8 7 6 5 4 3 2 1

LEVEL
1
1 BRN\LT.BLU CLASS 2 SER DATA CLASS 2 SER DATA BRN\LT.BLU

2 GRY\BLK DIG IN 1 DIG IN 1 GRY\BLK

GRY\RED DIG IN 2 DIG IN 2 GRY\RED
3
GRY\LT.GRN DIG IN 3 DIG IN 3 GRY\LT.GRN
4
GRY\LT.BLU DIG IN 4 DIG IN 4 GRY\LT.BLU
H 1 15 29 43 5 H
GRY\WHT DIG IN 5 DIG IN 5 GRY\WHT
6
7 GRY\ORN DIG IN 6 DIG IN 6 GRY\ORN

8 GRY\YEL DIG IN 7 DIG IN 7 GRY\YEL

9 BLK GND 1 DIG IN 8 GRY\PNK

GRY\PNK DIG IN 8 PWM1 VIO\BLK
10
VIO\BLK PWM1 PWM2 VIO\RED
11

DESCRIPTION
VIO\RED PWM2 PWM3 VIO\LT.GRN

RELEASE
12

REVISION HISTORY
VIO\LT.GRN PWM3 PWM4 VIO\LT.BLU
13
VIO\LT.BLU PWM4 SPEEDO OUT ORN\WHT
14 C-1 LAPTOP CAL CONNECTOR
15 WHT\RED CAN1 HI SW +12V OUT YEL (OUT)
G 14 28 42 56
QTY DESCRIPTION PCS P\N NOTES G
16 WHT\BLK CAN1 LOW +5V REF RED\WHT
1 CONNECTOR CON-3416
17 ORN\WHT SPEEDO OUT SIG GND BLK\WHT 3 TERMINALS CON-1038
YEL (OUT) SW +12V OUT SPEED 1 ORN\BLK 1 TPA CON-3417 CREAM
18
19 YEL (IN) SW +12V SIG GND BLK\WHT 3 CABLE SEALS CON-1027 WHT
20 RED +12V BATT SPEED 2 ORN\RED
RED\WHT +5V REF RED SERIAL RX.
21 A LAPTOP CAL
22 BLK\WHT SIG GND WHT RS232 GND
B C-1 CONNECTOR
BLK\WHT SIG GND BLK SERIAL TX. FRONT VIEW
QTY

23 C
ORN\BLK SPEED 1 A B C
24 DIG IN 9 BRN\BLK

6/22/16
DATE
ORN\RED SPEED 2
CAVITY PLUG
CONNECTOR COVER
TERMINALS
CONNECTOR
DESCRIPTION

F 25 DIG IN 10 BRN\RED F
26 BLK COM TX
DIG IN 11 BRN\LT.GRN
RED COM RX

DRN
27 DIG IN 12 BRN\LT.BLU
WHT COM GND
28 DIG IN 13 BRN\WHT

APP
BRN\BLK DIG IN 9
29 DIG IN 14 BRN\ORN
BRN\RED DIG IN 10
30 1
31 BRN\LT.GRN DIG IN 11 YEL 18 AWG POWER
1
32 BRN\LT.BLU DIG IN 12 BLK 18 AWG GND 3 1
2 C-2 3 2 OPTION
BRN\WHT
CON-1204
CON-1203
CON-1205
CON-1202 M\F

4 2
DIG IN 13 CAN High
PCS P\N NOTES

33 3 FRONT VIEW
34 BRN\ORN DIG IN 14 CAN Low
4
35 BRN\YEL DIG IN 15 S4
4
E E
36 BRN\PNK DIG IN 16
TWISTED
WHT\RED CAN High 1 CAN
WHT\BLK 2 1
37 BLK\WHT SIG GND PAIR CAN Low 2 C-3 CONNECTOR
ORN\LT.GRN SPEED IN 3 S5
38
39 ORN\LT.BLU SPEED IN 4 BRN\YEL DIG IN 15 C-2 OPTION
40 PNK\LT.GRN PWM 9 BRN\PNK DIG IN 16 QTY DESCRIPTION PCS P\N NOTES
PNK\LT.BLU DIG OUT 4 BLK\WHT SIG GND 1 CONNECTOR CON-0065
41 S1 4 TERMINALS CON-0051
BLK GND 2 ORN\LT.GRN SPEED IN 3
42
YELLOW CAN 2 HIGH C-3 CAN BUS CONNECTOR
43
GREEN CAN 2 LOW S2 ORN\LT.BLU SPEED IN 4 QTY DESCRIPTION PCS P\N NOTES
44
YEL\BLK ANA IN 1 PNK\LT.GRN PWM 9 1 CONNECTOR CON-5050
D 45 D
2 TERMINALS CON-5200 (20-18gauge)
YEL\RED ANA IN 2 PNK\LT.BLU DIG OUT 4
46 1 WEDGE LOCK CON-5100 ORN
YEL\LT.GRN ANA IN 3 YELLOW CAN 2 HIGH
47 TWISTED
YEL\LT.BLU ANA IN 4 PAIR GREEN CAN 2 LOW
48
49 YEL\WHT ANA IN 5 YEL\BLK ANA IN 1
YEL\ORN ANA IN 6 YEL\RED ANA IN 2
50
VIO\WHT PWM 5 YEL\LT.GRN ANA IN 3
51
VIO\ORN PWM 6 YEL\LT.BLU ANA IN 4
52
53
54
PNK\BLK
PNK\RED
PWM 7
PWM 8
YEL\WHT
YEL\ORN
ANA IN 5
ANA IN 6
ALL LENGTHS ARE 60"
55 PNK\WHT DIG OUT 5 VIO\WHT PWM 5
C C
PNK\ORN DIG OUT 6 VIO\ORN PWM 6
56
PNK\BLK PWM 7 CHASSIS GND
PNK\RED PWM 8 QTY DESCRIPTION PCS P\N NOTES
PNK\WHT DIG OUT 5 1 RING TERM. CON-0350
PNK\ORN DIG OUT 6

BLK 16 AWG
CHASSIS GND
3/8 Ring Term

16 AWG YEL YEL 16 AWG IGNITION SWITCHED +12 VOLTS

B A B B
Fuse Assembly RED 18 AWG
WIRE COLOR ABBREVIATIONS +12 VOLTS BATT
3A
F1

10A

SW +12 VOLTS
F2

TXT COLOR NOTES Fuse Assembly

Print Date A B +12 VOLTS
BLK BLACK APPLICABLE STANDARDS NOTES: COMPANY:
BRN BROWN 6/29/2016 18 AWG RED 1.) WIRE LENGTH TOLERANCE +/-

RED RED
1\2 INCH
POWERTRAIN CONTROL SOLUTIONS
ORN ORANGE
1655 ASME Y14.100-200 2.) WIRE GAUGE IS 20 AWG
UNLESS OTHERWISE STATED
ASME Y14.5M-1994 3.) TAPE ALL LOOM JOINTS TITLE:
YEL YELLOW F1 & F2 UNLESS OTHERWISE
IPC/WHMA-A-620A- STATED
LT.GRN LIGHT GREEN QTY DESCRIPTION PCS P\N NOTES
CLASS 2 4.) TWIST INDICATED WIRES AT
GRN GREEN 2 CONNECTOR CON-2200 SPLICE INFORMATION LEAST 10-12 TURNS PER
TCU2800 UNIVERSAL HARNESS
MARK IAW MIL-STD-130. FOOT
LT.BLU LIGHT BLUE 2 FUSE CAP: CON-2201 BLK S-# FUNCTION COLOR 5.) PLACE TAGS NO MORE THAN
A BLU BLUE 2 TPA CON-2202 BLU S1 GROUND BLK 2" FROM CONNECTOR. PLACE
A
TAGS FOR UNTERMINATED
VIO VIOLET 4 TERMINAL CON-1020 (18-16 AWG) S2 +12V OUT YELL WIRES NO MORE THAN 2" C CUSTOMER DRAWING NO. PCS PART NUMBER REV:
FROM UNTERMINATED END.
GRY GRAY 1 FUSE - 1 CON-2217 3A S3 NU NU 6.) WIRE TYPE IS TXL UNLESS C NONE TCM-4028 001
OTHERWISE STATED
WHT WHITE 1 FUSE - 2 CON-2221 10A S4 CAN HIGH WHT\RED
DRAWN BY: DATE: APPROVED BY: DATE:
PNK PINK 4 CABLE SEAL CON-1001 GRN S5 CAN LOW WHT\BLK FAD 5/1/2015 SHEET PAGE
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H H

C5 OPTION
PIN CIRCUIT FUNCTION COLOR TCU POS.
1 SWITCHED +12V DC RED TCU-19, S2
2 GND. BLK TCU-9, 42, S1
3
4
CAN HIGH
CAN LOW
WHT\RED
WHT\BLK
TCU-15
TCU-16
} TWISTED
PAIR

G L7 G
47" 60"

5"
C5
LOOM DEFINITION TABLE
LOOM4 LOCATION DISCRIPTION LENGTH PART#
5" 60" LOOM1 5/8" BLACK CONVOLUTED LOOM 55" WRE-3005
LOOM5
LOOM2 1/4" BLACK CONVOLUTED LOOM 10" WRE-3000
C6 LOOM3 1/4" BLACK CONVOLUTED LOOM 4" WRE-3000

2
L2 LOOM4 3/8" BLACK CONVOLUTED LOOM 55" WRE-3001
LOOM1
LOOM5 1/4" BLACK CONVOLUTED LOOM 5" WRE-3000
C6 CAN
F F
PIN CIRCUIT FUNCTION COLOR TCU POS.
1 CAN HIGH WHT\RED TCU-15, S4
2 CAN LOW WHT\BLK TCU-16, S5 } TWISTED
PAIR

L1

E E
TCU-2800 6" 8"
60"

47 WIRES
LOOM3

D LOOM2 D
6"
L6
F2
F1 18 AWG. RED PIN CIRCUIT FUNCTION COLOR WIRES TO
A B 48" 60"
A +12V BATT RED TCU- 20
3A
B +12V BATT RED +12V BATT
6"
L4

F2 60" F1
A B 48" 16 AWG. YEL
C PIN CIRCUIT FUNCTION COLOR WIRES TO C
10A
A SWITCHED +12V YEL TCU-19
SWITCHED
B SWITCHED +12V YEL +12V
54" L5
3/8 Ring Term

16 AWG. BLK REVISION HISTORY

60" LEVEL DESCRIPTION DATE DRN APP
L3 C4 LAPTOP CAL CONNECTOR 1 RELEASE 6/22/16
9 PIN CIRCUIT FUNCTION COLOR TCU POS.
A SERIAL RX. RED TCU-27
B B
C1 B SIGNAL GND. WHT TCU-28
WIRE COLOR ABBREVIATIONS C SERIAL TX. BLK TCU-26
TXT COLOR NOTES 15"
BLK BLACK APPLICABLE STANDARDS NOTES: COMPANY:
BRN BROWN 1.) WIRE LENGTH TOLERANCE +/-

RED RED ASME Y14.100-200

1\2 INCH
2.) WIRE GAUGE IS 20 AWG
POWERTRAIN CONTROL SOLUTIONS
UNLESS OTHERWISE STATED
ORN ORANGE ASME Y14.5M-1994
LABEL DEFINITION TABLE 3.) TAPE ALL LOOM JOINTS TITLE:
YEL YELLOW UNLESS OTHERWISE
NUM NAME PCS P/N NOTES IPC/WHMA-A-620A- STATED
LT.GRN LIGHT GREEN CLASS 2 4.) TWIST INDICATED WIRES AT
L1 TCM-4900-001 WRE-8501 P291
GRN GREEN SPLICE INFORMATION LEAST 10-12 TURNS PER
TCU2800 UNIVERSAL HARNESS
L2 CAN BUS WRE-8500 P35 MARK IAW MIL-STD-130. FOOT
LT.BLU LIGHT BLUE S-# FUNCTION COLOR 5.) PLACE TAGS NO MORE THAN
L3 LAPTOP CAL CONNECTOR WRE-8500 P65 2" FROM CONNECTOR. PLACE
A BLU BLUE S1 GROUND BLK TAGS FOR UNTERMINATED A
S2 +12V OUT YELL L4 SWITCHED +12V DC WRE-8500 P31 Print Date WIRES NO MORE THAN 2" C CUSTOMER DRAWING NO. PCS PART NUMBER REV:
VIO VIOLET FROM UNTERMINATED END.
S3 NU NU L5 CHASSIS GROUND WRE-8500 P32
GRY GRAY 6/29/2016
6.) WIRE TYPE IS TXL UNLESS C NONE TCM-4028 001
S4 CAN HIGH WHT\RED L6 +12V BATT WRE-8500 P30 OTHERWISE STATED
WHT WHITE DRAWN BY: DATE: APPROVED BY: DATE:
L7 OPTION CONNECTOR WRE-8500 P5 PAGE
PNK PINK S5 CAN LOW WHT\BLK 1655 FAD 5/1/2015 SHEET 3 OF 7

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