) Aluminum extruded products.
p) Structural steels.
This Standard is intended to be used in oil, gas, and petrochemical industries for general building construction purposes.
12. REFERENCES
Throughout this Standard the following standards and codes are referred to. The editions of these standards and codes
that are in effect at the time of publication of this Standard shall, to the extent specified herein, form a part of this Stan-
dard. The applicability of changes in standards and codes that occur after the date of this Standard shall be mutually
agreed upon by the Company and the Vendor/Consultant/Contractor.
ASTM A 82-88 "Specification for Steel Wire, Plain, for Concrete Reinforcement"
ASTM A 184 M-88 "Specification for Fabricated Deformed Steel Bar Mats for Concrete
Reinforcement"
ASTM A 185-85 "Specification for Steel, Welded Wire Fabric, Plain, for Concrete
Reinforcement"
ASTM A 496-85 "Specification for Steel Wire, Deformed, for Concrete Reinforcement"
ASTM A 615 M-88 "Specification for Deformed and Plain Billet-Steel Bars"
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ASTM C 423-89 "Test Method for Sound Absorption by Reverberation Room Method"
ASTM D 41-85 "Specification for Asphalt Primer Used in Roofing and Waterproofing"
BS 729, 1971 "Specification for Hot Dip Galvanized Coatings on Iron and Steel Articles"
BS 1449 Part 1, 1983 "Specification for Carbon and Carbon Manganese Plate, Sheet, and Strip"
BS 2989, 1982 "Specification for Continuously Hot-Dip Zinc Coated and Iron-Zinc Alloy
Coated Steel"
BS 3083, 1988 "Specification for Hot-Dip Zinc Coated and Hot-Dip Al/Zn Coated
Corrugated Steel Sheets"
BS 4951, 1973 "Specification for Builders Hardware: Lock and Latch Furniture (Doors)"
BS 5135, 1984 "Specification for Arc Welding of Carbon and Carbon Manganese Steels"
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ISIRI 25-1982 "Specification and Methods for Sampling and Test for Glazed Ceramic Tile"
ISIRI 307-1982 "Specification of Paint for Swimming Pool and Other Concrete and
Masonry Surfaces"
ISIRI 1470-1978 "Method of Test for Plastic Flooring and Wall Tiles"
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ISIRI 1700-1977 "Specification for Decorative High Gloss Paint for Interior and Exterior
Use"
ISIRI 2952-1989 "Asphalt and Hessian for Use in Built-Up Roof Covering"
13.1 General
13.1.1 Ceramic tile is a ceramic surfacing unit, usually relatively thin in relation to facial area, made from clay or a
mixture of clay and other ceramic materials, called the body of the tile, having either a "glazed" or "unglazed" face and
fired above red heat in the course of manufacture to a temperature sufficiently high to produce specific physical proper-
ties and characteristics.
13.1.2 The glaze is required to be impervious to liquids and should not stain, crack, or craze.
13.1.3 Ceramic tiles are applied on a solid backing by means of a mortar or adhesive. They are usually applied with the
thinnest possible mortar joint; consequently accuracy of dimensions is of greatest importance.
13.1.4 Tiles shall be stored in their original packaging in a clean, dry area. Stack cartons on a firm, level base. On solid
floors stack on a sheet of polyethylene, pallets or timber to prevent any rising damp affecting the tiles and cartons, as
damp cartons can stain tiles.
13.1.5 In this clause of the Standard, characteristics of following types of ceramic tiles are described:
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13.2.1 This clause of the Standard specifies glazed ceramic tiles used for covering interior walls of specific buildings
like bathrooms, toilets, kitchens and similar locations in accordance with ISIRI 25. Wall tiles are molded and fired at
temperatures exceeding 1000C.
Dimensions and tolerances of wall tiles tested in accordance with ISIRI 25 are shown in Table 34.
Tolerances of length and width of tiles shall be maximum +0.6 percent and minimum -0.3 percent of each side.
13.2.3 Properties
Physical and chemical properties of wall tiles tested in accordance with ISIRI 25 are shown in Table 35.
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13.3.1 This Clause of the Standard specifies glazed and unglazed floor tiles primarily used for floor covering for indus-
trial and/or private buildings in accordance with ISIRI 67.
13.3.2 Sizes
13.3.3 Properties
1) The angles of edge shall be 90 with tolerance of 1 mm for each 200 mm of side.
2) This test shall be applied in accordance with ISIRI 25 and no cracks shall be observed in sample after test.
3) No ink-stain shall be observed in top surface of tile at a distance of 2 m after test.
4) No variation in color and composition of tile shall be observed after test.
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13.4.1 Acid-resistant or acid-proof tiles are chemical stoneware bodies with or without glaze, and shall have high
strength and good resistance to acids (except Hydrofluoric acid and its compound) and area used for covering floors and
walls of laboratories and similar locations where resistant against acids are important.
The alkali resistance of these tiles is not required. Acid-resistant tiles shall be used with acid-resistant cement or adhe-
sive for applying on surfaces. This subclause specifies the requirements for acid-resistant tiles in accordance with ISIRI
3051 and JIS R 1501.
Silicic acid % 65 - 85
Aluminum oxide % 10 - 25
Ferric oxide % 0.5 - 5
Alkali and others % 2 - 10
13.4.3 Dimensions
The thickness of tiles shall not be more than 25 mm. The tolerances on dimensions shall not be more than 2.5 percent.
13.4.4 Properties
Acid-resistant tiles shall have regular shape and be free from flaws and cuts harmful to use.
14.1 General
Vitreous china sanitary appliances consist of high-grade ceramic ware made from a mixture of white burning clays and
finely-ground minerals which, after firing at a high temperature and when unglazed, does not have a mean value of
water absorption greater than 0.5% of the dry weight. It is coated on all exposed surfaces with an impervious non-
crazing vitreous glaze giving a white or colored finish.
This section of the Standard specifies the requirements of vitreous china sanitary appliances in accordance with ISIRI
696 (BS 3402).
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The glaze shall be thoroughly fused to the body. Subject to the exceptions given in 14.1, 14.2 and 14.3 all exposed
surfaces shall be glazed.
14.2.1 Surfaces coming into contact with walls and floors may be without glaze.
14.2.2 On wash basins set away from walls, those portions of the rear aprons used for supporting the appliances in
kilns; the backs of overflows and the undersides of outlet bosses may be without glaze.
14.2.3 Appliances other than wash basins may have unglazed portions where supported in the kilns, but the unglazed
surfaces shall not be visible when the appliance is installed in the normal manner.
14.3 Properties
The properties of vitreous china sanitary appliances shall be in accordance with Table 39.
Notes:
2) When tested, none of the test pieces shall appear to the unaided eye of a trained observer to have suffered any loss of reflec-
tivity on the glaze when compared with the control sample.
15.1 General
15.1.1 Waterproofing (dampproofing) in the building is the treatment of roof, wall, floor, or foundations to prevent the
passage of damp and water under hydrostatic pressure.
15.1.2 Asphalt and hessian cloth are the materials used for dampproofing and waterproofing of building. Asphalts for
various purposes used in building is divided into following groups:
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15.1.3 For general information about insulation with bituminous materials see ISIRI 211 and BS 8000 (4).
- Store asphalt and bitumen blocks separately on a clean base and in order of their various grades.
- Store rolls of hessian cloth under covered areas; supporting them in a suitable method in order to avoid distor-
tion and to protect them against wetting, mechanical damage and contamination.
- Do not apply or lay materials on substrates which are frozen or have been affected by frost.
15.2.1 This clause is intended for general classification purposes only, and does not imply restrictions on the roof slope
at which an asphalt must be used.
15.2.2 Asphalts shall be homogeneous and free of water and shall conform to the physical properties prescribed in
Table 40.
15.2.3 Sampling and test methods of asphalts for roofing shall be in accordance with ISIRI 2952 and ASTM D 312.
15.3.1 This clause of the Standard covers three types of asphalt suitable for use as a mopping coat in dampproofing; or
as a plying or mopping cement in the construction of membrane waterproofing systems with felts, in accordance with
ISIRI 2952.
Type I: A soft, adhesive, "self-healing" asphalt that flows easily under the mop and is suitable for use below
grade under uniformly moderate temperature conditions both during the process of installation and
during service.
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Type II: A somewhat less susceptible asphalt than Type I with good adhesive and "self-healing", properties,
suitable for use above grade where it will not be exposed to temperatures exceeding 50C.
Type II asphalt is suitable for railroad bridges, culverts, retaining walls, tanks, dams, conduits, spray
decks, etc.
Type III:An asphalt less susceptible to temperature than type II, with good adhesive properties, and suitable for
use above grade on vertical surfaces exposed to direct sunlight or temperatures above 50C.
15.3.3 Sampling and testing of asphalt used in dampproofing and waterproofing shall be in accordance with ISIRI
2952 and ASTM D 449-79 (83).
15.3.4 The physical properties of asphalt shall be in accordance with Table 41.
15.4.1 This clause of the Standard covers asphaltic primer suitable for use with asphalt in dampproofing and water-
proofing below or above ground level for application to concrete and masonry surfaces.
15.4.2 Sampling and testing of asphalt primer shall be in accordance with ISIRI 2952 and ASTM D 41-85.
15.4.4 The residue obtained from the distillation up to 360C shall conform to items 4 and 5 of Table 42.
15.5.1 Woven hessian cloth used for waterproofing and dampproofing of buildings shall be composed of 100% jute
fiber.
15.5.2 Sampling and test method of hessian cloth shall be in accordance with ISIRI 2952 and ASTM D 1327-86.
15.5.3 The physical properties of hessian cloth shall be in accordance with Table 43.
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* Newton
15.6.1 Description
A roofing bitumen felt consists essentially of a sheet of matted fiber rendered partially or completely impervious to
water by treatment with bituminous materials. This subclause specifies roofing bitumen felt in accordance with BS 747-
1977.
15.6.2 Composition
According to the purpose the layer of base fiber consists of following types:
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b) Layer of bitumen
(e.g. natural sand, mineral granules or other suitable aggregates) (see Section 5 of this Standard).
The type of felts, and their properties shall be in accordance with Table 44.
For application of roofing bitumen felt the following material shall be used:
16.1 Description
This clause of the Standard covers Poly-Vinyl Chloride (PVC) floor coverings (non-asbestos formulated) in shape of
square tiles, sheets and roll, with both smooth and embossed surfaces in accordance with ISIRI 1471, 1472 and 1651.
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The pattern of this tile need not extend through the entire thickness of tile.
These types of PVC floor tiles may have either smooth or embossed wearing surfaces.
16.3 Material
The tile shall consist of binder fillers and pigments. The binder shall contain of one or more resins of poly (vinyl chlo-
ride) or vinyl chloride copolymers, or both, compounded with suitable plasticizers and stabilizers. Other suitable poly-
meric resins may be incorporated as a part of the binder.
Color, pattern, and wearing surface as applicable shall be specified in the contract or order.
16.4 Dimensions
16.4.1 Thickness
The thickness of PVC floor covering with or without backing shall be in accordance with Table 45 with tolerances of
0.15 mm.
16.4.2 Width
Width of square tile and tolerances shall be in accordance with Table 46. Width of sheet and roll of PVC floor covering
shall be 1.5, 2, and 10 meters respectively with tolerances of 0.1 percent.
16.5.1 Indentation
When the PVC floor cover is tested in accordance with ISIRI 1470. The indentation at the end of 1 min. shall not be
more than 0.7 mm and indentation at the end of 10 min. shall not be more than 0.89 mm (see ISIRI 1471, Table 2).
16.5.2 Flexibility
When tested in accordance with ISIRI 1470 the covering shall not break or crack.
The chemical resistance of covering shall be determined when exposed to the following chemicals: 95% ethanol, tallow,
mineral oil, vegetable oil, kerosene, and 5% solution of sodium hydroxide. After immersion the color of sample shall
not be change in comparison with original color.
TABLE 45 - THICKNESS
THICKNESS
mm
Floor covering Floor covering
with backing without backing
2.0 1.5
2.5 2.0
3.0 2.5
4.0 3.0
5.0 4.0
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TABLE 46 - TOLERANCES
DIMENSIONS TOLERANCES
Thickness 0.15 mm
Width of square tile
300 mm 0.2 mm
600 mm 0.4 mm
900 mm 0.6 mm
Width of sheet and roll 0.1 percent
17. GRATINGS
17.1 General
For specifications of other floor coverings, including terrazzo tiles, see 9.5, building stones see section 6 and floor ce-
ramic tile see 13.3.
17.2.1 Description
This clause of the Standard specifies the hot rolled patterned plate (bulb plate, checker plate), 3 mm to 10 mm thick in
width from 600 up to 2000 mm made from steel (see ISIRI 1600).
This specification only applies to materials having a specified minimum yield strength up to 355 N/mm in accordance
with Din 59200.
Notes:
17.2.3 Dimensions
17.2.3.1 Thickness
17.2.3.2 Width
Patterned steel plate is usually supplied in widths from 600 mm up to 2000 mm. It is permitted to exceed the nominal
width ordered by 20 mm. A negative deviation in nominal width is not permitted.
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17.2.3.3 Length
The nominal length of plates are from 4000 to 20000 mm with a permissible positive deviation in nominal length of 20
up to 100 mm respectively. A negative deviation is not permitted.
17.2.4 Mass
The theoretical mass and tolerances are given in Table 47 (density is 7.85 kg/dm).
It has been established by taking the theoretical mass of the base metal with an addition for the embossed pattern:
PATTERN PLATE
Fig. 1
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17.3.1 Description
This Clause specifies requirements for steel open bar gratings intended for use in floorings, walkways and stair treads,
in accordance with BS 4592 Pt. 1-1987. Definitions of some common terms are illustrated in Fig. 2.
A) Loadbearing bar
B) Transverse bar
Member fixed at right angles to load bearing bars to provide lateral restraint.
C) Pressed bar
Member fixed diagonally between adjacent loadbearing bars to provide lateral restraint.
D) Binding bar
Bar or section fixed to the edge at a grating, flush with the top of the load bearing bar.
E) Serrated bar
17.3.3 Materials
17.3.3.1 Open bar gratings shall be made of low carbon steel complying with BS 4360, grade 43 A.
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GRATING TERMS
Fig. 2
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Grating shall be free draining. The requirements for protection against corrosion will vary according to the end use and
should be agreed between manufacturer and Company. For external protection, hot dip galvanizing is recommended.
17.3.4 Sizes
17.3.4.1 The minimum thickness of members shall be 3 mm, subject to the tolerances given in the appropriate material
standard. The thickness of binding bars (see 17.3.2 D) that are loadbearing shall be not less than the thickness of the
loadbearing bars (see 17.3.2.A).
Note:
In corrosive atmospheric conditions (see Table 1 of BS 5493: 1977) the thickness of loadbearing bars should be not less than 5
mm.
17.3.4.2 The cross-sectional area shall be not less than 28 mm for transverse bars (see 17.3.2 B) or 45 mm for
pressed bars (see 17.3.2 C).
17.3.4.3 The clear distance between loadbearing bars shall not exceed 40 mm.
17.3.4.4 The pitch of transverse bars shall not exceed 115 mm and the pitch of pressed bars shall not exceed 210 mm.
17.3.4.5 For serrations (see Fig. 2) dimension "a" shall be not less than 55% of their pitch and dimension "b" shall be
not less than 1.5 mm. There shall be not less than five serrations per 100 mm length of grating.
17.3.5 Joints
17.3.5.1 Loadbearing bars shall be provided with lateral restraint by means of transverse bars (see 17.3.2 B) or pressed
bars (see 17.3.2 C), fixed at each point of intersection or contact with the loadbearing bars by means of welding (see
17.4.5.2).
17.3.5.2 Welding of steel shall either be arc welding in accordance with BS 5135 or resistance welding.
17.3.5.3 Where the function of binding bars excludes load transfer, they shall be secured to at least every fifth load-
bearing bar. Where the binding bars are loadbearing, they shall be secured to every loadbearing bar. If welded, the weld
fillet shall be equivalent to the thickness of the loadbearing bar, throughout the depth and on one side of the loadbearing
bar.
17.3.5.4 Longitudinal ties between supports shall be below the underside of loadbearing bars.
When binding bars are applied along the length of a grating, they shall be secured at every transverse bar or at every
point where they are in contact with a pressed bar.
17.3.5.5 Where a cut-out (see Note) is required in a grating, the opening shall be trimmed with a binding bar or, where
specified, a toe plate.
Note:
Cut-out is the area where grating has been removed to permit services plant or structural members to pass through or to
clear obstructions.
17.3.5.6 Open bar gratings shall withstand the appropriate loads given in Table 48. Where a cut-out is required, the
remaining area of the grating shall be able to carry the same load.
The positions of concentrated loads shall either be those which produce the maximum stresses, or where deflection is
the design criterion, those which produce maximum deflection.
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Notes:
1) Loads are to be taken to be safe working loads for permissible stress design or characteristic loads for limit state design.
2) The Uniformly Distributed Load (UDL) is the equivalent uniformly distributed static load per square meter of plan area.
3) Greater concentrated loads may be required where machinery or other items are to be placed on the flooring.
17.4.1 Description
This clause of the Standard specifies requirements for expanded metal grating panels intended for use in flooring, walk-
ways and stair treads in accordance with BS 4592, Part 2. Grating panels are formed by slitting and expanding blank
metal plates in a single continuous process.
Grating panel with regular knuckle between strands (see Fig. 3 a).
Grating panel with long knuckle between strands (see Fig. 3 b).
Grating panel with knuckle that has a dimple pressed into the surface to increase slip resistance (see Fig. 3 c).
17.4.3 Material
Expanded metal grating panels shall be made by low carbon steel complying with BS 1449, Part 1.
Galvanizing shall be carried out for low carbon steel as specified in BS 729.
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Grating panels are framed with angles, tee bars, flat bars or similar. For framed grating panels the long way and
the short way may be cut to complete meshes or be random cut.
For unframed grating panels, work size shall be half or whole multiples of the long way. The short way shall be
cut to a complete mesh.
3) Treads shall consist of framed grating, panels and shall be not less than 25 mm in thickness.
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Expanded metal grating panels shall withstand the appropriate loads given in Table 48.
The positions of concentrated loads shall either be those which produce the maximum stresses or where deflection is the
design criterion, those which produce maximum deflection.
18.1 General
18.1.1 Sound absorption or acoustical materials are any material considered in terms of its acoustical properties. Com-
monly and especially a material designed to absorb sound and to reduce the sound energy.
18.1.2 This Section of the Standard specifies the requirements of following types of sound absorption materials used
for covering wall and ceiling:
18.1.3.1 The acoustical tiles have been divided into four types:
18.1.3.2 Type (A) panels are efficient at the lower frequencies and include a wide variety of unperforated materials
ranging from relatively dense material such as plywood, hardboard etc. to light materials such as expanded polystyrene.
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18.1.3.3 Type (B) panels absorb mainly at higher frequencies than Type (A) and include those fabricated from miner-
als, wood or vegetable fiber and felts. Same types are also faced with thin cloth or this plastic membrane.
18.1.3.4 Type (C) and (D) panels have been designed to absorb sound over a wide frequency range as they tend to
combine the attributes of Types A and B.
18.1.3.5 Type (C) panels - The surfaces of porous panels may be textured, fissured, perforated, drilled or slotted to
increase their acoustic efficiency and improve their appearance.
18.1.3.6 Type (D) panels are perforated panels over an airspace containing a porous absorbent type combining the
advantages of porous surface panels (Type B) with resonant panels (Type A).
18.2.1 Description
This Clause specifies the requirements for polystyrene tiles that provide acoustical performance and include interior
ceiling and wall coverings in buildings, in accordance with ISIRI 1473.
18.2.2 Composition
The composition of polystyrene tiles shall be polystyrene resin, fillers, and pigments.
Dimensions, thickness and weight of tiles shall be in accordance with Table 49 and Fig. 5.
Sound absorption coefficient of a surface means the measure of the sound absorptive property of a material in a speci-
fied frequency (metric unit: sabin/m).
The sound absorption coefficients of polystyrene tile shall be in accordance with Table 50.
18.2.5 Properties
18.2.5.1 Physical properties and method of testing shall be in accordance with ISIRI 1473.
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THICKNESSES OF TILES
Fig. 5
18.3.1 Description
This clause of the Standard specifies the requirements for gypsum plaster boards with or without mineral fiber backing
in order to provide lining and acoustical performance for interior walls and ceiling in a building in accordance with
ISIRI 1161. Gypsum plaster boards have the same face pattern mentioned in Subclause 18.1.3.
18.3.2 Composition
The composition of face of tiles shall consist of gypsum and additives, and back side of tiles should be of glass fiber or
mineral wool.
THICKNESS OF TILES
Fig. 6
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The Sound Absorption Coefficients (S.A.C) of acoustical gypsum tiles (with backing), shall meet the requirements pre-
scribed in Table 51.
19. PAINTS
19.1 General
19.1.1 This Section covers specification of paints used for initial and maintenance painting of buildings in which deco-
ration is a significant and often the major factor. Another function of building paint is to protect many building materials
against weathering or other forms of attack normally encountered in various types of buildings referred to.
19.1.2 For selection of suitable types of paints see IPS-E-TP-100 and for painting specifications see IPS-C-TP-102.
19.1.3 Sampling and testing of paints shall be in accordance with ISIRI 526.
19.1.4 Prior to painting of building surfaces, initial preparation of them is a necessity. The preparation of metallic and
non-metallic surfaces shall be in accordance with IPS-C-TP-101.
19.1.5.1 Paint shall be stored in a well ventilated room, free from excessive heat or direct rays of the sun and main-
tained at a temperature of between 4C and 27C. Open air storage shall be avoided particularly for heavy paints, such
as primers.
19.1.5.2 Paints shall not be stored in open containers, even for a short time.
19.1.5.3 The settlement of heavy paints such as red lead oxide primer and wood priming paints shall be minimized by
rolling the drums in which they are stored every six weeks. Turing the drums on their ends is not allowed. The normal
finishing paints and drum paints do not require rolling during the storage period.
19.1.5.4 Paint which has livered, gelled, or otherwise deteriorated during storage shall not be used.
19.1.5.6 Temperature of paint may be excessively high or low depending on storage or shipping conditions. If so,
warm or cool the paint to a temperature of 10 - 32C before mixing and use.
This sub-clause of the Standard specifies the requirements of following types of building paint used for protecting me-
tallic and nonmetallic surfaces:
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19.2.1 Description
This sub-clause covers the specification of decorative gloss oil paint based on alkyd resin for application by brushing,
roller coating, spraying in accordance with ISIRI 1700. Gloss alkyd paint is used for interior and exterior finishing of
wood, plaster, metal, masonry and previously painted surfaces.
Chemical analysis determines whether the specified components are present and if they are, in what amounts. The
analysis of alkyd gloss paint shall be in accordance with Table 52.
The properties of glass oil-base paint shall be in accordance with Table 53.
Gloss alkyd paint shall be capable of application by brush; spray and roller. The painted surface shall show no streaking,
running, or sagging, and shall present a smooth uniform finish after drying.
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19.3.1 Description
This Clause covers the specification of decorative matt oil paint based on alkyd resin for application by brushing and
spraying in accordance with ISIRI 2225. Matt alkyd paint is used for interior and exterior finishing of wood, plaster,
metal and previously primed surfaces.
Chemical analysis of matt alkyd paint shall be in accordance with Table 54.
The property of liquid matt alkyd paint shall be in accordance with Table 55.
Matt alkyd paint shall be capable of application by brush and spray. The painted surface shall show no streaking, run-
ning, or sagging after drying and shall present a smooth uniform finish.
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PROPERTIES REQUIREMENTS
Condition in container Thickening, settling and separation are undesirable and objectionable if the
paint cannot be reconditioned with a reasonable amount of stirring.
Coarse particles and skins (max.) 0.1 wt % (retained on 45 m sieve)
Viscosity (consistency) 90 - 105 KU (krebs unit)
Fineness of grind (max.) 25 m
Flexibility If the sample tests is performed in accordance with ISIRI 528, no cracking
shall be observed.
19.4.1 Description
This subclause covers the specification of decorative emulsion paint based on polyvinyl acetate copolymer emulsion
resin, in accordance with ISIRI 289. Emulsion paint is used for finishing interior and exterior of plaster, cement and
brick surfaces.
The amount of volatile material in emulsion paint shall not be more than 50 percent by weight.
The properties of decorative emulsion paint shall be in accordance with Table 56.
Emulsion paint shall be capable of application by brush, spray and roller. The painted surface shall show no streaking,
running or sagging, and shall present a smooth uniform finish after drying.
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PROPERTY REQUIRED
Condition in container Thickening, settling and separation are undesirable and objectionable if the
paint cannot be reconditioned with a reasonable amount of stirring.
Fineness of grind max 50 m
Viscosity (consistency) 82 - 130 KU (krebs unit)
Drying time 1 hr. (max.)
Flexibility If the sample tests is performed in accordance with ISIRI 289, no cracking
shall be observed on paint surface.
Light reflection and hiding power Shall be in accordance with ISIRI 289
Specular gloss (60-degree) 10 (max.)
Odor The paint shall not have an unpleasant or irritating odor in container and
during application and drying.
19.5.1 Description
This Clause covers specification of aluminum paint with leafing pigment that shall be suitable for use for decorative and
protective coating of metals and previously primed surfaces in accordance with ISIRI 1176. Aluminum paints have the
following types:
Aluminum paint shall be capable of application by brush and spray. The painted surface shall show no running and shall
present a uniform finish after drying.
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19.6.1 Description
This Clause of the Standard covers specification of swimming pool paints based on styrene-acrylate copolymer resin in
accordance with ISIRI 307. This paint shall be suitable for use in swimming pools and other concrete structures under
damp conditions.
Water content of paint shall not be more than 0.5 by weight of paint.
The properties of swimming pool paint shall be in accordance with Table 59.
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Swimming pool paint shall be capable of application by brush. The paint shall present a uniform finish after drying.
PROPERTIES REQUIREMENTS
Condition in container Thickening, settling and separation are undesirable and objectionable if the
paint cannot be reconditioned with a reasonable amount of stirring.
Viscosity 125-200 KU (krebs unit)
Drying time:
Surface-dry 45 min. (max.)
Hard-dry 24 hr. (max.)
Flexibility If the sample tests is performed in accordance with ISIRI 307, no cracking
shall be observed on paint surfaces.
Water-resistance and Shall be in accordance with ISIRI 307
detergent-resistance
19.7.1 Description
This Clause covers the specification of ready-mixed traffic paint that shall be suitable for use as reflecting traffic guide
lines on paved roadways in accordance with ISIRI 339. Traffic paints are produced in yellow and white colors in fol-
lowing types:
Glass beads shall be added to this type of traffic paint during production or after application on road. The glass
beads would reflect automobile lights.
In this type of traffic paint special pigments are added which to some extent reflect automobile lights.
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Traffic paint shall be capable of application by brush and spray. The painted surface shall show no sagging and shall
present a uniform finish after drying.
The paint systems used for steel structure consist of undercoat (primer), intermediate coat and top coat. Technical speci-
fications for the three coats shall be in accordance to IPS Standards listed in Section 12 of this Standard.
20.1 Description
20.1.1 This Section of the Standard specifies the minimum requirements for single or double leaf doors in accordance
with ISIRI 748. The doors can be "All Wood Doors" or "Glass and Wood Panel Doors".
a) a steel frame;
b) signal or double wooden leaves;
c) several door hinges;
d) hardware such as a handle, fixed knob, furniture, door plates, etc.
20.2 Handing
The side that the hinges are on is the hand of the door. If the door swings away from the viewer, the hand is a regular
hand, i.e. right or left hand.
If the door swings to the viewer, the door is reverse swing, i.e. right hand reverse swing or left hand reverse swing.
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20.3 Dimensions
Dimensions of a single leaf door shall be in accordance with Table 62 and for a double leaf door it shall be accordance
with Table 63.
When subjected to a static load, the door leaf shall not yield to an extent greater than that shown in Table 64.
When stressed as specified in Table 65, the door shall not be severely damaged or destroyed at any of the points of
attack that entry into the area to be protected becomes possible.
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YIELD OF PLANE OF
LINE POINT OF ATTACK ON LOAD DOOR LEAF OR OF DOOR
DOORSET FR PANEL IN THE DIRECTION
OF LOAD
1 Plane of door leaf 6.0 kN 5 mm
2 All unsecured points including center of door leaf 3.0 kN 30 mm
3 For paneled doors, each panel corner 3.0 kN 5 mm
4 Lock (locks) * 6.0 kN 5 mm
5 Hinges * 6.0 kN 8 mm
* In the case of more than one lock, latch or hinge being provided, each locking point shall be separately tested.
For specified requirements of door and window furniture see the following references:
21.1 General
21.1.1 This Section of the Standard covers aluminum alloy extruded shapes used for production of aluminum windows
and doors in accordance with ISIRI 2384. (DIN 1748, sheet 1 and DIN 1725, sheet 1). Extruded shapes (profiles) are
hollow or solid sections, long in relation to their cross-sectional dimensions, cross sections of which are shaped and are
other than that of wire, rod, bar, or tube.
21.1.3 The products covered by this section shall be produced by the hot extrusion methods.
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21.1.5 Thickness of natural anodizing coating shall not be less than 10 m and for colored anodizing coating shall not
be less than 15 m.
21.1.6 The aluminum alloy used for this section shall be "Al Mg Si - 0.5 (DIN)" equal to alloy 6060 (ASTM).
21.2.2 Hardness of aluminum shapes shall not be less than 10 degree of Webster (Rockwell E 66) and not more than
16 degree of Webster (Rockwell E 90).
Cross-sectional dimensions and tolerances shall be in accordance with ISIRI 2384. (see Table 68 for dimensions of
square and rectangular tube).
Nominal weight per length of extruded shapes shall be in accordance with Tables 68 and 69.
Chemical composition of aluminum alloys (Al MgSi - 0.5) shall be in accordance with Table 66.
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PERMISSIBLE VALUE
PROPERTIES Type F-13 Type F-22 Type F-25
Age-hardened Quench age hardened Quench age hardened
Thickness - mm All All All
Tensile strength
N/mm (kg/mm) 130 (13) 215 (22) 245 (25)
Yield strength (0.2% offset) min.
N/mm (kg/mm) 65 (7) 160 (16) 195 (20)
(1)
Elongation min %
A 15 12 10
A 50 mm 13 10 8
Typical brinell hardness
HB 45 70 75
(1)
For elongation two different gage lengths are used. The choice of the gage length for elongation measurements (A or A50
mm) is at the discretion of the producer, unless otherwise agreed.
A: Percentage elongation on a gage length of 5.65 S
A 50 mm : Percentage elongation on a gage length of 50 mm.
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22.1 Most of the steel used for construction contain low-to medium carbon and are relatively mild, tough, and strong;
fairly easy to work by cutting punching, riveting and welding. Prestressed concrete imposes special requirements for
reinforcing steel. It must be of high strength with a high yield point and minimum creep in the working range.
22.2 The specification of following types of structural steel are described in this Standard:
22.3 The value of mass for structural steel have been calculated by taking a density of 7.85 kg/dm.
22.4 The dimensions, weight, chemical analysis, and mechanical properties of structural steel are described in sections
23 to 31.
22.5 The Purchaser or Company may specify additional requirements that do not negate any of the provisions of this
section or of the individual material specifications. Such additional requirements, the acceptance of which are subject to
negotiation with the supplier, must be included in the purchase order.
22.6 The material shall be free of injurious defects and shall have a workmanlike finish.
22.7 Packaging, marking and loading for shipment shall be in accordance with procedures recommended by ASTM A
700-1981.
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23.1 General
The steel bar is an elongated piece of metal of simple, uniform cross-section; usually circular, rectangular or square,
produced by forging or hot rolling.
This Section specifies requirements of the following types of steel bars used for the reinforcement of concrete:
23.2.1 Description
This Clause covers deformed and plain steel bars used as concrete-reinforcement, in accordance with ISIRI 1797 and
ASTM A 615-M. A deformed bar is defined as a bar that is intended for use as reinforcement in reinforced concrete
construction. The surface of the deformed bar is provided with lugs or protrusions (deformations) which inhibit longitu-
dinal movement of the bar relative to the concrete which surrounds the bar in such construction, in conformance to the
provisions of this Standard. Bars are of three minimum yield levels: namely 300, 400 and 500 MPa, designated as
Grades 300, 400 and 500 respectively.
Note:
The specification of low alloy steel deformed bar for concrete reinforcement covers special applications, where welding or
blending, or both of bars and their number designations are of importance. The standard sizes and dimensions shall be those
listed in Tables 70 and 71.
23.2.2 Dimensions
Dimensions of plain round bars shall be in accordance with ISIRI 1797 (see Table 75). The tolerances on the dimen-
sions shall be in accordance with ISO 1035/4.
Deformed bars are listed in eight sizes; from size No. 10 to size No. 55, in accordance with ASTM A 615 M. The spac-
ing, height and gap of deformations shall conform to the requirements prescribed in Table 76.
The phosphorus content determined in heat analysis, shall not exceed 0.06 %.
- Tensile requirement, yield strength and percentage of elongation shall be as prescribed in Table 72.
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- The bend-test specimen shall with stand being bent around a pin without cracking on the outside of the bent
portion. The requirements for degree of bending and sizes of pins are prescribed in Table 73.
DEFORMATION REQUIREMENTS
A)
NOMINAL DIMENSIONS mm
Bar Nominal Diameter Cross Sectional Perimeter Maximum Maximum Maximum gap
Designation Mass Area Average Average (chord of 12.5% of
No. B) kg/m mm mm mm Spacing Height nominal perimeter)
10 0.785 11.3 100 35.5 7.9 0.45 4.4
15 1.570 16.0 200 50.3 11.2 0.72 6.3
20 2.355 19.5 300 61.3 13.6 0.98 7.7
25 3.925 25.2 500 79.2 17.6 1.26 9.9
30 5.495 29.9 700 93.9 20.9 1.48 11.7
35 7.850 35.7 1000 112.2 25.0 1.79 14.0
45 11.775 43.7 1500 137.3 30.6 2.20 17.2
55 19.625 56.4 2500 177.2 39.4 2.55 22.2
A) The nominal dimensions of a deformed bar are equivalent to those of a plain round bar having the same mass per
meter as the deformed bar.
B) Bar designation numbers approximate the number of millimeters of the nominal diameter of the bar.
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23.3.1 Description
This Clause covers uncoated high-strength steel bars intended for use in prestressed concrete construction in accordance
with ASTM A 722. Bars are of a minimum ultimate tensile strength level of 1035 MPa (150,000 psi).
23.3.2 Dimensions
The standard sizes and dimensions of type I and II bars shall be those listed in Tables 74 and 75 respectively.
For type I bars, the permissible variation from the nominal diameter specified in Table 78 shall not exceed +0.76 to
-0.25 mm.
For type II bars, the permissible variation from the nominal weight specified in Table 75 shall not exceed +3% to -2%.
The minimum height and projected area of deformations shall conform to the requirements shown in Table 76.
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On heat analysis, phosphorus and sulfur of prestressing steel bars shall not exceed the following:
Phosphorus 0.040%
Sulfur 0.050%
Finished bars shall have a minimum ultimate tensile strength of 1035 MPa (150,000 psi).
The minimum yield strength of Type I an Type II bars shall be 85% and 80%, respectively of the minimum ultimate
tensile strength of the bars.
The minimum elongation after rupture shall be 4.0% in a gage length equal to 20 bar diameters, or 7.0% in a gage length
equal to 10 bar diameters.
The average spacing or distance between deformations on both sides of the bar shall not exceed (7 /10) seven tenths of the
nominal diameter of the bar.
3/
4 19 1.50 2.23 0.44 284
7/
8 22 2.04 3.04 0.60 387
1 25 2.67 3.97 0.78 503
11/8 29 3.38 5.03 0.99 639
11/4 32 4.17 6.21 1.23 794
3
1 /8 35 5.05 7.52 1.48 955
A)The nominal area is determined from the nominal diameter in inches. Values have been converted from inch-pound
units to metric units.
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5/
8 15 0.98 1.46 0.28 181
3/
4 19 1.49 2.22 0.42 271
1 25 3.01 4.48 0.85 548
11/4 32 4.39 6.54 1.25 806
3
1 /8 35 5.56 8.28 1.58 1019
A) Nominal diameters are for identification only. Values have been converted from metric to inch-pound units.
B) The effective area is determined from the bar weight less 3.5 % for the ineffective weight of the deformations.
5/
8 15 0.437 11.10 0.028 0.71 0.094 2.41
3/
4 19 0.525 13.34 0.038 0.96 0.130 3.40
1 25 0.700 17.78 0.050 1.27 0.168 4.39
11/4 32 0.887 22.52 0.064 1.62 0.212 5.40
13/8 35 0.987 25.07 0.071 1.80 0.233 6.08
Where:
d = nominal diameter,
h = minimum average height, and
s = maximum average spacing.
23.4.1 Description
Flat bars are the steel product, produced in straight lengths of steel in uniform rectangular cross sections.
This Clause specifies the requirements of flat steel bars in accordance with ISO 1035/3.
23.4.2 Dimension
The dimensions of flat bars are given in Table 77. The tolerances on the dimensions shall be the normal tolerances
specified in ISO 1035/4.
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23.4.3 Properties
The chemical and physical properties of flat bars shall be in accordance with ISIRI 1600.
23.5.1 Description
Square steel bars are the steel products, produced in straight lengths of steel in uniform square cross-sections.
This Clause specifies the requirements for square steel bars in accordance with ISO 1035/2.
23.5.2 Dimension
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Tolerances on the dimensions shall be the normal tolerances specified in ISO 1035/4. The corner radii of square steel
bars are shown in Table 79.
23.5.3 Properties
The chemical and physical properties of square bars shall be in accordance with ISIRI 1600.
1) The values of mass are given for information only and are based on a density of steel of 7.85 kg/dm.
12 1.0
12 20 1.5
20 30 2.0
30 50 2.5
50 100 3.0
100 120 4.0
23.6.1 Description
This Clause specifies the requirements of concrete reinforcing bars, deformed and plain, with protective zinc coatings
applied by dipping the properly prepared reinforcing bars into a molten bath of zinc in accordance with ASTM A 767-
88.
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Two classes of coating weights, based on actual area of bar are shown in Table 80.
The weight of coating shall be determined by stripping specimens taken from sample bars or by magnetic thickness
gage measurements.
The zinc coating shall have no bare spots. The coating shall be free of blisters, flux spots or inclusions, dross and acid or
black spots.
23.6.2 Properties
The coating shall be adherent so it cannot be removed by any reasonable process of handling or erection.
The following supplementary requirements shall apply when specified in the purchase order or contract:
Class II
Bar designation size No. 10 and larger 610
23.7.1 Description
This Clause covers material in mat (or sheet) form fabricated from hot-rolled deformed steel bars to be used for the
reinforcement of concrete in accordance with ASTM A 184-88. The mats shall consist of two layers of bars that are
assembled at right angles to each other. Mats may be assembled by clipping or welding at the intersections.
23.7.2 Material
- Deformed steel bars grades 300, 350, 400 used in the manufacture of clipped mats shall conform to clause 23.2
(round bars) of this Section.
- Deformed steel bars of grades 300 used in the manufacture of welded mats shall also conform to clause 23.2 of
this Section.
23.7.3 Assembly
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23.7.3.1 Welds
Welds at intersections shall be made in a workmanlike manner and shall provide attachment at all exterior intersections
and at not less than alternate interior intersections.
The separation of 5% or less of all welded intersections of any mat shall not be cause for rejection provided that no
more than half of the welds on any one bar are separated.
Welding shall be done in such a manner that the minimum tensile strength, yield strength and elongation requirements
shall be met when a specimen is tested across a point of weld.
23.7.3.2 Clips
Clips for clipped mats shall be formed mechanically prior to or during the fabrication and assembly of the mats. They
shall engage and attach both bars at any intersection in such manner that separation in normal handling is prevented and
the assembly conforms to the requirements specified for physical tests of attachment at intersections.
23.7.4 Dimensions
23.7.4.1 The sizes, spacings, dimensions and arrangement of the bar mats shall conform to the design specified by the
Purchaser.
Bars shall extend beyond exterior intersections a distance of not less than 25 mm. The spacing of bars shall average that
specified in the design, and the space between individual bars shall not vary more than 6 mm from that specified.
23.7.4.2 The overall length or width of mats shall not be more than 25 mm greater or less than the specified dimen-
sions.
The overall length or width of the mats shall not be more than 25 mm greater or less than the specified dimension.
Strength of connections in welded or clipped deformed bar mats shall be considered satisfactory compliance with this
standard if connections made by clipping shall be capable of withstanding a static load of 335 N exerted in the direction
of either bar, with not more than 13 mm slip; and, on either clipped or welded mats, a static load of 670 N exerted
perpendicular to the plane of the mat tending to separate the bars, with no apparent loosening when applied to one inter-
section of connected bars.
24.1 General
Wire is a steel product of any form of cross section produced by cold reduction of an as-rolled rod.
24.1.1 This Section specifies requirement of the following types of steel wire used for the reinforcement of concrete
and for the manufacture of various steel wire fabrics.
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24.1.2 Method of storage and packaging of steel wire shall be in accordance with ASTM A-700.
24.1.3 Method of testing of steel wire shall be in accordance with ISIRI 2097.
24.2.1 Description
This Clause covers cold-drawn steel wire, as drawn or galvanized, to be used as such or in fabricated form for the rein-
forcement of concrete, in sizes not less than 2.03 mm nominal diameter in accordance with ASTM A 82-88.
24.2.2 Dimensions
When wire for concrete reinforcement is ordered by size number, the relation between size number, diameter and area
shall apply as shown in Table 81.
24.2.3.1 Tension test for plain steel wire shall conform to the tensile property requirements in Table 82 based on nomi-
nal area of wire. For material to be used in the fabrication of welded fabric, the tensile and yield strength properties shall
conform to the requirements given in Table 83.
The bend test specimen shall stand being bent at room temperature through 180C without cracking on the outside of
the bent portion, as prescribed in Table 84.
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These sizes represent the most commonly used items in both welded wire fabric and wire usage.
A) For material testing over 690 MPa tensile strength, the reduction of area shall be not less than 25 %.
Coarser than W7 Bend around a pin the diameter that is equal to twice the
diameter of the specimen
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24.3.1 Description
This Clause covers cold-worked, deformed steel wire to be used as such, or in fabricated form, for the reinforcement of
concrete in sizes having nominal cross-sectional area not less than 6.45 mm nor greater than 200 mm in accordance
with ASTM A 498.
24.3.1.1 Dimensions
Dimensional requirements of deformed steel wire shall be in accordance with Table 85.
When tested the material shall conform to the tensile property requirements of Table 86, based on nominal area of wire.
For material to be used in the fabrication of welded fabric the tensile and yield strength properties shall conform to the
requirements given in Table 87 based on nominal area of the wire.
The bend test specimen shall stand being bent at room temperature through 90 without cracking on the outside of the
bent portion , as prescribed in Table 88.
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A) The number following the prefix D identifies the nominal cross-sectional area of the deformed wire in hundredths of a
square inch.
B) For sizes other than those listed above, the size number shall be the number of one hundredths of a square inch in the
nominal area of the deformed wire cross section, prefixed by the letter "D".
C) The nominal diameter of a deformed wire is equivalent to the diameter of a plain wire having the same weight per foot as
the deformed wire.
D) The cross-sectional area is based on the nominal diameter. The area in square inches may be calculated by dividing the
weight per lineal inch of the specimen in pounds by 0.2833 (weight of 1 in. of steel), or by dividing the weight per lineal foot
of specimen in pounds by 3.4 (weight of steel 1 in. square and 1 ft long).
E) The minimum average height of the deformations shall be determined from measurements made on not less than two typi-
cal deformations from each line of deformations on the wire. Measurements shall be made at the center of indentations.
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Coarser than D-6 Bend around a pin the diameter that is equal to four times
the diameter of the specimen
24.4.1 Description
This Clause specifies the requirements of uncoated, stress-relieved round, high-carbon steel wire commonly used in
prestressed linear concrete construction in accordance with ASTM A 421-80 (88). Prestressing steel wires consist of two
types as follows:
This type of wire is used for applications in which cold-end deformation is used for anchoring purposes.
This type of wire is used for applications in which the ends are anchored by wedges and no cold-end deformation
of the wire is involved.
24.4.2 Dimensions
24.4.2.2 The diameter of the wire shall not vary from the nominal diameter specified by more than 0.05 mm.
24.4.2.3 The wire shall not be out-of-round by more than 0.05 mm.
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Phosphorus and sulfur values of sample shall not exceed the following:
Phosphorus 0.040%
Sulfur 0.050%
The tensile strength of types BA and WA wire shall conform to the requirements prescribed in Table 90.
The initial load corresponding to the initial stress prescribed in Table 97 shall be applied to the specimen, at which time
the extensometer is attached and adjusted to a reading of 0.001 in./in. of gage length. The load shall then be increased
until the extensometer indicates and extension of 1%. The load for this extension shall be recorded. The stress corre-
sponding to this load shall meet the requirements for stress at 1% extension prescribed in Table 91.
24.4.4.3 Elongation
The total elongation under load of all wire shall not be less than 4.0% when measured in a gage length of 250 mm. The
initial stress is prescribed in Table 92.
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24.5.1 Description
This Clause covers welded wire fabric to be used for the reinforcement of concrete in accordance with ASTM A 185-85.
Welded wire fabric, designates a material composed of cold-drawn steel wire as-drawn or galvanized, fabricated into
sheets or rolls by the process of electric resistance welding. The finished material shall consist essentially of a series of
longitudinal and transverse wires arranged substantially at right angles to each other, and welded together at points of
intersection.
The wire used in the manufacturer of welded wire fabrics shall conform to specification "Plain steel wire" (24.2).
24.5.2 Dimensions
24.5.2.1 Width
The permissible variation shall not exceed 13 mm greater or less than the specified width.
24.5.2.2 Length
24.5.2.3 Diameter
The permissible variation in diameter of any wire in the fabric shall conform to the tolerances prescribed for plain steel
wire (24.2) with the following exceptions:
The center-to-center distance between individual members may vary not more than 6.35 mm from the specified spacing.
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Tensile, reduction of area and bend test are normally done at the time the wire is drawn. The wire shall meet the require-
ments prescribed in section 24.2.
The minimum average shear value in Newtons, shall not be less than 241, multiplied by the nominal area in square mil-
limeters, where the smaller wire is not less than size W 1.2 and has an area of 40% or more of the area of larger wire.
The fabric will be acceptable if the average of all weld shear test values across the specimen meets the prescribed mini-
mum value.
24.6.1 Description
This Clause covers welded wire fabric made from cold worked deformed wire, or a combination of deformed and non-
deformed wires, to be used for the reinforcement of concrete, in accordance with ASTM A 497.
24.6.2 The wire used in the manufacture of welded wire fabrics shall conform to specification for "Deformed Steel
Wire" (24.3).
24.6.3.1 Width
The permissible variation shall not exceed 13 mm greater or less than the specified width.
24.6.3.2 Length
The center-to center distance between individual members may vary not more than 6.35 mm from the specified spacing.
Tensile, reduction of area and bend tests are normally done at the time the wire is drawn. The wire shall meet the re-
quirements prescribed in clause 24.3.
The minimum average shear value in Newtons shall not be less than 138 multiplied by the nominal area in square milli-
meters, where the smaller wire is not less than size D4 (see 24.3) and has an area of 35% or more of the area of the
larger wire. The fabric will be acceptable if the average of all weld shear test values across the specimen meets the pre-
scribed minimum value.
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24.7.1 Description
This Clause covers zinc-coated (galvanized) steel barbed wire, consisting of a strand of two wires 80 rods in length in a
number of sizes and constructions, in accordance with ASTM A 121-86.
It is furnished in two grades (i.e. standard grade, chain-link fence grade) and with two classes (weights) of zinc coating
(see 24.7.4).
The barbed wire shall be packaged on spools in lengths of 80 rods. The strands shall be twisted in one direction with a
uniform length of lay.
24.7.2 Dimensions
The size of zinc-coated wire shall be expressed in terms of the wire gage as shown in Table 98. The permissible vari-
ation from the nominal diameter of wire shall be 0.13 mm.
24.7.2.2 Bars
The size of the zinc-coated wire used for the barbs shall be as described in Table 92. The permissible variation from the
nominal diameter of the wire shall be 0.13 mm. The barb length, measured from the center of the two strand wires,
shall be 9.5 mm minimum.
Barbs shall be spaced at a nominal 102 or 127 mm as shown in Table 92. The individual barb spacing shall be measured
from the edge of one barb at the strand to the corresponding edge of the adjacent barb. Any sample, with 93.5% of the
individual barb spacings conforming to the specified spacing 19 mm and containing a minimum of 69 barbs (100 mm
spacing), or 55 barbs (125 mm spacing) in 7.5 m, shall be considered acceptable. The length of barbed wire in each
spool shall be 80 rods, 402 m minimum.
24.7.3 Properties
The breaking strength of the stranded barbed wire shall be in accordance with Table 93.
The zinc-coated barbed wire shall conform to the requirements of Table 94 for minimum weight of zinc coating for the
class ordered, namely:
a) Standard grade
For standard grade the requirements of Table 94 refer to the line wire only. The wire for barbs must have a mini-
mum Class 1 coating weight.
For chain-link fence grade, both line wire and wire for barbs must have minimum Class 3 coating weight.
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B) The gage of the half-round and flat barbs is designated by the gage of the round wire from which the barbs are rolled.
Note:
A) These sizes only furnished with Class 3 coating, chain link fence grade.
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24.8.1 Description
This Clause covers two grades of seven-wire uncoated stress-relieved steel strand for use in pretensioned and post-
tensioned, prestressed concrete construction in accordance with ASTM A 416.
Grade 250 : With minimum ultimate strengths of 1725 MPa (250.000 psi),
Grade 270 : With minimum ultimate strengths of 1860 MPa (270.000 psi), respectively, based on the
nominal area of strand.
24.8.2 Dimensions
24.8.2.1 The size of the finished strand shall be expressed as the nominal diameter of the strand in fractions Table 95.
24.8.2.2 The diameter of the center wire of any strand must be larger than the diameter of any outer wire in accordance
with Table 97.
24.8.2.3 All grade 250 strand shall conform to a size tolerance of 0.41 mm from the nominal diameter measured
across the crowns of the wire.
24.8.2.4 All grade 270 strand shall conform to a size tolerance of +0.60, -0.15 mm from the nominal diameter meas-
ured across the crowns of the wire.
24.8.2.5 Variation in cross-sectional area and in unit stress resulting therefrom shall not be cause for rejection pro-
vided that the diameter differences of the individual wires and the diameters of the strand are within the tolerances
specified.
The breaking strength of the finished strand shall conform to the requirements prescribed in Table 95.
Yield strength in kN is measured at 1% extension under load. The load at this extension shall be recorded as yield
strength and shall meet the requirements prescribed in Table 96.
24.8.3.3 Elongation
The total elongation under load shall not be less than 3.5%. In practice the total elongation value may be determined by
adding to the 1.0% yield extension the percent extension or movement between the jaws gripping the strand after yield
determination. The percent is calculated on the new base length of jaw-to-jaw distance.
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24.9.1 Description
This clause of the Standard specifies the requirements of zinc coated (galvanized) steel chain-link fence fabric, coated
before or after weaving, in accordance with BS 4102.
24.9.2 Dimensions
The size of mesh shall be as indicated in Table 98. The mesh size is the distance measured at right-angles internally
between adjacent parallel wires and shall not exceed the tolerances shown in Table 99.
The nominal diameters of wires for chain-link fencing shall be as given in Table 100. Those used as tying wire or also
as stirrup or line wire are given.
Two diameter measurements shall be made at right angles to each other at one cross-section. The average of the two
measurements shall not differ from the nominal diameter, by more than the tolerances given in Table 99.
Chain-link fabric shall be furnished in the nominal roll width shown in Table 104. The tolerance on the roll width shall
be a quarter of the mesh pitch, the latter being the distance between two adjacent peaks on the same side of a single
mesh wire.
Class 1: The weight of zinc coating shall not be less than 366 g/m of uncoated wire surface
(coated before weaving).
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Class 2: The weight of zinc coating shall not be less than 610 g/m of uncoated wire surface
(coated before weaving).
Class 3: The weight of zinc coating shall not be less than 500 g/m of uncoated wire surface
(coated after weaving).
Zinc coated wire shall be in the softened condition and the tensile strength shall be within the range 350 N/mm to 550
N/mm.
The wire shall be woven throughout in the form of approximately uniform square mesh, having parallel sides and hori-
zontal and vertical diagonals of approximately uniform dimensions. Fabrics with 50 mm mesh, in height less than 1.8 m
shall be knuckled at both selvages.
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Note:
Twisted selvages for fence fabric under 1.8 m in height are not recommended because of consumer safety consideration.
25.1 General
This Section specifies requirements for hot-dip zinc coated (hot-galvanized) flat rolled steel products, available in hot or
cold roll conditions.
It covers plate, sheet and strip products, flat (see 25.2) or corrugated forms (see 25.3) as follows:
a) Sheet/plate
A flat rectangular product produced by cutting from strip and classified according to thickness as:
b) Strip
A flat rolled product that is wound into regular laps so as to form a coil. Hot or cold rolled wide strips are avail-
able as follows.
25.2.1 Description
This Clause of the Standard specifies requirements for zinc coated (galvanized) flat rolled steel products including sheet,
plate and strip, in accordance with BS 2989. The application of zinc coating consists of dipping suitable prepared ob-
jects in molten zinc. The zinc coating mass, including both sides, should be from minimum value of 100 g/m of flat
products up to 600 g/m and more.
25.2.2 Dimensions
Nominal thickness, length and width of products shall be in accordance with Table 101.
The zinc coated flat rolled products shall have appropriate structural grade and chemical composition corresponding to
minimum yield strength of products (see Table 102).
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Note:
25.3.1 Description
This clause of the Standard specifies requirements for materials, dimensions and properties of hot-dip zinc coated (hot
galvanized) corrugated steel sheets in accordance with BS 3083:1988.
The zinc coating mass, including both sides should be from minimum value of 350 g/m of corrugated sheet up to 6000
g/m and more.
25.3.2 Dimensions
25.3.2.1 Nominal coated thickness and length of sheets shall be in accordance with Table 103 and width in accordance
with Table 104.
25.3.2.2 Sheets shall posses the profiles and have the nominal cover widths shown in Fig. 7 and Table 104. The toler-
ance on the 19 mm depth of corrugation shall be +0, -3 mm.
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25.3.2.3 Table 105 determines the nominal mass for any particular length of sheet, or the length for any particular
mass of sheets.
DESCRIPTION WIDTH
Sheet before corrugating* mm
8/3 corrugations 743
10/3 corrugations 908
10/3 corrugations 946
12/3 corrugations 1070
12/3 corrugations 1113
Sheets after corrugating (distance between the crowns of the outside corrugations)
8/3 corrugations 610 5
10/3 corrugations 762 5
10/3 corrugations 800 6
12/3 corrugations 914 6
12/3 corrugations 952 6
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TABLE 105 - NOMINAL MASS PER METER RUN (AND LENGTH PER MASS)
FOR HOT-DIP ZINC COATED PRODUCTS
THICKNESS 8/3 (743 mm) 10/3 (908 mm) 10/3 (946 mm) 12/3 (1070 mm) 12/3 (1130 mm)
mm kg/m m/t kg/m m/t kg/m m/t kg/m m/t kg/m m/t
0.40 2.50 400 3.05 328 3.18 315 3.59 278 3.80 263
0.50 2.94 341 3.59 279 3.74 267 4.23 236 4.47 224
0.60 3.52 284 4.31 232 4.49 223 5.07 197 5.36 187
0.70 4.11 243 5.02 199 5.23 191 5.92 169 6.25 160
0.80 4.70 213 5.74 178 5.89 167 6.77 148 7.15 140
0.90 5.28 192 6.45 156 6.73 151 7.61 133 8.04 126
1.00 5.87 170 7.17 139 7.48 134 8.46 118 8.93 112
1.20 7.05 142 8.61 116 8.97 111 10.15 99 10.27 93
1.60 9.40 106 11.48 87 11.96 84 13.53 74 14.29 70
2.00 11.75 85 14.35 70 14.95 67 16.92 59 17.87 56
26.1 General
This Section of the Standard specifies the dimensions, tolerances and certain properties of the following hot rolled I-
beams:
26.2.1 Description
26.2.1.1 This Clause of the Standard specifies dimensions, and sectional properties and tolerances of hot-rolled steel,
medium flange I-beams (IPE series) in accordance with ISIRI 1791 (DIN 1025, Part 5).
Dimensions and mass of medium flange I-beams shall be in accordance with Table 106 (see Fig. 8).
26.2.3 Properties
Chemical analysis and mechanical properties shall in accordance with ISIRI 1600.
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26.3.1 Description
This Clause of the Standard specifies dimensions, sectional properties and tolerances of hot-rolled steel wide flange
light-weight I-beams in accordance with DIN. 1025, Part 3.
- Dimensions and masses of IPBl shall be in accordance with Table 107 (see Fig. 9).
- Tolerance of dimensions shall be in accordance with DIN 10034.
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26.3.3 Properties
Chemical analysis and mechanical properties shall be in accordance with ISIRI 1600.
26.4.1 Description
This Clause of the Standard specifies dimensions, and sectional properties and tolerances of hot-rolled steel, medium
flange I-beams in accordance with DIN 1025 Part 2.
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Dimensions and masses of IPB sections shall be in accordance with Table 108 (see Fig. 10).
26.4.3 Properties
Chemical analysis and mechanical properties of IPB shall be in accordance with ISIRI 1600.
TABLE 108 - DIMENSIONS AND WEIGHT FOR I-SECTIONS WITH PARALLEL FLANGE
(IPB SERIES)
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26.5.1 Description
This Clause of the Standard specifies dimensions, sectional properties and tolerances of hot-rolled steel wide flange,
heavy weight I-beams in accordance with DIN 1025, Part 4.
Dimensions and masses of H sections (IPBv series) shall be in accordance with Table 109 (see Fig. 11).
26.5.3 Chemical and mechanical properties shall be in accordance with ISIRI 1600.
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26.6.1 Description
This Clause of the Standard specifies dimensions and sectional properties and tolerances of following hot rolled sec-
tions:
26.6.2.1 Dimensions and masses of sloping, narrow flange beam sections shall be in accordance with ISO 657/15 (see
Fig. 12 and Table 110) and tolerances in dimensions shall be in accordance with ISO 657/13.
26.6.2.2 Dimensions and masses of sloping, wide flange column sections shall be in accordance with ISO 657/16 (see
Fig. 13 and Table 111) and tolerances in dimensions shall be in accordance with ISO 657/13.
26.6.3 Properties
Chemical analysis and mechanical properties of sloping flange beams and column sections shall be in accordance with
ISIRI 1600.
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TABLE 111 - DIMENSIONS & MASS OF SLOPING WIDE FLANGE COLUMN SECTIONS
26.7.1 Description
This Clause of the Standard specifies the dimensions, sectional properties and tolerances of castellated beams from IPB
in accordance with DIN 1025.
26.7.2 Dimensions
Dimensions of castellated beams shall be in accordance with Table 112 (Fig. 14). Tolerances of dimensions shall be
tolerances of original I-beams.
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26.7.3 Properties
Chemical and mechanical properties shall be in accordance with properties of original I-beams.
CASTELLATED BEAM
Fig. 14
ROLLED h H ea ei g
CASTELLATED BEAM mm mm mm mm mm
IPE 180 180 270 8.8 36.2 252
IPE 200 200 300 9.7 40.3 281
IPE 220 220 330 10.5 44.5 309
IPE 240 240 360 11.3 48.7 337
IPE 270 270 405 12.4 55.1 380
IPE 300 300 450 13.7 61.3 423
IPE 330 330 495 15 67.5 465
IPE 360 360 540 16.4 73.6 507
IPE 400 400 600 18.5 81.5 563
IPE 450 450 675 21.2 91.3 633
IPE 500 500 750 24 101 702
IPE 550 550 825 26.9 111 771
IPE 600 600 900 29.8 120 840
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TABLE 112 - b) CASTELLATED BEAM FROM WIDE FLANGE MEDIUM WEIGHT I-BEAM
(IPB)
ROLLED h H ea ei g
CASTELLATED BEAM mm mm mm mm mm
IPB 180 180 270 9.4 35.6 251
IPB 200 200 300 10.2 39.8 279
IPB 220 220 330 10.9 44.1 308
IPB 240 240 360 11.8 48.2 336
IPB 260 260 390 12.3 52.7 365
IPB 280 280 420 12.9 57.1 394
IPB 300 300 450 13.7 61.3 423
IPB 320 320 480 14.8 65.2 450
IPB 340 340 510 15.8 69.2 478
IPB 360 360 540 16.7 73.3 506
IPB 400 400 600 18.7 81.3 563
IPB 450 450 675 20.9 91.6 633
IPB 500 500 750 23.3 102 703
IPB 550 550 825 25.6 112 774
IPB 600 600 900 28.1 122 844
IPB 650 650 975 30.7 132 914
IPB 700 700 1050 33.8 141 982
IPB 800 800 1200 39.3 161 1121
IPB 900 900 1350 45.6 179 1259
IPB 1000 1000 1500 51.9 198 1396
TABLE 112 - c) CASTELLATED BEAM FROM WIDE FLANGE LIGHT WEIGHT I-BEAM
(IPB1)
ROLLED h H ea ei g
CASTELLATED BEAM mm mm mm mm mm
IPB 180 171 256 7.3 35.5 242
IPB 200 190 285 8 39.5 269
IPB 220 210 315 8.6 43.9 298
IPB 240 230 345 9.5 48 326
IPB 260 250 375 10 52.5 355
IPB 280 270 405 10.6 56.9 384
IPB 300 290 435 11.4 61.1 412
IPB 320 310 465 12.4 65.1 440
IPB 340 330 495 13.4 69.1 468
IPB 360 350 525 14.4 73.1 496
IPB 400 390 585 16.3 81.2 552
IPB 450 440 660 18.5 91.5 623
IPB 500 490 735 20.9 102 693
IPB 550 540 810 23.2 112 764
IPB 600 590 885 25.6 122 834
IPB 650 640 960 28.2 132 904
IPB 700 690 1035 31.4 141 972
IPB 800 790 1185 36.9 161 1111
IPB 900 890 1335 43.2 179 1249
IPB 1000 990 1485 49.5 198 1386
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TABLE 112 - d) CASTELLATED BEAM FROM WIDE FLANGE LIGHT WEIGHT I-BEAM
(IPBv)
ROLLED h H ea ei g
CASTELLATED BEAM mm mm mm mm mm
IPB 180 200 300 14.2 35.8 272
IPB 200 220 330 15.1 39.9 300
IPB 220 240 360 15.8 44.2 328
IPB 240 270 405 18.9 48.6 367
IPB 260 290 435 19.5 53 396
IPB 280 310 465 20 57.5 425
IPB 300 340 510 23.2 61.8 464
IPB 320 359 538 24 65.7 490
IPB 340 377 565 24.5 69.8 516
IPB 360 395 592 25 73.8 542
IPB 400 432 648 26.1 81.9 596
IPB 450 478 717 27.6 91.9 662
IPB 500 524 786 29.2 102 728
IPB 550 572 858 31.1 112 796
IPB 600 620 930 33.1 122 864
IPB 650 668 1002 35.2 132 932
IPB 700 716 1074 37.5 141 999
IPB 800 814 1221 42.6 161 1136
IPB 900 910 1365 47.9 180 1269
IPB 1000 1008 1512 53.8 198 1404
27.1 Description
This Clause of the Standard specifies dimensions and mass of hot-rolled steel, sloping flange, channel sections in accor-
dance with ISO 657/11-1980.
27.2 Dimensions
Dimensions of sloping flange channel section shall be in accordance with Table 113 (Fig. 15).
27.3 Properties
Chemical analysis and mechanical properties of channel sections shall be in accordance with ISIRI 1600.
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28.1 Description
This Clause specifies dimensions of round edge, hot rolled T-sections with equal depth and flange width in accordance
with DIN 1024 (ISO 657/21).
This Clause does not apply to hot rolled T-section with square edges (see DIN 59051).
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28.2 Dimensions
The dimensions weights and cross-sectional areas of the I-Sections are given in Table 114 and Figs. 16 and 17. It also
contains the permissible variation in dimensions.
28.3 Properties
Chemical analysis and mechanical properties of T-Sections shall be in accordance with ISIRI 1600.
(1) The weights have been evaluated from the cross-section on the basis of a density of 7.85 kg/dm.
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29.1.1 Description
This Clause of the Standard specifies the dimensions, mass, tolerances and sectional areas of steel equal-leg angles in
accordance with ISO 657-1.
29.1.2 The dimensions, mass and sectional areas of the equal leg angles are given in Table 115 and Fig. 18.
29.1.3 The tolerances on the dimensions shall be in accordance with ISIRI 1792 (ISO 657-5).
29.1.4 The chemical composition and mechanical properties shall be in accordance with ISIRI 1600.
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29.2.1 This Clause of the Standard specifies the dimensions, tolerances and sectional properties of steel unequal-leg
angles in accordance with ISO 657-2.
29.2.2 The dimensions, mass and sectional areas of the unequal-leg angles are given in Table 116 and Fig. 19.
29.2.3 The tolerances on the dimensions shall meet the requirements prescribed in ISIRI 1792 (ISO 657-5).
29.2.4 The chemical composition and mechanical properties shall be in accordance with ISIRI 1600.
SECTIONAL DIMENSIONS
DESIGNATION WEIGHT 1) AREA A B t r root
kg/m cm mm mm mm mm
30 20 3 1.12 1.43 30 20 3 4
30 20 4 1.46 1.86 30 20 4 4
40 20 4 1.77 2.26 40 20 4 4
40 25 4 1.93 2.46 40 25 4 4
45 30 5 2.76 3.52 45 30 5 4
50 30 5 2.96 3.78 50 30 5 5
60 30 5 3.36 4.28 60 30 5 5
60 40 5 3.76 4.79 60 40 5 6
65 50 5 4.35 5.54 65 50 5 6
75 50 6 5.65 7.19 75 50 6 7
80 40 6 5.41 6.89 80 40 6 7
80 60 7 7.36 9.38 80 60 7 8
90 60 8 8.97 11.4 90 60 8 8
90 75 8 9.91 12.6 90 75 8 8
90 75 10 12.2 15.6 90 75 10 8
100 50 8 8.97 11.4 100 50 8 8
100 65 7 8.77 11.2 100 65 7 10
100 65 8 9.94 12.7 100 65 8 10
100 75 10 13.0 16.6 100 75 10 10
100 90 10 14.2 18.1 100 90 10 10
120 80 10 15.0 19.1 120 80 10 11
125 75 10 15.0 19.1 125 75 10 11
125 90 10 16.2 20.6 125 90 10 11
135 65 8 12.2 15.5 135 65 8 11
135 65 10 15.0 19.1 135 65 10 11
150 75 9 15.4 19.6 150 75 9 12
150 75 10 17.0 21.7 150 75 10 12
150 90 10 18.2 23.2 150 90 10 12
150 90 12 21.6 27.5 150 90 12 12
150 100 10 19.0 24.2 150 100 10 12
150 100 12 22.5 28.7 150 100 12 12
200 100 10 23.0 29.2 200 100 10 15
200 100 12 27.3 34.8 200 100 12 15
200 150 12 32.0 40.8 200 150 12 15
200 150 15 39.6 50.5 200 150 15 15
200 150 20 52.0 66.2 200 150 20 15
200 150 25 64.0 81.5 200 150 25 15
30.1 This Clause of the Standard specifies dimensions, mass and sectional areas of hot rolled zeds with rounded edges
in accordance with DIN 1027.
30.2 Dimensions with permissible variations of hot rolled zeds are shown in Table 117 (Fig. 20).
30.3 The chemical analysis and mechanical properties shall be in accordance with ISIRI 1600.
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TABLE 117 - DIMENSIONS, WEIGHT AND SECTIONAL AREAS OF ROUND EDGE ZEDS
31.1 This Clause of the Standard specifies the dimensions and sectional properties of hot-finished* steel circular,
square, and rectangular hollow sections in accordance with ISO 657/14 (1982).
31.2 Dimensions and sectional properties of cold-finished steel structural sections are given in ISO 4019.
31.3 Dimensions and sectional properties for hot-finished hollow sections are given in the following Tables:
31.4 For all structural hollow sections the sectional properties are based on the specified outside dimensions and thick-
nesses.
31.5 Chemical analysis and mechanical properties of hollow section shall be in accordance with ISIRI 1600.
* Hot-finished applies to hollow sections formed by hot forming with or without subsequent heat treatment, or by cold form-
ing with subsequent heat treatment to obtain similar metallurgical conditions to those obtained by hot forming.
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OUTSIDE THICKNESS MASS PER SECTION OUTSIDE THICKNESS MASS PER SECTION
DIAMETER UNIT DIAMETER UNIT
LENGTH LENGTH
D T M A D T M A
mm mm kg/m cm mm mm kg/m cm
21.3 2.3 1.08 1.37 193.7 5.4 25.1 31.9
3.2 1.43 1.82 6.3 29.1 37.1
26.9 2.3 1.40 1.78 8.0 36.6 46.7
3.2 1.87 2.38 10.0 45.3 57.7
33.7 2.6 1.99 2.54 12.5 55.9 71.2
3.2 2.41 3.07 16.0 70.1 89.3
4.0 2.93 3.73 219.1 5.9 31.0 39.5
42.4 2.6 2.55 3.25 6.3 33.1 42.1
3.2 3.09 3.94 8.0 41.6 53.1
4.0 3.79 4.83 10.0 51.6 65.7
48.3 2.9 3.25 4.14 12.5 63.7 81.1
3.2 3.56 4.53 16.0 80.1 102
4.0 4.37 5.57 20.0 98.2 125
5.0 5.34 6.80 244.5 6.3 37.0 47.1
60.3 2.9 4.11 5.23 8.0 46.7 59.4
3.2 4.51 5.74 10.0 57.8 73.7
4.0 5.55 7.07 12.5 71.5 91.1
5.0 6.82 8.69 16.0 90.2 115
76.1 2.9 5.24 6.67 20.0 111 141
3.2 5.75 7.33 273 6.3 41.4 52.8
4.0 7.11 9.06 8.0 52.3 66.6
5.0 8.77 11.2 10.0 64.9 82.6
88.9 3.2 6.76 8.62 12.5 80.3 102
4.0 8.38 10.7 16.0 101 129
5.0 10.3 13.2 20.0 125 159
6.3 12.8 16.3 25.0 153 195
101.6 3.6 8.70 11.1 323.9 7.1 55.5 70.7
5.0 11.9 15.2 8.0 62.3 79.4
6.3 14.8 18.9 10.0 77.4 98.6
8.0 18.5 23.5 12.5 96.0 122
10.0 22.6 28.8 16.0 121 155
114.3 3.6 9.83 12.5 20.0 150 191
5.0 13.5 17.2 25.0 184 235
6.3 16.8 21.4 355.6 8.0 68.6 87.4
8.0 21.0 26.7 10.0 85.2 109
10.0 25.7 32.8 12.5 106 135
139.7 4.0 13.4 17.1 16.0 134 171
5.0 16.6 21.2 20.0 166 211
6.3 20.7 26.4 25.0 204 260
8.0 26.0 33.1 406.4 8.8 86.3 110
10.0 32.0 40.7 10.0 97.8 125
12.5 39.2 50.0 12.5 121 155
168.3 4.5 18.2 23.2 16.0 154 196
5.0 20.1 25.7 20.0 191 243
6.3 25.2 32.1 25.0 235 300
8.0 31.6 40.3 32.0 295 376
10.0 39.0 49.7 457 10.0 110 140
12.5 48.0 61.2 12.5 137 174
16.0 174 222
20.0 216 275
25.0 266 339
32.0 335 427
40.0 411 524
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SIZE THICKNESS MASS PER SECTION SIZE THICKNESS MASS PER SECTION
UNIT UNIT
LENGTH LENGTH
BB T M A BB T M A
mm mm kg/m cm mm mm kg/m cm
20 20 2.0 1.12 1.42 140 140 3.6 15.3 19.4
2.6 1.39 1.78 5.0 20.9 26.6
30 30 2.0 1.74 2.22 6.3 26.0 33.1
2.6 2.21 2.82 8.0 32.4 41.3
3.2 2.65 3.38 10.0 39.6 50.0
40 40 2.6 3.03 3.86 150 150 4.0 18.1 23.1
3.2 3.66 4.66 5.0 22.5 28.6
4.0 4.46 5.68 6.3 28.0 35.6
50 50 3.2 4.66 5.94 8.0 34.9 44.5
4.0 5.72 7.28 10.0 42.8 54.5
5.0 6.97 8.88 160 160 4.0 19.4 24.7
60 60 3.2 5.67 7.22 5.0 24.0 30.6
4.0 6.97 8.88 6.3 29.9 38.1
5.0 8.54 10.9 8.0 37.4 47.7
70 70 3.2 6.67 8.50 10.0 45.9 58.5
3.6 7.46 9.50 180 180 4.0 21.9 27.9
4.0 8.23 10.5 5.0 27.2 34.6
5.0 10.1 12.9 6.3 33.9 43.2
80 80 3.2 7.68 9.78 8.0 42.5 54.1
3.6 8.59 10.9 10.0 52.2 66.5
4.0 9.48 12.1 200 200 5.0 30.3 38.6
5.0 11.7 14.9 6.3 37.8 48.2
6.3 14.4 18.4 8.0 47.5 60.5
90 90 3.2 8.68 11.1 10.0 58.5 74.5
3.6 9.72 12.4 220 220 5.0 33.5 42.6
4.0 10.7 13.7 6.3 41.8 53.3
5.0 13.3 16.9 8.0 52.5 66.9
6.3 16.4 20.9 10.0 64.8 82.5
8.0 20.4 25.9 250 250 5.9 44.8 57.1
100 100 3.2 9.69 12.3 6.3 47.7 60.8
4.0 12.0 15.3 8.0 60.0 76.5
5.0 14.8 18.9 10.0 74.2 94.5
6.3 18.4 23.4 260 260 5.9 46.7 59.4
8.0 22.9 29.1 6.3 49.7 63.3
10.0 27.9 35.5 8.0 62.5 79.7
120 120 3.2 11.7 14.9 10.0 77.3 98.5
4 14.5 18.5 300 300 7.1 64.7 82.4
5 18.0 22.9 8.0 72.6 92.5
6.3 22.3 28.5 10.0 89.9 114
8 27.9 35.5 350 350 8.0 85.2 108
10 34.2 43.5 10.0 106 134
400 400 10.0 121 154
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SIZE THICKNESS MASS PER SECTION SIZE THICKNESS MASS PER SECTION
UNIT UNIT
LENGTH LENGTH
DB T M A DB T M A
mm mm kg/m cm mm mm kg/m cm
50 30 2.6 3.03 3.86 150 100 3.2 12.2 15.5
3.2 3.66 4.66 4.0 15.1 19.3
4.0 4.46 5.68 5.0 18.7 23.9
60 40 3.2 4.66 5.94 6.3 23.3 29.7
4.0 5.72 7.28 8.0 29.1 37.1
5.0 6.97 8.88 10.0 35.7 45.5
70 40 3.2 5.17 6.58 160 80 3.2 11.7 14.9
4.0 6.34 8.08 4.0 14.5 18.5
5.0 7.76 9.88 5.0 18.0 22.9
80 40 3.2 5.67 7.22 6.3 22.3 28.5
4.0 6.97 8.88 8.0 27.9 35.5
5.0 8.54 10.9 10.0 34.2 43.5
90 50 3.2 6.67 8.50 180 100 3.6 15.3 19.4
3.6 7.46 9.50 5.0 20.9 26.6
4.0 8.23 10.5 6.3 26.0 33.1
5.0 10.1 12.9 8.0 32.4 41.3
100 50 3.2 7.18 9.14 10.0 39.6 50.5
3.6 8.02 10.2 200 100 4.0 18.1 23.1
4.0 8.86 11.3 5.0 22.5 28.6
5.0 10.9 13.9 6.3 28.0 35.6
100 60 3.2 7.68 9.78 8.0 34.9 44.5
3.6 8.59 10.9 10.0 42.8 54.5
4.0 9.48 12.1 200 120 4.0 19.4 24.7
5.0 11.7 14.9 5.0 24.0 30.6
6.3 14.4 18.4 6.3 29.9 38.1
120 60 3.2 8.68 11.1 8.0 37.4 47.7
3.6 9.72 12.4 10.0 45.9 58.5
4.0 10.7 13.7 220 140 4.0 21.9 27.9
5.0 13.3 16.9 5.0 27.2 34.6
6.3 16.4 20.9 6.3 33.9 43.2
8.0 20.4 25.9 8.0 42.5 54.1
120 80 3.2 9.69 12.3 10.0 52.2 66.5
4.0 12.0 15.3 250 150 5.0 30.3 38.6
5.0 14.8 18.9 6.3 37.8 48.2
6.3 18.4 23.4 8.0 47.5 60.5
8.0 22.9 29.1 10.0 58.5 74.5
10.0 27.9 35.5 300 200 5.9 44.8 57.1
140 80 3.2 10.7 13.6 6.3 47.7 60.8
4.0 13.3 16.9 8.0 60.0 76.5
5.0 16.4 20.9 10.0 74.2 94.5
6.3 20.4 25.9 400 200 7.1 64.7 82.4
8.0 25.4 32.3 8.0 72.6 92.5
10.0 31.0 39.5 10.0 89.9 114
450 250 8.0 85.2 108
10.0 106 134
500 300 10.0 121 154
116