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Handwheel Calculation Guide IM1-30

The document describes calculations for determining the manual effort (f) required to operate a side-mounted handwheel of size IM1-30. It involves determining the effort (P') to raise the load on the spiral, the frictional torque (T1) due to the spiral disk, and the frictional torque (T2) due to the support bushings. Based on the given inputs of number of spiral turns (n), lift per turn (l), load (P), diameters (d, D, ds) and distances (l1, l2), the calculations find the manual effort (f) required ranges from 22.3 kg to 237.6 kg depending on the input parameters.

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179 views20 pages

Handwheel Calculation Guide IM1-30

The document describes calculations for determining the manual effort (f) required to operate a side-mounted handwheel of size IM1-30. It involves determining the effort (P') to raise the load on the spiral, the frictional torque (T1) due to the spiral disk, and the frictional torque (T2) due to the support bushings. Based on the given inputs of number of spiral turns (n), lift per turn (l), load (P), diameters (d, D, ds) and distances (l1, l2), the calculations find the manual effort (f) required ranges from 22.3 kg to 237.6 kg depending on the input parameters.

Uploaded by

aaa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

SIDE MOUNTED HANDWHEEL CALCULATIONS

SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 5
L= 60 mm
l= 12 mm
P= 2000 Kg
= 0.0015
d= 165 mm
D= 1200 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 153 mm
= Tan (l/dm)
-1

= 1.42975

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2000.5 Kg
F = N
= 3.0 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 52.9 Kg

T1 = P'*d/2
= 4366 Kgmm

If effect of bearing bushes considered


From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 22.3 Kg

Page - 2 of 2
Page - 2 of 2
SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 2
L= 60 mm
l= 30 mm
P= 2000 Kg
= 0.0015
d= 165 mm
D= 1200 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 135 mm
= Tan (l/dm)
-1

= 4.04506

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2004.8 Kg
F = N
= 3.0 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 144.4 Kg

T1 = P'*d/2
= 11915 Kgmm

If effect of bearing bushes considered


From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 34.9 Kg

Page - 2 of 2
Page - 2 of 2
SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 1
L= 65 mm
l= 65 mm
P= 2000 Kg
= 0.0015
d= 120 mm
D= 300 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 55 mm
= Tan (l/dm)
-1

= 12.44

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2047.4 Kg
F = N
= 3.1 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 444.0 Kg

T1 = P'*d/2
= 26643 Kgmm

If effect of bearing bushes considered


From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 237.6 Kg

Page - 2 of 2
Page - 2 of 2
SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 1
L= 65 mm
l= 65 mm
P= 1633 Kg
= 0.0015
d= 120 mm
D= 300 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 55 mm
= Tan (l/dm)
-1

= 33

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 1945.2 Kg
F = N
= 2.9 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 1061.9 Kg

T1 = P'*d/2
= 3133 Kgmm

If effect of bearing bushes considered


From Fig. 2
R2 = P*l1/l2
= 816.5 Kg
R1 = P+R1
= 2449.5 Kg
T2 = '*(R1+R2)*ds/2
= 0 Kgmm
f = (T1+T2)/D*2
= 20.9 Kg

Page - 2 of 2
Page - 2 of 2

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