Transformer Oil Breakdown Analysis
Transformer Oil Breakdown Analysis
high voltage systems. They can fill any space to Factors affecting the dielectric strength of
L be insulated. They can also be easily circulated
transformer oil include the stabilization
and they can be used to dissipate the heat generated in
a given system. Their maindisad vantage is that they are phenomenon, oil and electrode pretreat
easily contaminated Transformer oil ls one of the in
ment, oil velocity, electrode area and gap
su!ahng liquids most frequently used for electrical in
spacing, and the effects of the several
sulation purposes.
Previous research in the field of breakdown of msulat capacitances present in the test circuit.
iii).; hqulds was concerned with <111 attempt to under
transformer oil on 1
, variety of factors [3,4]. experimental wnrk reported here:
conditiomng, electrode and oil pretreatment, influence (1) small mild steel electrodes (cnch of Hl mm
the measured dielectric strength of transformer oil. Thi: dtamererl. The oil entered through a hole .it tbe
dielectric strcngtb o! transformer oil depends on center of the lower electrode mid spreed radially
various factors either due tu ti::.t condition, ur to the oil into the test gap. The gap spacing was adjusted by
itself. Therefore, thedielectnc strength of the oil is some a micrometer attached to the upper electrode,
value. Test conditions have to be described in detail if (2) Bruce profile brass electrodes, f1i,; 1 . wtth a flat
2
the numerical value IS to be meaningful area of 2.56 cm (the gap spacing being adjusted
Since most practical insult1ting liquids depart from with feeler gauges); aud
links' an departures from the ideal state. The break (3) large rruld steel coastal .:ylrndrK,11,lr!!:lnxles
down mechanism is assumed to be initiated by a covering a wide r.mgL of g.ip spacings and areas.
probability for breakdown at a given electnc stress, investigated; with the Bruce electrodes, gaps in the
so a reduction in dielectric strength is expected. An range of I to 4 mm; and with the large mild steel
iru rease in the size of the insulating specimen under
electrodeagapsin the rangeof I to6mm. The large mild
test therefor o implies a r e d uc ti on 111 dielectric steel electrodes covered areas in the range l)f 30 to 1240
2
lrength (sire effer-t).
=L
oil. These f actors i n c l ude t he s t abiliza t iun The electrode prcparauon consisted of first washing in
phenomenon, ml and electrode pretrt<,thnent, the ef trichlorocthylcnc, then a standard surface polishing
to the test cdl, and the effects of electrode area and electrodes were then wached m <1 mature of hot water
Electrodes water and soap solution .:md then nnM..'cl .1 above atter
Ol>Kl-75.S4/90/(l'l(ll).1)027$1Jl<)::CJJ990 IEH..
,''-'-'
0 10 20 30 40
F
Sequence of Breakdowns
stored in a converted oil drum staIKling 011 a frame four between the high voltage transformer and the test cell.
meters above ground level The oil was kept clean and
storage dru.m. Before entering the test cell, the oil went
Experimental Results
through a 6 m filter into an evacuated degassing
partial drying. The test cell was lower than the degass Stabilization
ing column. so that when sufficient oil had been After successive tests, the average dielectric strength
processed, it could be transferred to the test cell by of the oil reached a stable or plateau level. This
gravity (for more details on this particular oil purifica stabilization is influenced by a vanety of factors such as
tion process, see rs)). electrode area, gap spacing, oil quality, energy released
Quality of the transformer oil was regularly controlled electrode area. For the large cylindrical mild steel
throughout the experimental work. The check was per electrodes, values were stable after about twenty break
formed with a standard commercial motor-operated downs; whereas for the brass electrodes and the small
Foster oil test cell having standard VDE electrodes and steel electrodes, values became stable after about ten
a gap spacing of 2 mm. Throughout the experimental and five breakdowns, respectively. It 1s suggested that
work, the oil used had a drelectrtc strength of ap stability may be attributed to the removal of surface
proximately 14 kV /mm. Control of the oil quality is irregularities by successive breakdowns [1] However,
always necess;ary, inct" both the reliability and it is also possible that smce the electrodes were _polished,
reproducibility of results, obtained with a variety of cleaned and dried in open air, they may have adsorbed
electrodes and gap spacings, depend on it. It would be gas Stabilization may also be attributed to the gradual
a pointless exercise to carry out experiments if the oil removal of gas from the electrode surfaces, due to sue
quality kept changing. cesstve breakdowns [61. Oil quality in the gap could be
Electrical Tests hon of the oil m the gap dunng the test (at a velocity of
All tests were conducted with sine wave ac voltage at 3 cm/ s) increased the percentage difference between
SO Hz. A 100 kV, 5 kVA transformer was used for the the first breakdown value and the plateau level. without
h.igh voltage supply. The applied voltage was raised m altenng the number of breakdowns before reaching the
all tests uniformly al a rate of 2 kV /sec. Acircmt breaker plateau level. This also suggests that stabilizmg can be
connected to the transformer primary removed the fault associated mainly with the removal of surface ir
current, whose prolonged flow might have caused car regularitles. A change of oil Jilter porosity (from Om
bomzahon of the test sample and p1ttmg of the to lSm) altered only slightly the percentage difference
E 7
Sequence ct Breakdowns
E
c
Tt-, carried nut on the Bruce electrodes, polished with
320 grade emery paper, 1UOO grade emery paper, and
in disagreement with cur results, since we replaced the Fig. 4. Gap "'pacin8 effect for the large steel electres. The
oil sample after each breakdown measurement. lt may plotted pointt1 are for etectrode areas of 61.92 t'm (po,nts
be soul that stablhzation ic:. due mainly to the removal plotted .1s tri.uigles and square,, for flowing and static on,
2
of protrusions from the electrode surfaces with succes respertivelyl; 1,nd 1:12.Sb cm Iopen circles for flowing oll,
rent was reduced by two nrdor-, nf magnitude and the 2) particles produced. by previous discharges
current Zvoltage charactensucs showed different These can be carbon particles resulting from the
trends. depending on whether the cathode or the anode deccmpcsirion of the oil or minute m,t;1llk
was the coated electrode. Moreover, it is not expected particles removed from the electrode surfaces by
- 70 -
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70
E
E E
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60 -
-
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60
.x: -"'
- 50
- -
s:
50
s:
-Ol -Ol
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c
"
c
Q) 40 - a, 40
-
Cl) -
Cl)
u 30
- o 30
"o'-
.::::
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-
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-u
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o
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20
-
'-'- - -
Q) 20
0 -o __ 0
-o - -
10 - 10
o-----
o.i 0.2 0.3 0.4 0.5
fig. ,. Gap spacing dfect for the brus tltrodH, with Fig. 6. Gap spicing effKt for the small steel electrodes, wilh
Oowing oil (solld circles), and static oil (on cirdn), flowing oU (solid cU.les), .a.nd Matt.: oil Icpen drcluJ.
4) additives deliberately mtroduced into the oil in electrode, and for )PP spadngs of 1, 2, and 4 mm).
order to change its electrical properties. Increasing the number of purifo:ation cycles prior to
Numerous studies were earned out on the influence ol spacing after 2. 5, and 8 purification cycles showed that
impurities on the dielectnc stttngth of various dielectric the mean dielectric strength increased by about 8% after
fluids (7, 9, IO, 11). Conducting impurities and/or im 5 purlficarton cycles. and by nbcct 10% after 8 purifrra
purities with a lugher dielectric coastanr lhan the liquid lion cycles - in comparison with the mean dielectric:
arc attracted into regaons of high electric stress and strength after 2 purification cycles (a 6m filter was
eventuallyfonn a bridge. Tlus particle bndge may pos used). The improvement in oil quality is .:i likely result
sibly lead to breakdown. of the fact that the distribution of particle sizes moves
c rcascv
10
Conlin u ous tl ow of the o il
rn
strength of the oil can be ex
co
plamed by assuming either that
agcpowcr source and tho <,p]f rnp..u rtance of the test cell.
usmg the 011 flow velocity stated above, indicate
These two components affect the discharge current
that the Re} nold I\umber was approximately equal
waveform at breakdown The first component cannot
to 6 for the small steel electrode system, about 10 for
the largC' -.t(tI e-ler trnde- "}ltm Smee turbulent the power supply. The second componenl, however,
flow is associated with Reynolds Numbers of from can be modified since the test cell capacitance depends
2000 to 20,0CJO, it appears that the flow was indeed on the electrode area and the gap spacing It may also
As was already pomted out, the change in dielectric various values of capacitors. The capacitance ot the test
strength was ;,ignificant with an oil velocity of 3 on/s cell is important to the stabilization phenomenon (131,
Other researchers [4] claimed that the velocity needs lo since electrode damage aud oil dotonoratton an- af
be several tens of cm/s to cause a ;,ignihcant change m fected by the current waveform and ils energy dis
nght m the light of more recent data [12J. An mdefnute and for gaps of 2 and 4 mm, it was found that a
increase of dielectric strength is not expected, since the capacitance of 'i7{] pF r-onra-rted m parallel with the test
111CT't:'J'*' nf the ml vp\oc1ty c auve-, the flow to becorne cell mcteased the dielecrnc strength of the oil, Figs. 2
turbulent. Turbulent flow results in a pressure dif and 3. The increase in dielectnc strength may be ex
tere.rce m the liquid and the consequent creation of gas plained by assuming that the energy released rn the gap,
bubbles, which reduce the dielectric strength when ii breakdown occurv, 1-. optimum for Jt>t,tn,ying
0
oil deterioration
on the ac dielectric strength will be Fig. 8. Area effect for the large steel electrodes and the brass electrodes al 2 mm gap
du..c__
-uvsed. Tests with the brav, and
spacing, with flowing oil (solid circles) ;i.nd stalk oil Copen circles).
as tests with the large steel electrodes for gaps of 1 -- 6 It is genera Hy arccpted that the gap pacmg dft'Ct on
mm. All tests were performed with both static (i.e , dielectric strength is an essentially complex phenome
change of the 011 sample after each breakdown) and non. An increase of gap spacing may increase the
flowing oil (i.e , contmuous circulation with constant population of impurities entering the gap. These im
velocity of 3 cm/). Some of the results obtained with purities may act as nucleation sites which eventually
the large steel electrodes are presented in Fig. 4. It can reduce the dielectnc strength of the oil. The gap spacing
be seen that the gap effect is approximately 80 effect will be discussed again below, in relation to the
area effect.
kV/cm/decade change (and in fact it remains so for
V = Kd''
used in the previously defmed sense). The reader will
where K is a constant, d the gap spacing and n an creasing electrode area, but the reduction r decade
exponential factor between O and l, as suggested by did not have the same value for the whole range of the
other researchers [15, 16] In the present situation, n is tested electrode areas. For small areas, up to 20 cm2, the
about 0.7, wluch shows that the breakdown voltage is rate of change was approximately 70 kV /cm/ decade;
somewhat less than proportional to the gap spacing, bul rt fell at about 35 kV /cm/decade for areas m the
Fig 7, a result agreeing with data published elsewhere range of 30 to IOOJ cm2; and to almost zero for areas
of the area, and a levelling off of the dielectric strength strongly dependent on gap spacing (19].
served The fact thc1t the area effect is weaker than the gap
Bt-armg in mmd the present area effect data and the spacing effect means that not only weak links but also
preccdmg results on the gap spacing effect. one can physical size tactors mfluence the breakdown mecha
justifiably c1rgue that a simple volume effect docs not nism d('CJ<,Jvdy lt J<, worth noting that what 1 being
exist, bccau-, otlu-rwice area and gap '>pilcmg effects reported here was also noted by others. who reported
should be equal. One may mfer that the dielectric that both the e.lectrode area and the stressed oil volume
strength is a function ot two variables, the area and may affect the dielectric strength of large 011 volumes:
the gap spacing; and that it is not uniquely dependent and that depending un thr- expenmental conditions.
on the stressed oil volume. Srnr e the gap <pacing either parameter may be Lhe most prominent (20]. It has
effect 1'i stronger than the area effect, rt may be said also to be said that the stronger dependence of dielectric
that the ac breakdown m transformer oil depends strength on gap spacing rather than on electrode area
very much on electrode geometry The strong gap has been found to hold true tor ,lid m<,ufatmg
pacing etfect may be attributed to th,, rrnp'n-vse-d matcrtal-, [21J. Future wmk which may elucidate lhe
voltage which increases as the gap mcreascs, thus possible common denorrunator underlying this be
creating more dcomposition products and electrode havior in both solid and hquid insulants should be
factors affect the dielectric strength, the latter may Conclusions and Suggestions for
sometime;, prevail in causing breakdown, being more Future Research
sensitive to gap spacing than to electrode area. Pos
&ihk phvvn-al 1,.;P tac tors are Experiments ca rrrcd out with umform field brass
I) the collect 1011 process of particles frnm OlJ tside dielectric strength depends on various factors such
the stress-ed volume via the gap edge. The profile as stabilization, electrode area, gap pacmg, 01!
and size of the electrode edge mfluence the rate of veluuty and self capaotance of the lr.,\ cell. The
particle accumulation in the gap which m turn i breakdown phenomenon, although it appears to be
dependent, ,1mong other factors, on gC'ometry, weak link rnifiated, dews not result m a simple size
electrode size, electric held and the number of efrect. Possibly, physical size tac tors play an impor
particles. their dnsity and their shape; tant role in the breakdown process togclhC'r wilh
2) liquid flow in the gap trom both deliberate The stabrhzanon process depends mainly on lhe
external pumpmg and intnm,K oil motion due to electrode area and its roughness. Oil flow was
electric stress. Liquid flow affects particle motion shown to be important, even when the velmity 1.,
and consequently the breakdown It is alreadv only d few cm/s The ronnerlion of 1
, capaolor
known that it 1& more difficult to uniformly flush parallel to the tt'i,,t cell may have ii beneficial effect
a gap ot only ,
l tew mm <1& the electrode area on the dielectric strength of the oil. It has also been
3) stored electrostatic energy m the neighborhood rng, but rather di,, a fundion of the 11... 0 components.
of the gap. If insufficient energy is available, the It is suggested that the greater ,c,ensitivity of the
d.15eharge proce% takes longer to develop and to dielectric strength to gap spacing is due to the faster
4) m.i.bilily to reproduce the small system guabty in region at the electrode edges.
a large system closer to industnal practice. It is very The work descnbed here did not attempt to reveal any
difficult to reproduce the same quabty of surface new aspects of the physics concerning the breakdown
fmish and oil purification for large systems since mechanism It was, howe ... er, an attempt to better un
tluv involves a lot of ume and cost, and dcrstand ;,omt' of the acpect-, of msulatmg liquids,
5) the charge on ii particle may be dependent on the concepts put forward are thought to be the final one;
gap voltage and not iut the local electric field, thus Further research needs to be donr- The stronicr de-
urement of the breakdown event [22, 23], as well as high [SI Cro,s, ID dnd Ma.:uNk, B., "Fast Cathode Processe m
speed optical '.tudie-., might be fruitful in this respect. Vacuum Du;charge Development, T'roc Xllth Int Symp on DIS
o be deter
fat which the onset of cavitation occurs) has t [10] Crine, JP, "Newl,- Dl"Hlopl"rl Analv!Ical Techmques for
mined as wdl as the factors which possibly affect it. Characterization of lnsulatmg Oils", Electncal lnsulatmg Oils,
Newcastle-upon- Tyne, Newcastle-u pon-Tyne, [12] Cross, J . D , -Breakclown AuoM, ., D,elednc Spacer m In
He deeply thanks Dr. IJ. Fruth,of the Asea Brown Boveri [13] Hancol<. R and Tropper, I I , '"Th .. Braldown ofTr,mformer
Research Center, Baden-Dattwil, Switzerland, for a Oil under Impulse Voltages", Proc. [EE, Vol 111311., pp 250-262
(1958)
critical reading of the manuscript.
[14] Jaksts, A and Lross, I . D , "High peed Slre.,l l'hologr.,phy
EJectrical and Electronic Engineering and the M.Sc. de [15] Kawaguchi, Y. ct al , "Breakdown of Tranformer Oil". TFFF
gree from the University of Newcastle-upon-Tyne, Trans on Pow. App Sys!., Vu!. PAS-91, No 1, pp 9-19 (1972)
don, England, in 1985. He spent two years doing re [17] Ganger, BE., '"!he Hreakdown Vollage of OJI Gaps '""1th
search on vacuum insulation and on partial discharges High DC" Voltag,.""", IEEE TrM on Puw App Srt., Vol l'AS-87,
in polyethylene at Eind hoven University of Technology, No. 10, pp. 1840-1843 (1968)
he studied long-term performance of rotating 119] Fel.enlh.,L P dnd Vonnegut, B., "Enhanced Charge Tuns fer
machinery insulation, partial discharges in epoxy-resin m Dielectric Flmds Conta1n1ng Conductmi, Puhcl ..s", Bnt. I
samples, as well as the discharge behavior of Kapton Appl. Phys. Vol. re. pp 1801-IBO!i (1%7)
[I] 5harlxlugh, A.H. et ,1, "Progro,M m the held of hleclr,c [22] Fuhr, J el .ii, "Spdrk Bredkdown of L1qmd Hydrocarbons -
Vol. El-13, Nu. '1, pp 24\1-276 0978\. down in Ltqutd n-Hexan, J Appl P hys, Vol 59 (Il l pp
Breakdown Pmces,;es ,n Gases and L,qmd,-, Proc. lnl. Con!. on [23] Fuhr, J and Sc hmidt. WF., "Sp.,rk BN!akdown of 1
L qm d
Oicl. M.i.t., as. and Appl. pp. 5-8 (l9SS) Hvdrocarbons - Il Temporal Development of the Electric Spark
(3] Nel.sun, J.K. el al, "Electrn; Stn'n!,,i;h of Tansfurmer Oil for R esistance m n-Pen tne, n-Hexane, 2,2-Dlmcth}lbutJne, and n
(4] Bell, W.K, "lnrtuence of SP",inu,n s;.,,., un the D,eli;ctnc le!ectr1ca! Breakdown on the Breakdown Voltage of n Hexane",
Strength. of Tr.insfonncr Od". U:t::h "li"an on Elec. lnsul., Vol IEEE Trdn". on a. lnsul, Vol. er-zs. No 1, pp '185-187 (1988)
El 12. Nu. 4, pp. 281-292 (19771 [25] Ze,n Cl-Dine, M E . el 1 . 'Influence ol Insulatrng f1lm5 on