0% found this document useful (0 votes)

512 views228 pages

Manual

Manual eXLhoist

Uploaded by

Vladimir Colombiano de Souza

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

512 views228 pages

Manual

Manual eXLhoist

Uploaded by

Vladimir Colombiano de Souza

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 228

Harmony eXLhoist

EIO0000001505 04/2014

Harmony eXLhoist
Wireless Remote Control System
User Guide
12/2014
EIO0000001505.01

www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
2014 Schneider Electric. All rights reserved.

2 EIO0000001505 12/2014
Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Wireless Remote Control System . . . . . . . . . . . . . . . . . 13
Wireless Remote Control System Overview . . . . . . . . . . . . . . . . . . . . 14
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parts Identification and Main Features . . . . . . . . . . . . . . . . . . . . . . . . 20
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chapter 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1 Base Station Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Base Station Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
RADIO Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.2 Remote Device Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Remote Device Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Remote Device Charger Specification. . . . . . . . . . . . . . . . . . . . . . . . . 48
2.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Base Station Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Remote Device Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.1 Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Standards and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.2 Description and Safety Function Capability . . . . . . . . . . . . . . . . . . . . . 61
Wireless Remote Control System Safety Functions Are Part of an
Overall System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Getting and Operating the Safety Function . . . . . . . . . . . . . . . . . . . . . 63
E-STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
STOP Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Standard Motion & Auxiliary Functions . . . . . . . . . . . . . . . . . . . . . . . . 66
Safeguarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Priority of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

EIO0000001505 12/2014 3
Safe State of the Wireless Remote Control System . . . . . . . . . . . . . . 69
Response Time and Process Safety Time (PST) . . . . . . . . . . . . . . . . 70
Legal RFU (Recommendation for Use) . . . . . . . . . . . . . . . . . . . . . . . . 71
Summary of the Reliability Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.3 Functional Safety Function Commissioning . . . . . . . . . . . . . . . . . . . . . 73
Safety Parameters and Steps to Configure the Safety Functions . . . . 74
Machine Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.4 Functional Safety Requirements for Maintenance . . . . . . . . . . . . . . . . 77
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Base Station or Remote Device Replacement. . . . . . . . . . . . . . . . . . . 79
Changing Machine Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Chapter 4 Installation and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.1 Base Station Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Base Station Installation Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.2 Base Station Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Base Station Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Factory Setting Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4.3 Functionalities Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Motion/Auxiliary Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Detected Applicative Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Unintended Operating Control (UOC) Function . . . . . . . . . . . . . . . . . . 105
Safeguarding Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Special Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Safety Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4.4 Remote Device Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Customize The Remote Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
First Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Chapter 5 Using The Wireless Remote Control System . . . . . . . 117
5.1 Basic Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Main Modes Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Power ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
E-STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Power OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

4 EIO0000001505 12/2014
5.2 Functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Standard Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5.3 Discovering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Discovering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
5.4 How to Modify the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
How to Modify a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5.5 Remote Device Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Remote Device Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Chapter 6 Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.1 Base Station Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2 ZARTD Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Radio Communication Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Battery Level of the Remote Device . . . . . . . . . . . . . . . . . . . . . . . . . . 153
E-STOP LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Applicative Alarms Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Detected Failure Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.3 ZART8L Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
ZART8L LED Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Chapter 7 eXLhoist Configuration Software . . . . . . . . . . . . . . . . . 161
7.1 Introduction to eXLhoist Configuration Software . . . . . . . . . . . . . . . . . 162
What is eXLhoist Configuration Software? . . . . . . . . . . . . . . . . . . . . . 163
Connect a Remote Device to the PC. . . . . . . . . . . . . . . . . . . . . . . . . . 165
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
7.2 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Starting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Workspace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

EIO0000001505 12/2014 5
7.3 Project Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Starting and Exiting eXLhoist Configuration Software . . . . . . . . . . . . . 178
Creating a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Edit a Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Project Passwords Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Load the Configuration into the Remote Device . . . . . . . . . . . . . . . . . 185
Save a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Export to PDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
7.4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Device Identity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Relay Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Interlocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Detected Applicative Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Chapter 8 Maintenance / Device Replacement . . . . . . . . . . . . . . . 201
8.1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Regular Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
8.2 Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Base Station Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
ZARTD Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
ZART8L Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
8.3 Remote Device Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Remote Device Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Appendix A Architecture Examples . . . . . . . . . . . . . . . . . . . . . . . . . 215
Tested Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Vacuum/Magnetic Application Example . . . . . . . . . . . . . . . . . . . . . . . 221
Room Lighting Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

6 EIO0000001505 12/2014
Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

EIO0000001505 12/2014 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

8 EIO0000001505 12/2014
About the Book

At a Glance

Document Scope
This manuel describes how to use the Wireless Remote Control System.

Validity Note
The technical characteristics of the devices described in this document also appear online. To
access this information online:

Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the model number/product range.
To get information on grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.

Title of Documentation Reference Number

Instruction Sheet System XARS8L HRB57247
Instruction Sheet System XARSD HRB57248
Instruction Sheet Accessory Charger HRB57251
Instruction Sheet Accessory Soft & Cables HRB57273
Instruction Sheet Accessory Shoulder Harness HRB57274

EIO0000001505 12/2014 9
Title of Documentation Reference Number
Instruction Sheet Accessory Remote Holder HRB57277
Instruction Sheet Accessory Rubber Protection EAV52994
Instruction Sheet Accessory Pad & Trigger EAV52985
Instruction Sheet Accessory External Antenna EAV59906

You can download these technical publications and other technical information from our website
at www.schneider-electric.com.

Product Related Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, connectors or
wires except under the specific conditions specified in this user guide.
Always use a properly rated voltage sensing device to confirm that the power is off.
Unplug the power cable from both the equipment and the power supply.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not open the Remote Device.
Do not replace internal parts of the Base Station.
After a Base Station power off, wait until the STATUS LED becomes OFF (around 20 seconds)
before removing the cover.
Always comply with the local requirements regarding installation and use of the hoisting
devices.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

10 EIO0000001505 12/2014
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

NOTE:
To increase the system security, it is recommended to use Configuration File transfer password.

Battery Warning Notes

Carefully read all instructions in this user guide, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it.
For more information, contact us at www.schneider-electric.com or contact your local reseller.

WARNING
EXPLOSION, FIRE, OR CHEMICAL HAZARD
Electric devices that have reached the end of their life must be collected separately and
returned to an environmentally compatible recycling facility in accordance with national law.
In case of electrolyte leak from battery, use adapted safety equipment and put the device in a
sealed package.
If you come into contact with electrolyte, immediately thoroughly wash the involved parts with
clear water and call medical assistance.
Do not incinerate the device.
Do not drop or hit the device.
Do not use a damaged device.
The Remote Device battery is a 1Ah LiFePO4 battery. Do not replace it by yourself. In case of
Remote Device battery malfunction or for any maintenance, contact us at www.schneider-
electric.com or contact your local reseller.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

NOTE: Advice to improve battery life:

Charge the battery before device requires it.
Charge the battery with room temperature within 1040 C (50104 F).
Charge the battery once in every six months if you do not use it for a long time.

EIO0000001505 12/2014 11
12 EIO0000001505 12/2014
Harmony eXLhoist
Wireless Remote Control System
EIO0000001505 04/2014

Chapter 1
Wireless Remote Control System

Wireless Remote Control System

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Wireless Remote Control System Overview 14
Package Contents 19
Parts Identification and Main Features 20
Certifications and Standards 29
Accessories 33

EIO0000001505 12/2014 13
Wireless Remote Control System

Wireless Remote Control System Overview

Overview
The Harmony eXLhoist range of wireless remote control systems is an operator control station
used in hoisting and material handling applications.
The Wireless Remote Control System is based on 2 types of devices:
Remote Device (or transmitter), which is the operator command device to interface with the
machine.
Base Station (or receiver), which is hardwired to the machine. It receives control commands
from the Remote Device and transmits information to the operator.
The Wireless Remote Control System is a combination of these devices which communicate by
radio transmission.

Radio Communication
Each Base Station have a unique ID managed by Schneider Electric. It permits up to 50 single
systems working at same time without perturbation in a 100 x 100 meter area.

14 EIO0000001505 12/2014
Wireless Remote Control System

Main Applications
Example of overhead traveling crane:

Type Description
SINGLE The Remote Device controls one trolley.
With 1 trolley

1 Remote Device
2 Trolley
3 Base Station
4 Electrical cabinet

EIO0000001505 12/2014 15
Wireless Remote Control System

Type Description
SINGLE By using the selector button, the Remote Device separately controls the trolley 1, trolley 1+2
With 2 trolleys or the trolley 2.

1 Remote Device
2 Trolley 1
3 Trolley 2
4 Base Station
5 Electrical cabinet

16 EIO0000001505 12/2014
Wireless Remote Control System

Type Description
SINGLE By using the selector button, the Remote Device separately controls the hook 1 or the
With 2 hooks hook 2.

1 Remote Device
2 Hook 1
3 Hook 2
4 Base Station
5 Electrical cabinet

EIO0000001505 12/2014 17
Wireless Remote Control System

Type Description

TANDEM* By using the selector button, the Remote Device separately controls the bridge 1, bridge 1+2
or the bridge 2.

1 Remote Device
2 Base Station 1
3 Bridge 1
4 Base Station 2
5 Bridge 2
6 Electrical cabinets

*: TANDEM mode will be available on Q4 2014

18 EIO0000001505 12/2014
Wireless Remote Control System

Package Contents

Overview
Applicable items included in the package:

1 Base Station
2 Remote Device
3 Set of labels to customize the Remote Device buttons
4 Instruction Sheet
5 Charger of the Remote Device battery (only in starting kits)
6 Shoulder belt for the Remote Device (only in starting kits)

EIO0000001505 12/2014 19
Wireless Remote Control System

Parts Identification and Main Features

Wireless Remote Control System Overview

The Wireless Remote Control System is a combination of 2 kinds of devices:
Base Station:

References ZARB12W ZARB12H ZARB18W ZARB18H

Connectors Cable gland for wires Industrial plug type Cable gland for wires Industrial plug type
No. of inputs 0 18
No. of relays 12 18

Remote Device:

Features ZART8L ZART8D ZART12D

Number of configurable buttons 8 8 12
Operator interface LEDs Display Display

Therefore, 3 levels of complexity for Wireless Remote Control System:

Complexity level description Reference

Wireless Remote Remote Device Base Station
Control System
Basic system: XARS8L12W ZART8L ZARB12W
For simple applications, which include
up to 2 auxiliary buttons XARS8L12H ZART8L ZARB12H

Extended system: XARS8D18W ZART8D ZARB18W

For adapted applications which
include up to 2 auxiliary buttons XARS8D18H ZART8D ZARB18H

Complex system: XARS12D18W ZART12D ZARB18W

For complex applications which
include up to 6 auxiliary buttons XARS12D18H ZART12D ZARB18H

NOTE: Extended and complex systems (XARSD) can support TANDEM mode (see page 15).
Starting kits:

Reference
Starting Kit System Accessories
XARSK8L12W XARS8L12W ZARC01 + ZARC02
XARS8KL12H XARS8L12H ZARC01 + ZARC02
XARS8KD18W XARS8D18W ZARC01 + ZARC02

20 EIO0000001505 12/2014
Wireless Remote Control System

Reference
Starting Kit System Accessories
XARS8KD18H XARS8D18H ZARC01 + ZARC02
XARSK12D18W XARS12D18W ZARC01 + ZARC02
XARSK12D18H XARS12D18H ZARC01 + ZARC02

Base Station Parts Identification

Side Description
Front
ZARBW

Front
ZARBH

EIO0000001505 12/2014 21
Wireless Remote Control System

Side Description
Rear
without
the cover

Part Description
A M12 for external antenna (covered by cap)
B Status LEDs
C M20 for the safeguarding function input wires (covered by cap)
D 62 pins connector (covered by cap)
E M25 for output wires (covered by cable gland)
F M25 for detected applicative alarms input wires (covered by cap)
G 4 holes for standard mounting on support (covered by cap)

22 EIO0000001505 12/2014
Wireless Remote Control System

Base Station Main Features

References ZARB12W ZARB12H ZARB18W ZARB18H

Radio communication Yes
External antenna connector Yes
Connectors Cable gland for Industrial plug Cable gland for Industrial plug
wires type wires type
Q0 safety relays outputs 2 (Q0_A, Q0_B)
IN0 / S2_S3 feedback loop 1
terminals for mirror contacts
from safety actuator
Configurable inputs for 0 6 (IN1IN6)
detected applicative alarms
Inputs dedicated for 0 12 (IN7IN18)
safeguarding function
Motion & auxiliary standard 12 (Q1Q12) 18 (Q1Q18)
relays
Power supply 24240 V ac/dc 2448 V ac/dc 24240 V ac/dc 2448 V ac/dc
Current consumption AC: AC: AC: AC:
535250 mA, 535312 mA, 535250 mA, 535312 mA,
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
DC: 32844 mA DC: DC: 32844 mA DC:
328155 mA 328155 mA
System earthing TN, TT, IT
Q0_A contact voltage 24240 V ac/dc 2448 V ac/dc 24240 V ac/dc 2448 V ac/dc
Q0_B contact voltage
Motion / auxiliary contact
voltage used by group
Motion / auxiliary contact group Q1Q3 Q1Q3
Q4Q6 Q4Q6
Q7Q9 Q7Q9
Q10Q12 Q10Q12
Q13Q16
Motion / auxiliary relay in - Q17, Q18
NO+NC type

EIO0000001505 12/2014 23
Wireless Remote Control System

Remote Device Front View Parts Identification

ZART8L

ZART8D ZART12D

24 EIO0000001505 12/2014
Wireless Remote Control System

Part Description
1, 1H, 2, 2H, 3, 3H, 4, 4H, 5, 6 Motion buttons
7 Trigger button
8 OFF/STOP button
9 ON/START/Horn button
10,11,12,13,14,15 Auxiliary buttons

Remote Device Rear View Parts Identification

1 Cover
2 RJ45 connector
3 Reset button

EIO0000001505 12/2014 25
Wireless Remote Control System

Remote Device Bottom Display Parts Identification

1 Remote Device battery charge connector

2 Protective plug
3 E-STOP button

DANGER
OBSTRUCTED PUSH-BUTTON MOTION
Ensure push-button will fully operate.
Failure to follow these instructions will result in death or serious injury.

26 EIO0000001505 12/2014
Wireless Remote Control System

ZARTD Display Parts Identification

1 Battery level
2 Radio communication level
3 Operating status
4 Bridge label
5 Detected applicative alarms
6 Selector status
7 E-STOP LED

EIO0000001505 12/2014 27
Wireless Remote Control System

ZART8L Display Parts Identification

1 Battery level LED

2 START LED
3 Selector LEDs
4 E-STOP LED

Remote Device Functionalities

Description ZART8L ZART8D ZART12D

Number of configurable buttons 8 8 12
OFF/STOP button Yes
ON/START/Horn button Yes
Motion & Stop function Yes
Selector 2 or 3 positions (1, 1+2, 2) Yes
E-STOP function Yes
Optional E-STOP reset code sequence Yes
Optional START code sequence Yes
Optional automatic STOP function after a time-out Yes
Optional automatic Power OFF function after a time-out Yes
Information LEDs Yes No
Display function No Yes
Vibrate facility function in case of detected applicative alarms No Yes
Embedded accelerometer Yes

28 EIO0000001505 12/2014
Wireless Remote Control System

Certifications and Standards

Environment
The Wireless Remote Control System devices are compliant with:
WEEE, directive 2002/96/EC
REACH, regulation 1907/2006
RoHS, directive 2011/65/EU

Overall Standards

Criteria Level
Principles of design for safety EN IEC 60204-1
EN ISO 13849-1
EN ISO 13849-2
EN IEC 62061
EN IEC 61508
EN ISO 13850
Specific standards for hoisting applications EN IEC 60204-32
EN 13557
Low voltage equipment EN IEC 61010-1
EN IEC 60947-5-1
EN IEC 60947-5-4
EN IEC 60947-5-5
Electromagnetic compatibility IEC 61000-6-2
Transmission frame format EN 60870-5-1

Local Standards and Certifications

Schneider Electric submitted this product for independent testing and qualification by third party
listing agencies.

Criteria Description
CE marking Machinery directive 2006/42/EC
Low voltage directive 2006/95/EC
EMC directive 2004/108/EC
R&TTE directive 1999/05/EC
Low voltage equipment EN 50178
European specific standards for EN 13557
hoisting applications EN 12077-2
EN 15011
European specific standards for EN 15011 (overhead traveling cranes)
hoisting machines EN 14439 (tower cranes)
EN 14492 (block hoists and winches)

EIO0000001505 12/2014 29
Wireless Remote Control System

Criteria Description
Countries certifications (electrical CCC
devices) UL508 for base + UL functional safety
CSA C22-2 n 14
Gost
C-tick
KC
US-specific standards for safety UL 1998 (Covered by IEC 61508)
UL 991
Canadian specific standards for CSA 22.2 N 0.8 (Covered by UL 991)
safety
Standards for radio frequencies ETSI EN 301 489 -1
ETSI EN 301 489 -3
ETSI EN 301 489-17
ETSI EN 300 440-2
ETSI EN 300 328
FCC part 15
RSS GEN issue 3
RSS 210 issue 8
ARIB STD-T81

Radio Frequencies Certification

The eXLhoist devices have obtained, or in the process of obtaining, the radio frequency conformity
delivered by the following certification organisms:

Certification organism Certification Certification marks

organism country
CNC Argentine

RCM Australia/New- See on the device

Zealand
ANATEL Brazil See on www.schneider-electric.com.
IC Canada See on the device
SUBTEL Chili See on the device

30 EIO0000001505 12/2014
Wireless Remote Control System

Certification organism Certification Certification marks

organism country
SRRC China SRRC See on the device
SDPPI Indonesia

Technical Conformity Mark Japan See on the device

SIRIM Malaysia See on the device
COFETEL Mexico See on the device
ictQATAR Qatar

EAC Russia See on the device

IDA Singapore

ICASA South Africa See on the device

KCC South Korea See on the device
NCC Taiwan See on the device
NTC SDoC Thailand See on www.schneider-electric.com.

EIO0000001505 12/2014 31
Wireless Remote Control System

Certification organism Certification Certification marks

organism country
TRA United Arab Emirates

FCC USA See on the device

32 EIO0000001505 12/2014
Wireless Remote Control System

Accessories

Base Station Accessories

Reference Description
ZARC03 External antenna for Base Station:
The use of this accessory allows an increase of the radio range in severe environment
conditions.
ZARC05 Connector plug female with cable 1.5 m (4.92 ft) for ZARBH
ZARC06 Cable gland kit with wire grommets
ZARC09 Kit silent bloc:
Use this accessory in case of applications with severe vibration constraints.
NSYAEFTB Optional mounting:
Use this accessory for external mounting on support (x4).
To be assembled on box before mounting on support.
ZARC12 Connector plug female with cable 3 m (9.84 ft) for ZARBH
ZARC18 Connector plug female with cable 5 m (16.4 ft) for ZARBH

Remote Device Accessories

Reference Description
ZARC01 Charger
ZARC02 Shoulder belt
ZARC04 Holder
ZARC07 Kit of adhesive labels in B/W for Remote Device
ZARC08 Kit of adhesive labels in color for Remote Device and hoisting system
ZARC20 Kit of pad and trigger
ZARC21 Rubber protection

EIO0000001505 12/2014 33
Wireless Remote Control System

34 EIO0000001505 12/2014
Harmony eXLhoist

EIO0000001505 04/2014

Chapter 2
Specifications

Specifications

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
2.1 Base Station Specifications 36
2.2 Remote Device Specifications 46
2.3 Dimensions 49

EIO0000001505 12/2014 35
Section 2.1
Base Station Specifications

Base Station Specifications

What Is in This Section?

This section contains the following topics:
Topic Page
Base Station Specifications 37
RADIO Specification 43

36 EIO0000001505 12/2014
Base Station Specifications

Environment
The Base Station specifications are described in the table:

Specifications Details Value

ZARBH ZARBW
Product certifications - CE, UL/CSA, CCC, Gost
Environment - RoHS compliant
Life time - 10 years
Degree of protection - IP65
Degree of pollution - 3
Operating temperature For 2448 V ac/dc power -2570 C (-13158 F)
supply
For 48130 V ac/dc power - -2570 C
supply (-13158 F)
For 130240 V ac/dc power - -2550 C
supply (-13122 F)
Storage temperature (for 1 year) - -4070 C (-40158 F)
Corrosive atmosphere IEC-60721-3-3 Level 3C2 on H2S / SO2 / NO2 / Cl2
withstands
Fire withstands Power on parts 960 C 30s / 30s according to
IEC 60695-2-10 and IEC-60695-2-11
Other parts 650 C 30s / 30s according to
IEC 60695-2-10 and IEC-60695-2-11
Salt mist IEC 60068.2.52 Severity 2
Operating humidity range - 0...97%
Storage humidity range - 0...97%
Altitude Operation 0...2000 m (0...6561.7 ft)
Storage 0...3000 m (0...9842.5 ft)
Vibration resistance IEC-60068-2-6 1055 Hz, amplitude 0.75 mm,
Use NSYAEFTB silent bloc in Acceleration 9.8 m/s (1 gn)
case of applications with
severe vibration constraints
Shock resistance According to IEC 60068-2-27 147 m/s (15 gn), for 11 ms
Power supply - OVC 2
Over voltage category
Voltage dips IEC-61000-4-11 10 ms
Resistance to electrostatic IEC 61000-4-2 4 kV on contact
discharges 8 kV in air

EIO0000001505 12/2014 37
Specifications Details Value
ZARBH ZARBW
Resistance to radiated fields IEC 61000-4-3 10 V/m
Immunity to fast transient IEC 61000-4-4 Power line: 4 kV (direct)
Outputs: 4 kV (direct)
Inputs: 2 kV (coupling)
Surge immunity IEC 61000-4-5 between the 2 kV
ground and power supply wires
(Common mode)
IEC 61000-4-5 between the 1 kV
power supply wires
(Differential mode)
Immunity to conducted magnetic Conforming to IEC-61000-4-6 10 V from 150 kHz to 80 MHz
fields
Emission disturbances Conducted & radiated Class B
disturbances

From 24 Vac -15% to 240 Vac +10% with frequency of 50 Hz -6%/+4% and frequency of
60 Hz -6%/+4%.
From 24 Vdc -15% to 240 Vdc +20%.

Failure to follow these instructions can result in equipment damage.

Protective Earth Ground

The PE must be connected to the machine to protect against maloperation due to earth faults (IEC
60204-1, Protection against maloperation due to earth faults).
The PE must be connected to the machine ground (IEC 60204-1, protection against electric
shock). If not then the Base Station inputs voltage (IN_COM, S2_S3, IN0IN18) could increase
to a dangerous voltage because of the possible static electricity induced by the machine motions.

WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the Base Station protective earth ground connection to the machine ground.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

EIO0000001505 12/2014 41
IN0
The IN0 input specifications are:
Static input type
Current source logic
Compatible only with 2 wiring:
Connection of IN0 to one side to the auxiliary contact of the main contactor and connection
of S2_S3 output port to the other side of the auxiliary contact of the main contactor.
Direct connection to the S2_S3 output.

20 mA typical pulsed input current

IN1IN18
The IN1 to IN18 input specifications are:
Static input type
Current source logic
Compatible only with 2 wiring:
Connection of INi (i=118) in one side of a dry contact and connection of IN_COM output to
the other side of the dry contact.
No INi (i=118) connection.

20 mA typical pulsed input current

Response Time

Input/Output Maximum response time (ms)

E-STOP 300
STOP 300
Motion/Auxiliary 300
Selector 300
Input 300

You shall choose the contactors/drives in such way that the process safety time shall be less than
550 ms maximum to be in accordance with the IEC 60204-32.

42 EIO0000001505 12/2014
RADIO Specification

RADIO Specification

Specification Details Value

Frequency of radio International frequency range 2.4 GHz
communication
Number of working - Up to 50 systems in a 100 x 100 meter
systems in the same area
area
Radio range In free field Up to 100 m (328 ft)
In industrial environment Up to 50 m (164 ft) typical
Antenna (Possible ZARC03 external antenna use) Internal
Working channel No impact for the customer (during Up to 40 channels
selection installation, use and maintenance)
ID - MAC address reserved by Schneider
Electric

FCC USA and IC Canada Compliance Statement

This device complies with part 15 of the FCC Rules and Industry Canada licence-exempt RSS
standard(s). Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may cause
undesired operation.
Le prsent appareil est conforme aux CNR dIndustrie Canada applicables aux appareils radio
exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
1) lappareil ne doit pas produire de brouillage, et
2) lutilisateur de lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage
est susceptible den compromettre le fonctionnement.

EIO0000001505 12/2014 43
Changes or modifications not expressly approved by the party responsible for compliance could
void the users authority to operate the equipment. This equipment has been tested and found to
comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
The base complies with FCCs radiation exposure limits set forth for an uncontrolled environment
under the following conditions:
1) This equipment should be installed and operated such that a minimum separation distance of
20 cm is maintained between the radiator (antenna) and users/nearby persons body at all
times.
2) This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.
The remote device with its antenna complies with FCCs radiation exposure limits set forth for an
uncontrolled environment. To maintain compliance, follow the instructions below:
1) This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.
2) Avoid direct contact to the antenna, or keep contact to a minimum while using this equipment.

Under Industry Canada regulations, these radio transmitters may only operate using an antenna
of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen that
the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication. These radio transmitters (IC:7002CZARB and IC:7002CZART) have been
approved by Industry Canada to operate with the antenna type ZARC03 with the maximum
permissible gain and required antenna impedance. Any other antenna types having a gain greater
than the maximum gain indicated for that type, are strictly prohibited for use with this device.

44 EIO0000001505 12/2014
Conformment la rglementation dIndustrie Canada, les prsents metteurs radio peuvent
fonctionner avec une antenne dun type et dun gain maximal (ou infrieur) approuv pour
lmetteur par Industrie Canada. Dans le but de rduire les risques de brouillage radiolectrique
lintention des autres utilisateurs, il faut choisir le type dantenne et son gain de sorte que la
puissance isotrope rayonne quivalente (p.i.r.e.) ne dpasse pas lintensit ncessaire
ltablissement dune communication satisfaisante. Les prsents metteurs radio (identifier
IC:7002CZARBo and IC:7002CZARTo) ont t approuv par Industrie Canada pour fonctionner
avec le type dantenne ZARC03 ayant un gain admissible maximal et limpdance requise.
Dautres types dantenne non dont le gain est suprieur au gain maximal indiqu, sont strictement
interdits pour lexploitation de lmetteur.

Product Maximum gain of internal Maximum gain of external Allowed impedance ()

reference antenna (dB) antenna (dB)
(including cable)
ZART8L 4.5 50
ZATL8D 5.5
ZART12D
ZARB12H 4.5 1
ZARB12W
ZARB18H
ZARB18W

Any changes or modifications not expressly approved by Schneider Electric could void the users
authority to operate the equipment.

EIO0000001505 12/2014 45
Section 2.2
Remote Device Specifications

Remote Device Specifications

What Is in This Section?

This section contains the following topics:
Topic Page
Remote Device Specifications 47
Remote Device Charger Specification 48

46 EIO0000001505 12/2014
Remote Device Specifications

Environment

Specification Details Value

Product certifications - CE, UL/CSA, CCC, Gost
Battery life time Conforming to IEC-62133 > 2 years
Battery type - LiFePO4 3.3 V / 1 Ah
Mechanical life Motion buttons 5 000 000 cycles
Mechanical life Auxiliary buttons 5 000 000 cycles
Temperature Storage (for 1 year) -2045 C (-4113 F)
Operating -2060 C (-4140 F)
Relative humidity Operating/Storage -2560 C (-13140 F), 0%...95%,
without condensation
Corrosive atmospheres IEC 60721-3-3 Level of 3C2 on H2S / SO2 / NO2 / Cl2
resistance
Degree of protection - IP65 and NEMA type 4
Altitude Operation 0...2000 m (0...6561.7 ft)
Storage 0...3000 m (0...9842.5 ft)
Vibration resistance Conforming to IEC 60068-2-6 1055 Hz, amplitude 0.75 mm,
acceleration 15 gn
Shock resistance Conforming to IEC 60068-2-27 100 gn
Mechanical protection - Bumper
Resistance to electrostatic Conforming to IEC 61000-4-2 4 kV on contact
discharges 8 kV in air
Resistance to radiated fields Conforming to IEC 61000-4-3 10 V/m
Immunity to fast transient Conforming to IEC 61000-4-4 1 kV, on power supply
Immunity to power - 30 A/m minimum
frequency magnetic field
Mechanical materials - Bumper in onflex material
Housing visibility - Green color
Weight - 594 g (21 oz)

EIO0000001505 12/2014 47
Remote Device Charger Specification

Environment

Specification Value
Location to be used Residential, commercial, and light-industrial
environment (IEC 61000-6-3)
Product certifications CE, UL/CSA, CCC, Gost
Degree of protection IP2x
Degree of pollution 2
Operating temperature 1040 C (50104 F)
Storage temperature (for 1 year) -2060 C (-4140 F)
Primary supply voltage 240 Vac +/-20%
110 Vac +/-20%
Secondary output voltage 12 V, SELV voltage
Secondary output power 30 W minimum

48 EIO0000001505 12/2014
Section 2.3
Dimensions

Dimensions

What Is in This Section?

This section contains the following topics:
Topic Page
Base Station Dimensions 50
Remote Device Dimensions 51

EIO0000001505 12/2014 49
Base Station Dimensions

Dimensions
The following figure shows the Base Station dimensions:

50 EIO0000001505 12/2014
Remote Device Dimensions

Dimensions
The following figure shows the Remote Device dimensions:

EIO0000001505 12/2014 51
52 EIO0000001505 12/2014
Harmony eXLhoist
Safety
EIO0000001505 04/2014

Chapter 3
Safety

Safety

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
3.1 Generalities 54
3.2 Description and Safety Function Capability 61
3.3 Functional Safety Function Commissioning 73
3.4 Functional Safety Requirements for Maintenance 77

EIO0000001505 12/2014 53
Safety

Section 3.1
Generalities

Generalities

What Is in This Section?

This section contains the following topics:
Topic Page
Introduction 55
Standards and Terminology 56
Basics 57

54 EIO0000001505 12/2014
Safety

Introduction

Overview
The safety functions incorporated in eXLhoist allow you to develop applications oriented towards
protection of people and machinery.
Some safety functions are configured with eXLhoist Configuration Software.
Integrated safety functions provide the following benefits:
Additional standards-compliant safety functions
No need for external safety devices
Reduced wiring effort and space requirements
Reduced costs

The eXLhoist is compliant with the requirements of the standards in terms of implementation of
safety functions.

EIO0000001505 12/2014 55
Safety

Standards and Terminology

Overview
The technical terms, terminology, and the corresponding descriptions in this manual normally use
the terms or definitions in the relevant standards.
In the field of Wireless Remote Control System, this includes, but is not limited to, terms such as
safety function, safe state, fault, fault reset, failure, error, error message, warning, warning
message, and so on.
These standards include:
IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic
safety-related systems
IEC 62061 Ed.1.0: Safety of machinery - Functional safety of safety-related electrical,
electronic, and programmable electronic control systems
EN ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems

EC Declaration of Conformity
The EC declaration of conformity for the machine directive 2006/42/EC can be obtained on
www.schneider-electric.com.

Functional Safety Certification

The integrated safety functions are compatible with:
EN 15011: 2011
EN 14492-2: 2009
EN 14439: 2009
EN 13557: 2008
IEC 60204-1: 2009
IEC 60204-32: 2008

The listed standards set out safety-related considerations of Wireless Remote Control System
safety related in terms of the framework of the ISO13849-1 and ISO13849-2 standards.
The defined safety functions are:
SIL1, SIL2, and SIL3 capability in compliance with the IEC 61508 Ed.2 series.
Performance Level c, d, and e in compliance with ISO 13849-1.
Compliant with category 2, 3, and 4 of European standard ISO 13849-1.

Also refer to Safety Function Capability (see page 61).

The safety demand operating mode is considered to be high demand or continuous mode of
operation according to the IEC 61508-1 standard.
The functional safety certificate is accessible on www.schneider-electric.com.

56 EIO0000001505 12/2014
Safety

Basics

Functional Safety
Automation and safety engineering are 2 areas that were separate in the past but have recently
become more and more integrated.
The engineering and installation of complex automation solutions are greatly simplified by
integrated safety functions.
Usually, the safety engineering requirements depend on the application.
The level of requirement results from the risk and the hazard potential arising from the specific
application.

IEC 61508 Standard

The standard IEC 61508 functional safety of electrical/electronic/programmable electronic safety-
related systems covers the safety-related function.
Instead of a single component, an entire function chain (for example, from a sensor through the
logical processing units to the actuator) is considered as a unit.
This function chain must meet the requirements of the specific safety integrity level as a whole.
Systems and components that can be used in various applications for safety tasks with comparable
risk levels can be developed on this basis.

ISO13849 Standard or IEC62061 Standard

Designers can follow either EN ISO 13849-1 or EN 62061 to demonstrate conformity with the
Directive 2006/42/EC on machinery. These 2 new standards consider not only whether a fault will
occur, but also how likely it is to occur.
This means that there is a quantifiable, probabilistic element in compliance: machine builders must
be able to determine whether their safety circuit meets the required Safety Integrity Level (SIL) or
Performance Level (PL). Panel builders and designers should be aware that manufacturers of the
components used in safety circuits (such as safety detection components, safety logic solvers, and
output devices like contactors) must provide detailed data on their products.

EIO0000001505 12/2014 57
Safety

Safety standards:

SIL - Safety Integrity Level

The standard IEC 61508 defines 4 Safety Integrity Levels (SIL) for safety functions.
SIL1 is the lowest level and SIL4 is the highest level.
A hazard and risk analysis serves as a basis for determining the required SIL.
This is used to decide whether the relevant function chain is to be considered as a safety function
and which hazard potential it must cover.

PF - Probability of Failure
The standard IEC 61508 defines SIL using requirements grouped into 2 broad categories:
hardware safety integrity and systematic safety integrity. A device or system must meet the
requirements for both categories to achieve a given SIL.
The SIL requirements for hardware safety integrity are based on a probabilistic analysis of the
device. To achieve a given SIL, the device must meet targets for the maximum probability of
dangerous failure and a minimum Safe Failure Fraction. The concept of dangerous failure must
be rigorously defined for the system in question, normally in the form of requirement constraints
whose integrity is verified throughout system development. The actual targets required vary
depending on the likelihood of a demand, the complexity of the devices, and types of redundancy
used.

58 EIO0000001505 12/2014
Safety

The Probability of Failure on Demand (PFD) of low demand operation for different SILs are defined
in IEC 61508 are as follows:

SIL Average Probability of a Dangerous Failure on Demand of the safety function

PFD
SIL4 < 10-4
SIL3 10-4 to < 10-3
SIL2 10-3 to < 10-2
SIL1 10-2 to < 10-1

In continuous operation, these changes to the following:

SIL Average Frequency of a Dangerous Failure on Demand of the safety function (h-1)
PFH
SIL4 10-9 to < 10-8
SIL3 10-8 to < 10-7
SIL2 10-7 to < 10-6
SIL1 10-6 to < 10-5

A function is considered as "on demand" if the demand rate is lower than one activation per year.
Otherwise, the function is considered as "High demand or continuous operation".
The hazards of a control system must be identified then analyzed in a risk analysis. These risks
are gradually mitigated until their overall contribution to the hazard is deemed to be acceptable.
The tolerable level of these risks is specified as a safety requirement in the form of a target
probability of a dangerous failure over a given period, stated as a discrete SIL level.

PL - Performance Level
The standard IEC 13849-1 defines 5 Performance Levels (PL) for safety functions.
"a" is the lowest level and "e" is the highest level.
5 levels (a, b, c, d, and e) correspond to different values of average probability of dangerous failure
per hour.

PL Probability of a Dangerous Hardware Failure Per Hour

e 10-8 to < 10-7
d 10-7 to < 10-6
c 10-6 to < 3*10-6

EIO0000001505 12/2014 59
Safety

PL Probability of a Dangerous Hardware Failure Per Hour

b 3*10-6 to < 10-5
a 10-5 to < 10-4

HFT - Hardware Fault Tolerance and SFF - Safe Failure Fraction

Depending on the SIL for the safety system, the IEC 61508 standard requires a specific HFT in
connection with a specific proportion of safe failures SFF.
The HFT is the ability of a system to execute the required safety function in spite of the presence
of one or more hardware faults.
The SFF of a system is defined as the ratio of the rate of safe failures to the total failure rate of the
system.
According to IEC 61508, the maximum achievable SIL of a system is partly determined by the HFT
and the SFF of the system.
IEC 61508 distinguishes 2 types of subsystem (type A subsystem, type B subsystem).
These types are specified on the basis of criteria which the standard defines for the safety-relevant
components.

SFF HTF
Type A subsystem Type B subsystem
0 1 2 0 1 2
< 60% SIL1 SIL2 SIL3 ---- SIL1 SIL2
60% ... < 90% SIL2 SIL3 SIL4 SIL1 SIL2 SIL3
90% ... < 99% SIL3 SIL4 SIL4 SIL2 SIL3 SIL4
99% SIL3 SIL4 SIL4 SIL3 SIL4 SIL4

Systematic Safety Integrity & Detect Fault Avoidance Measures

Systematic errors in the specifications, in the hardware and the software, usage faults and
maintenance faults in the safety system must be avoided to the maximum degree possible. To
reach these requirements, IEC 61508 specifies a number of measures for fault avoidance that
must be implemented depending on the required SIL. These measures for fault avoidance must
cover the entire life cycle of the safety system, that is, from design to decommissioning of the
system.

60 EIO0000001505 12/2014
Safety

Section 3.2
Description and Safety Function Capability

Description and Safety Function Capability

What Is in This Section?

This section contains the following topics:
Topic Page
Wireless Remote Control System Safety Functions Are Part of an Overall System 62
Getting and Operating the Safety Function 63
E-STOP 64
STOP Function 65
Standard Motion & Auxiliary Functions 66
Safeguarding 67
Priority of Safety Functions 68
Safe State of the Wireless Remote Control System 69
Response Time and Process Safety Time (PST) 70
Legal RFU (Recommendation for Use) 71
Summary of the Reliability Study 72

EIO0000001505 12/2014 61
Safety

Wireless Remote Control System Safety Functions Are Part of an Overall System

Overview
The qualitative and quantitative safety objectives determined by the final application require some
adjustments to ensure safe use of the safety functions. The integrator of the Wireless Remote
Control System is responsible for these additional changes (for example, managing the
mechanical brake on the motor).

62 EIO0000001505 12/2014
Safety

Getting and Operating the Safety Function

Overview
The SISTEMA software allows machine developers and testers of safety-related machine controls
to evaluate the safety standard or level of their machine in the context of ISO 13849-1. The tool
allows you to model the structure of safety-related control components based on the designated
architectures, allowing automated calculation of the reliability standards with various levels of
detail, including that of the Performance Level (PL).
The eXLhoist libraries are available from www.schneider-electric.com.

EIO0000001505 12/2014 63
Safety

E-STOP

Overview
For general descriptions, refer to E-STOP function (see page 121).
The E-STOP is not configurable.
The undesired event of the E-STOP function is masking of E-STOP activation.
The safe state of the E-STOP function is to open safety relays.

Function Installation IEC 60204-32 IEC 61508 IEC 62061 ISO 13849
STOP SIL SIL CL Safety PL
category category
E-STOP With auxiliary Category SIL3 SIL3 CL Safety PL e
contact loop category
between S2_S3
and IN0
Without auxiliary SIL2 SIL2 CL Safety PL d
contact loop category
between S2_S3
and IN0

For a SIL3 PLe E-STOP, auxiliary contact of contactors must be mechanically linked. Contactors
shall be compliant with:
EN 60947-4-1:2010 Annex F (preferred) - Requirements for auxiliary contact linked to power
contact (mirror contact), or
EN 60947-5-1:2004 Annex L - Special prescription for elements with contact mechanically
linked.
In order to be compliant with the Common Cause of Failure (CCF), wiring of redundant contactors
or drives must be by different path.
The standard E-STOP function of eXLhoist is limited to a stop category 0 according to IEC 60204-
32. If some applications require an E-STOP function with a stop category 1, then a safety relay type
Preventa XPS ATE or XPS AV or similar must be used.
In order to justify of the safety category 4 according to ISO13849-1, an automatic diagnostic is
realized on IN0 terminal thanks to the S2_S3 terminal (Pulsed 12 V). An external supply of IN0
input cannot be used.
E-STOP function is a passive stop (function activated when an invalid frame is detected).

64 EIO0000001505 12/2014
Safety

STOP Function

Overview
For general descriptions, refer to STOP function (see page 123).
The undesired event of the STOP function is masking of STOP activation.
The safe state of the STOP function is to open safety relays.

Function Installation IEC 60204-32 IEC 61508 IEC 62061 ISO 13849
STOP SIL SIL CL Safety PL
category category
STOP No UOC Category 0 SIL2 SIL2 CL Safety PL d
category 3
With UOC Category 1

STOP function is a passive stop (function activated when an invalid frame is detected).

EIO0000001505 12/2014 65
Safety

Standard Motion & Auxiliary Functions

Overview
For general descriptions, refer to Standard Motion (see page 131) and Auxiliary functions
(see page 133).
A relay assignment can be done for the Remote Device motion buttons with the eXLhoist
Configuration Software. An UOC relay (see page 105) can be associated to a motion axis (and its
motion relays) thanks to the eXLhoist Configuration Software.
Auxiliary functions can be assigned to auxiliary buttons and relays thanks to the eXLhoist
Configuration Software.
The undesired event of standard motion & auxiliary functions is the unintended standard motion or
auxiliary function activation.
The safe state of the standard motion & auxiliary function is to open safety relays.

Function Installation IEC 60204-32 IEC 61508 IEC 62061 ISO 13849
STOP SIL SIL CL Safety category PL
category
Standard No UOC Category 1 SIL1 SIL1 CL Category 2 for PL c
motion & electronic parts
With UOC
auxiliary Category 1 for
functions electromechanical
parts

In order to justify of the safety category 2, an automatic diagnostic is realized on buttons of the
Remote Device when the Remote Device is switched ON and during a START of the machine. So
during these 2 phases, the operator must not push any motion or auxiliary buttons.
Standard motion & auxiliary functions are passive stop functions (functions activated when an input
signal is detected).

66 EIO0000001505 12/2014
Safety

Safeguarding

Overview
For general description, refer to Safeguarding function (see page 107).
Safeguarding can be assigned to a motion direction thanks to the eXLhoist Configuration Software.
The undesired event of Safeguarding function is the no disabling of motion buttons.
Safeguarding limit switches contacts must be NC contacts.
The safe state of the Safeguarding function is to open safety relays.

Function Installation IEC 60204-32 IEC 61508 IEC 62061 ISO 13849
STOP SIL SIL CL Safety category PL
category
Safeguarding NC Category 2 on SIL1 SIL1 CL Category 2 for PL c
the motion electronic parts
direction Category 1 for
electromechanic
al parts

Safeguarding input signal:

Input signals limit switch Units Value

Logic 0 (Ulow) V <1
Logic 1 (Uhigh) V >2
Impedance k 1.5
Debounce time ms 1
Response time of safety function ms < 300

In order to justify of the safety category 2, an automatic diagnostic is realized on the Safeguarding
inputs thanks to the IN_COM output port. An external power supply of Safeguarding inputs cannot
be used.
Safeguarding is a passive stop function (function activated when an input signal is detected).

EIO0000001505 12/2014 67
Safety

Priority of Safety Functions

Overview

Priority of safety functions Safety functions

1 E-STOP
2 STOP
3 Safeguarding
4 Standard motion & auxiliary functions

68 EIO0000001505 12/2014
Safety

Safe State of the Wireless Remote Control System

Overview
Safe states of the Base Station are:
SAFE-STOP failure: if a failure is detected by the Base Station, the Base Station opens safety
relays with a stop category 0 and stops the radio communication with the Remote Device.
SAFE-STOP radio: if the Base Station looses the communication with the Remote Device, the
Base Station opens the safety relays in stop category 0 or stop category 1 according to the
commissioning.
The Safe state position of the Remote Device is no communication with the base station: if a failure
is detected in the Remote Device, the Remote Device stops the radio communication. So the Base
Station goes to SAFE-STOP radio mode and opens the safety relays in stop category 0 or stop
category 1 according to the commissioning.

EIO0000001505 12/2014 69
Safety

Response Time and Process Safety Time (PST)

Overview
The maximum Process Safety Time (PST) of STOP function is 550 ms according to IEC 60204-32
Ed.2 9.2.7.3. This PST of 550 ms is taken into account for all safety functions. The PST allocation
is:

So 250 ms are allocated for contactors / drives of the hoisting system. The rest (300 ms) is
allocated for Wireless Remote Control System. In consequences, the maximum response time of
the Wireless Remote Control System is 300 ms for all safety functions in any configurations.

70 EIO0000001505 12/2014
Safety

Legal RFU (Recommendation for Use)

Overview
According to the machinery directive 2006/42/EC and the amendment - RECOMMENDATION
FOR USE n CNB/M/11.050 rev02, functional test (automatic or manual) shall be performed within
the following test intervals:
At least every month for PL e with category 3 or category 4 (according to EN ISO 13849-1) or
SIL3 with HFT = 1 (according to EN 62061);
At least every 12 months for PL d with category 3 (according to EN ISO 13849-1) or SIL2 with
HFT = 1 (according to EN 62061).

EIO0000001505 12/2014 71
Safety

Summary of the Reliability Study

Synthesis of Reliability Study in Configuration 1 Remote Device & 1 Base Station

Standard Safety features E-STOP STOP Standard motion & Limit

auxiliary functions switch
With Without UOC Without UOC NC
auxiliary UOC UOC contact
contact
IEC 61508 Ed 2 SFF per channel 97.8 % 85 % 84.8 % 90.1 % 95 %
-9
PFH (10 h ) -1 7.32 7.54 7.57 52.3 51.8 17.9

Type B
HFT 1 0
Diagnostic Coverage per 91.4 % 41.7 % 41.8 % 73.8 % 90 %
channel
SIL capability 3 2 1
IEC 62061 (1) SIL CL capability 3 2 1
ISO 13849-1 2008 PL e d c
Safety category 4 3 2
MTTF in years 15584 15130 15070 2183 2202 6380
Proof test interval (manual functional test) Once per Once per year
month
Maximum response time 300 ms

(1) IEC 62061 standard concerns integration. This standard distinguishes the overall safety
function (classified SIL1, SIL2, or SIL3 according to diagrams in 1.4) from components which
constitute the safety function (classified SIL1 CL, SIL2 CL or SIL3 for eXLhoist).
NOTE: The table above is not sufficient to evaluate the PL of the hoisting system. The PL
evaluation has to be done at the system level. The fitter of the integrator of the eXLhoist has to do
the PL evaluation by including sensors and actuators data numbers from the table above.
SISTEMA software can evaluate the PL of the system.
NOTE: The radio communication of the Wireless Remote Control System is compliant with IEC
61784-3 Ed2 2010.

Synthesis of Reliability Study in Configuration TANDEM 1 Remote Device & 2 Base Station
TANDEM mode will be available on Q4 2014

72 EIO0000001505 12/2014
Safety

Section 3.3
Functional Safety Function Commissioning

Functional Safety Function Commissioning

What Is in This Section?

This section contains the following topics:
Topic Page
Safety Parameters and Steps to Configure the Safety Functions 74
Machine Signature 75

EIO0000001505 12/2014 73
Safety

Safety Parameters and Steps to Configure the Safety Functions

Commissioning of Safety Functions

The commissioning type of safety function is:

Functions UOC delay time Relay assignment Remarks

E-STOP - - No commissioning
STOP Yes - Safety relays cannot be
commissioned
Motion & auxiliary functions Yes Yes -
Safeguarding - Yes -

Some passwords/codes can be configured on the eXLhoist Configuration Software:

E-STOP code sequence on the Remote Device
Start code sequence on the Remote Device
Transfer password:
For the read of the Configuration File in a Remote Device

For the transfer of the Configuration File between a Remote Device and a Base Station.

Passwords/codes Default value

E-STOP code sequence -
Start code sequence 5, 6, 5, 6
Transfer password 5, 6, 5, 6

74 EIO0000001505 12/2014
Safety

Machine Signature

Overview
The acceptance test for systems with safety integrated functions focuses on validating the
functionality of safety integrated monitoring and stop functions configured in the Wireless Remote
Control System.
The purpose of the test is to verify proper configuration of the defined safety functions and test
mechanisms and to examine the response of dedicated monitoring functions to explicit input of
values outside the tolerance limits.
The test must cover all Wireless Remote Control System-specific safety configured monitoring
functions and global safety integrated functionality in eXLhoist.

Condition Prior to Acceptance Test

The machine is wired up correctly.
All safety devices such as limit switches, overload sensors, and emergency stop switches are
connected and ready for operation.
All commissioning parameters must be correctly set on the Wireless Remote Control System.

Acceptance Test Process

Step Action Comment

1 Select the Base Station and the Remote Device With the eXLhoist Configuration Software
2 Configure the relay assignments by functions.
3 Configure the interlocking assignments (optional)
4 Define passwords (optional):
E-STOP
STOP
Configuration

Configure:
Timeout
UOC delay
Motion enable / limit switch

5 Select the Microsoft Excel acceptance test With Microsoft Excel

template file in www.schneider-electric.com. The acceptance test template is a generic
Complete the acceptance test template according to acceptance test for generic application. The
the system specificities. acceptance report must be updated according
Mark down the configuration signature thanks to the to the system application.
eXLhoist Configuration Software. The signature allows you to compare the
checksum value with the one displayed in the
identification menu on the graphic display.

EIO0000001505 12/2014 75
Safety

Step Action Comment

6 Test the system according to the acceptance test The acceptance test list becomes the
Notify the result of the test in the acceptance result. acceptance result once it fulfills with test
results.
7 Print, save, and sign the acceptance report. -

Acceptance Report
eXLhoist Configuration Software and Microsoft Excel are required to create the acceptance
report.
The acceptance report is the safety signature of the Wireless Remote Control System. The
acceptance report provides a final private report when the Wireless Remote Control System has
been configured as Safe and declared Safe during operation. This report is deemed to be a
machine signature and certifies that all the safety functions are operational.
If the system configuration is modified, you must repeat the acceptance test.

76 EIO0000001505 12/2014
Safety

Section 3.4
Functional Safety Requirements for Maintenance

Functional Safety Requirements for Maintenance

What Is in This Section?

This section contains the following topics:
Topic Page
Maintenance 78
Base Station or Remote Device Replacement 79
Changing Machine Equipment 80

EIO0000001505 12/2014 77
Safety

Maintenance

E-STOP
By way of preventive maintenance and according to the Recommendation For Use (see page 71),
the E-STOP and the STOP function must be activated at least once a month. The Remote Device
and the Base Station must be turned off and then on again before carrying out this preventive
maintenance.

Others Safety Functions

By way of preventive maintenance and according to the Recommendation For Use (see page 71),
the STOP, motion, auxiliary, limit switch functions must be activated at least once a year. The
Remote Device and the Base Station must be turned off and then on again before carrying out this
preventive maintenance.

78 EIO0000001505 12/2014
Safety

Base Station or Remote Device Replacement

Overview
You can replace the Base Station part and the Remote Device part.
If you replace the Base Station or the Remote Device configured in Single, you will not lose your
safety configuration thanks to the maintenance / device replacement procedure but you need to
repeat the acceptance test to avoid incorrect wiring or incorrect behavior of the safety function.
If you replace the Base Station or the Remote Device configured in Tandem, you will lose your
safety configuration. You need to reinstall your configuration on the new Base Station or Remote
Device and then repeat the acceptance test to avoid incorrect wiring or incorrect behavior of the
safety function.
NOTE: For more product information, see the Maintenance / Device Replacement (see page 201).

EIO0000001505 12/2014 79
Safety

Changing Machine Equipment

Overview
If you need to change any part of the hoisting system (contactor, drive, ) you must repeat the
acceptance test.
NOTE: For more product information, see the installation part (see page 81).

80 EIO0000001505 12/2014
Harmony eXLhoist
Installation and Wiring
EIO0000001505 04/2014

Chapter 4
Installation and Wiring

Installation and Wiring

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
4.1 Base Station Installation 82
4.2 Base Station Wiring 86
4.3 Functionalities Description 98
4.4 Remote Device Installation 112

EIO0000001505 12/2014 81
Installation and Wiring

Section 4.1
Base Station Installation

Base Station Installation

Base Station Installation Precaution

Installation Precaution
Example of a recommended Base Station location:

Base Station location:

The Base Station must be installed vertical, with the cable at the bottom.

82 EIO0000001505 12/2014
Installation and Wiring

Consider the wiring limitation and the radio communication limitation to choose the Base Station
location.
Do not create obstacle between the Base Station and the Remote Device to optimize the radio
communication level.
The Base Station must not be installed inside closed metal containers.
To prevent communication perturbation:
Do not place cables or metallic parts in front of the Base Station cover.
Do not place obstacles between the Base Station and the Remote Device.

According to IEC 61010-1, it is recommended to install the power switch of the Base Station close
to the Base Station.
To be compliant with IEC 61508, EN 62061 and EN ISO 13849, terminal ferrule must be used for
the output wiring of the ZARBW

DANGER
HEAVY LOAD MOVING HAZARD
The working range must be free of people when the hoisting system is operating.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the environmental conditions described in the
operating limits.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

EIO0000001505 12/2014 83
Installation and Wiring

WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the device.
Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider-
Electric GV2) in compliance with local and national regulatory requirements for the rated
current and voltage of the particular equipment.
Do not disassemble, repair, or modify this equipment.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Installation

Step Action
1 Unscrew the 4 screws at the bottom of the Base Station.
2 Remove the cover.

84 EIO0000001505 12/2014
Installation and Wiring

Step Action
3 Introduce the 4 screws in the dedicated holes (legend G):

4 Screw the 4 mounting screws.

5 Install the Base Station cover.
6 Screw the 4 screws to fasten the Base Station cover.

Use the ZARC09 silent blocs in case of applications with severe vibration constraints.

EIO0000001505 12/2014 85
Installation and Wiring

Section 4.2
Base Station Wiring

Base Station Wiring

What Is in This Section?

This section contains the following topics:
Topic Page
Base Station Wiring 87
Wiring Best Practices 91
Factory Setting Description 94

86 EIO0000001505 12/2014
Installation and Wiring

Base Station Wiring

ZARBW
Wiring procedure:

Step Action
1 Unscrew the 4 screws at the bottom of the Base Station.
2 Remove the cover and insert a cable gland.
3 Remove the caps.
4 Introduce the cable through the Base Station dedicated hole.
5 Connect the wires in the dedicated connectors.
6 Screw the cable gland.
7 Install the Base Station cover.
8 Screw the 4 screws to fasten the Base Station cover.

ZARB18 terminals:

Insulation:
The group of relays (Q1Q3), (Q4Q6), (Q7Q9), (Q10Q12) and (Q13Q18), as well as the
group of inputs (IN0IN18) and the group of power supply (AC_Phase/+, AC_Neutral/-) respect a
SELV insulation between each other.
A single 240 V insulation shall be respected inside each of the following groups: (AC_Phase/+,
AC_Neutral/-),(Q1Q3), (Q4Q6), (Q7Q9), (Q10Q12) and (Q13Q18).
A single 24 V insulation shall be respected inside the (IN0IN18) group.

EIO0000001505 12/2014 87
Installation and Wiring

ZARBH
The input/output are wired to the connector (except the safeguarding inputs).
To connect the Base Station, respect the connector description:

If the ZARC03 external antenna is used, refer to the dedicated Instruction Sheet (see page 9).

Safeguarding Inputs
Safeguarding inputs wiring procedure:

Step Action
1 Unscrew the 4 screws at the bottom of the Base Station.
2 Remove the cover and insert a cable gland.
3 Remove the caps of cable gland.
4 Introduce the cable through the Base Station dedicated hole.
5 Connect the wires in the dedicated terminals.
6 Screw the cable gland.
7 Install the Base Station cover.
8 Screw the 4 screws to fasten the Base Station cover.

Input/Output Possible Uses

Input/Output Possible uses (Depending of the configuration)

IN0 Safety loop input (see page 111)
IN1IN6 Detected Applicative Alarm (see page 103)
IN7IN18 Safeguarding (see page 107)
S2_S3 Terminals for SIL2 / SIL3 E-STOP Configuration (see page 111)
Q0A, Q0B Safety relay (see page 111)
Q1Q9 Motion relays (see page 99)

88 EIO0000001505 12/2014
Installation and Wiring

Input/Output Possible uses (Depending of the configuration)

Q10Q16 (NO type) Auxiliary relays (see page 99)
Q17, Q18 (NO+NC type) Selector (see page 102)
UOC (see page 105)
Specific relays (see page 109)

Power Supply

The ZARBW Base Station must be powered with a voltage:

From 24 Vac -15% to 240 Vac +10% with frequency of 50 Hz -6%/+4% and frequency of
60 Hz -6%/+4%.
From 24 Vdc -15% to 240 Vdc +20%.

Failure to follow these instructions can result in equipment damage.

Protective Earth Ground

The electrical isolation of the Base Station power supply from machine ground could cause static
electricity damages. The limit switch could unintended operates in case of ground fault.

The equipment could non-stop in case of ground fault detections on any control circuits.

Factory Setting
For details on factory setting (wiring and configuration), refer to factory setting description
(see page 94).

EIO0000001505 12/2014 89
Installation and Wiring

General Wiring Rules

The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm2).
The I/O and power supply cable lengths should not exceed 20 m (65.6 ft).
For more details, refer to Wiring Best Practices (see page 91).

90 EIO0000001505 12/2014
Installation and Wiring

Wiring Best Practices

Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the system.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm that the power is off where and
when indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

WARNING
LOSS OF CONTROL
The designer of any control wiring diagram must consider the potential failure modes of control
paths and, for certain critical control functions, provide a means to achieve a safe state during
and after a path failure. Examples of critical control functions are emergency stop and
overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation, and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

EIO0000001505 12/2014 91
Installation and Wiring

Protective Ground (PE) on the Backplane

The protective ground (PE) is connected to the conductive backplane by a heavy-duty wire, usually
a braided copper cable with the maximum allowable cable section.

WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
Use cables with insulated shielded jackets for I/O signals.
Ground shielded cables for I/O signals at a single point 1.
Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents

Wiring Guidelines
The following rules must be applied when wiring the system:
I/O wiring must be kept separate from the power wiring. Route these 2 types of wiring in
separate cable ducting.
Verify that the operating conditions and environment are within the specification values.
Use proper wire sizes to meet voltage and current requirements.
Use copper conductors (highly recommended).
Use twisted pair, shielded cables.

WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables wherever specified for inputs and outputs connections.
Properly ground the cable shields as indicated in the related documentation.
Route I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

92 EIO0000001505 12/2014
Installation and Wiring

WARNING
UNINTENDED EQUIPMENT OPERATION
Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider-
Electric GV2) in compliance with local and national regulatory requirements for the rated current
and voltage of the particular equipment.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Rules for Screw Terminal Block

The following tables show the cable types and wire sizes for a 5.08 mm pitch screw terminal block:

The use of copper conductors is required.

The use of cable ends is required.

DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.

NOTICE
INOPERABLE EQUIPMENT
Do not tighten screw terminals beyond the specified maximum torque (Nm / lb-in.).
Failure to follow these instructions can result in equipment damage.

EIO0000001505 12/2014 93
Installation and Wiring

Factory Setting Description

General Parameters

General Label Factory setting value

Parameter Start access sequence (see page 192) Enable: 5, 6, 5, 6
E-STOP RESET sequence (see page 192) Disable
Standby Time-out (see page 193) 15 minutes
Power saving Time-out (see page 193) 15 minutes
Horn duration (see page 193) 2 seconds
Protection Configuration File Transfer Password (see page 183) Enable: 5, 6, 5, 6

Detected Applicative Alarms

Base Station wiring:

Label Wiring description Factory setting description

IN1 Sensor input Overload pre-alarm
IN2 Sensor input Overload alarm
IN3 Sensor input Over wind pre-alarm
IN4 Sensor input Over wind alarm
IN5 Sensor input Over speed alarm
IN6 Sensor input Generic alarm
IN_COM Common output port (to be connected to the other side of -
the dry contact connected to the IN1IN6 inputs)

Safeguarding function (only for ZARB18)

Base Station wiring:

Label Wiring description Factory setting description

IN7 Limit switch input (for button 1) When IN7 is activated, the relay 1 is OFF
IN8 Limit switch input (for button 1H) When IN8 is activated, the relays 1 and 3 are OFF
IN9 Limit switch input (for button 2) When IN9 is activated, the relay 2 is OFF
IN10 Limit switch input (for button 2H) When IN10 is activated, the relays 2 and 3 are OFF
IN11 Limit switch input (for button 3) When IN11 is activated, the relay 4 is OFF
IN12 Limit switch input (for button 3H) When IN12 is activated, the relays 4 and 6 are OFF
IN13 Limit switch input (for button 4) When IN13 is activated, the relay 5 is OFF
IN14 Limit switch input (for button 4H) When IN14 is activated, the relays 5 and 6 are OFF

94 EIO0000001505 12/2014
Installation and Wiring

Label Wiring description Factory setting description

IN15 Limit switch input (for button 5) When IN15 is activated, the relay 7 is OFF
IN16 Limit switch input (for button 5 +7) When IN16 is activated, the relays 7 and 9 are OFF
IN17 Limit switch input (for button 6) When IN17 is ON, the relay 8 is OFF
IN18 Limit switch input (for button 6 +7) When IN18 is ON, the relays 8 and 9 are OFF
IN_COM Common output port (to be -
connected to the other side of the
dry contact connected to the
IN7IN18 inputs)

Motion Relays
Base Station wiring:

Label Wiring description Factory setting description

Motion relays (for motor axis X)
CC_X Common for relays 13 -
CT_1 Output of motion relay 1 Command for motion direction 1
Relay is ON when button 1 or 1H is pressed
CT_2 Output of motion relay 2 Command for motion direction 2
Relay is ON when button 2 or 2H is pressed
CT_3 Output of motion relay 3 Command for high speed
Relay is ON when button 1H or 2H is pressed
Motion relays (for motor axis Y)
CC_Y Common for relays 46 -
CT_4 Output of motion relay 4 Command for motion direction 1
Relay is ON when button 3 or 3H is pressed
CT_5 Output of motion relay 5 Command for motion direction 2
Relay is ON when button 4 or 4H is pressed
CT_6 Output of motion relay 6 Command for high speed
Relay is ON when button 3H or 4H is pressed
Motion relays (for motor axis Z)
CC_Z Common for relays 79 -
CT_7 Output of motion relay 7 Command for motion direction 1
Relay is ON when button 5 or 5+7 is pressed
CT_8 Output of motion relay 8 Command for motion direction 2
Relay is ON when button 6 or 6+7 is pressed
CT_9 Output of motion relay 9 Command for high speed
Relay is ON when button 5+7 or 6+7 is pressed

EIO0000001505 12/2014 95
Installation and Wiring

Auxiliary Relays
Base Station wiring:

General Label Wiring description Factory setting description

Auxiliary relay 10 CC_10 Common Selector
Relay 10 is ON when the Selector (button 10) is
CT_10 Output (NO type)
in position 1 or 1+2
Auxiliary relay 11 CC_11 Common Relay 11 is ON when the Selector (button 10) is
CT_11 Output (NO type) in position 2 or 1+2

Auxiliary relay 12 CC_12 Common Horn relay

CT_12 Output (NO type) Relay is ON during the start procedure, and for
a configurable duration.
In START mode, the relay is ON as long as the
ON/START/Horn button is pressed.
Auxiliary relay 13 CC_13 Common Radio link relay
CT_13 Output (NO type) Relay 13 is ON as long as the radio
communication is achieved between the Base
Station and its Remote Device.
Auxiliary relay 14 CC_14 Common Relay 14 is ON when button 11 is pressed
CT_14 Output (NO type)
Auxiliary relay 15 CC_15 Common Relay 15 is ON when button 12 is pressed
CT_15 Output (NO type)
Auxiliary relay 16 CC_16 Common Relay 16 is ON when button 13 is pressed
CT_16 Output (NO type)
Auxiliary relay 17 CC_17 Common Relay 17 is ON when button 14 is pressed
CT_17 Output (NO type)
CR_17 Output (NC type)
Auxiliary relay 18 CC_18 Common Relay 18 is ON when button 15 is pressed
CT_18 Output (NO type)
CR_18 Output (NC type)

The description of the relays 13 to 18 depends on the Base Station and Remote Device;
Base Station:

References ZARB12 ZARB18

Motion & auxiliary standard 12 (Q1Q12) 18 (Q1Q18)
relays

96 EIO0000001505 12/2014
Installation and Wiring

Remote Device:

References ZART8L ZART8D ZARB12

Number of buttons 11 (8 configurable) 11 (8 configurable) 15 (12 configurable)

Power Supply and PE

Base Station wiring:

Label Wiring description Factory setting description

PE Protected earth ground -
AC_Neutral /- Base Station power supply -
AC_Phase /+

Safety
Base Station wiring:

Label Wiring description Factory setting description

Q0A_1 Safety relay 1 -
Q0A_2
Q0B_1 Safety relay 2
Q0B_2
IN0 Safety loop -
S2_S3

EIO0000001505 12/2014 97
Installation and Wiring

Section 4.3
Functionalities Description

Functionalities Description

What Is in This Section?

This section contains the following topics:
Topic Page
Motion/Auxiliary Relays 99
Selector 102
Detected Applicative Alarm 103
Unintended Operating Control (UOC) Function 105
Safeguarding Function 107
Special Functions 109
Safety Relay 111

98 EIO0000001505 12/2014
Installation and Wiring

Motion/Auxiliary Relays

Description
The motion/auxiliary relays are switched ON as long as the associated button is pressed.
Only up to 6 motion/auxiliary relays activation occurs at the same time.
If more than 6 motion/auxiliary relays switching are requested at the same time, then they are
actuated in successive switching every 20 ms (except for UOC relays).
You can configure the motion/auxiliary relays with the eXLhoist Configuration Software
(see page 194).

General Wiring Rules

Wiring
Q1Q9 motion relay internal wiring (NO type):

EIO0000001505 12/2014 99
Installation and Wiring

Q10Q16 motion/auxiliary relay wiring (NO type only)

Q17, Q18 auxiliary relay wiring (NO+NC type)

Motion Wiring
For wiring examples, refer to the Architecture examples (see page 216).
The motion/auxiliary relays output cable length should not exceed 20 m (65.6 ft).

100 EIO0000001505 12/2014

Installation and Wiring

Auxiliary Wiring
The auxiliary buttons can be used, for example, to manage a:
Vacuum/magnetic function (see page 221)
Room lighting function (see page 224)
Selector switch function (see page 102)
Supplementary motion

The motion/auxiliary relays output cable length should not exceed 20 m (65.6 ft).

Factory Setting
For details on factory setting (wiring and configuration), refer to factory setting description
(see page 94).

EIO0000001505 12/2014 101

Installation and Wiring

Selector

Description
In SINGLE configuration, the Selector button is associated to 2 relays.
With an adapted wiring, these relays enable/disable the motions of the selected device
(hook/trolleys).
In TANDEM configuration, no relays are associated with the selector button. The button is used to
select directly which Base Station are piloted.
You can configure the selector with the eXLhoist Configuration Software (see page 194).

General Wiring Rules

102 EIO0000001505 12/2014

Installation and Wiring

Detected Applicative Alarm

Overview
The ZARB18 Base Station implements 6 inputs: IN1IN6.
Different sensors can be connected to these inputs.
These inputs are dedicated for applicative alarms.

Description
The detected applicative alarms are only displayed on the ZARTD Remote Device.
Factory settings:

Input Description
IN1 Overload pre-alarm
IN2 Overload alarm
IN3 Over wind pre-alarm
IN4 Over wind alarm
IN5 Over speed alarm
IN6 Generic alarm

You can configure the detected applicative alarm inputs with the eXLhoist Configuration Software
(see page 199).

General Wiring Rules

EIO0000001505 12/2014 103

Installation and Wiring

Wiring
Wiring diagram for the detected applicative alarm devices:

1-6 Detected applicative alarm sensors

104 EIO0000001505 12/2014

Installation and Wiring

Unintended Operating Control (UOC) Function

Overview
The Base Station can manage 3 UOC functions.
These relays have temporization that shall correspond to the decelerating time ramp of the drive.
After this time, the UOC relay will switch OFF to enable the Safe Torque Off (STO according to EN
IEC 61500-5-2) input on the drive.
The UOC function allows the Wireless Remote Control System to get a STOP category 1 according
to EN60204.

Description
A UOC relay is associated to one motion axis (4 motion buttons).
Once a motion button is pressed, the associated UOC relay is switched ON.
When all motion buttons are released, the UOC delay time starts.
The UOC relay is switched OFF after the UOC pre-defined delay.
UOC function diagram with a drive (the UOC relay is normally open (NO)):

T1 Drive deceleration time.

T2 UOC delay time.

WARNING
UNINTENDED EQUIPMENT OPERATION
The UOC delay time must be longer than the drive deceleration time.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

You can configure the UOC with the eXLhoist Configuration Software (see page 194).

EIO0000001505 12/2014 105

Installation and Wiring

General Wiring Rules

Wiring
Depending on the DRIVE functionality and its application schematic, the UOC relay can be directly
connected to the DRIVE Safe Torque Off (STO according to EN/IEC 61500-5-2) input or in serial
with a contactor coil.
For wiring examples, refer to the Architecture examples (see page 216).

106 EIO0000001505 12/2014

Installation and Wiring

Safeguarding Function

Overview
The ZARB18 Base Station implement 12 inputs IN7IN18.
These inputs are dedicated for limit switches to provide a protection to the hoist system.

Description
There are 4 limit switches per axis that allow to:
Stop the motion at minimum mechanical position.
Disable the high speed of the direction when the hoist system is near the minimum position.
Stop the motion at maximum mechanical position.
Disable the high speed of the direction when the hoist system is near the maximum position.

These inputs are associated to motion buttons.

Once a limit switch is opened, the associated motion relay(s) is(are) switched OFF.
You can configure the limit switches with the eXLhoist Configuration Software (see page 194).

Installation Principle
Principle of safeguarding function installation for 1 axis:

1 Mechanical target for limit switch triggering for stopping the motion direction
2 Mechanical target for limit switch triggering for slowing the motion direction
3 Mechanical target for limit switch triggering for slowing the motion direction
4 Mechanical target for limit switch triggering for stopping the motion direction
5 Stationary part
6 Mobil part
7 Motion (example: button 1 or 1H)
8 Motion (example: button 2 or 2H)

General Wiring Rules

EIO0000001505 12/2014 107

EIO0000001505 12/2014 111

Installation and Wiring

Section 4.4
Remote Device Installation

Remote Device Installation

What Is in This Section?

This section contains the following topics:
Topic Page
Customize The Remote Device 113
First Commissioning 114

112 EIO0000001505 12/2014

10 Select the validation cell (check symbol) with buttons 1 and 2.

11 Press the button 7 (trigger) to validate.
Result: The Remote Device loads the Configuration File from the Base Station to the Remote
Device.

12 Wait for the end of the Configuration File load.

Result: The Wireless Remote Control System is in STOP mode (see page 123).

116 EIO0000001505 12/2014

Harmony eXLhoist
Using The Wireless Remote Control System
EIO0000001505 04/2014

Chapter 5
Using The Wireless Remote Control System

Using The Wireless Remote Control System

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
5.1 Basic Uses 118
5.2 Functionalities 130
5.3 Discovering 137
5.4 How to Modify the Configuration 140
5.5 Remote Device Charge 143

EIO0000001505 12/2014 117

Using The Wireless Remote Control System

Section 5.1
Basic Uses

Basic Uses

What Is in This Section?

This section contains the following topics:
Topic Page
Main Modes Diagram 119
Power ON 120
E-STOP 121
STOP 123
START 125
Power OFF 128

118 EIO0000001505 12/2014

Using The Wireless Remote Control System

Main Modes Diagram

The following diagram presents the main modes of the Wireless Remote Control System:

EIO0000001505 12/2014 119

Using The Wireless Remote Control System

Power ON

Overview
The aim is to describe how to power ON the Wireless Remote Control System.

Triggering Procedure

Step Action
1 Check that the Remote Device is powered OFF.
2 Power ON the Base Station.
3 Press only the ON/START/Horn button more or equal than 1 s.

Result: The Remote Device is powered ON.

The discovery procedure is automatically launched. If the Wireless Remote Control System has
been installed correctly, the Wireless Remote Control System goes automatically in STOP mode
(see page 123).
In other case, refer to the discovery description (see page 137).

Release
The Remote Device is powered OFF:
By the Power OFF procedure (see page 128).
Automatically when the Remote Device battery level is too low.
Automatically after the Power-saving time-out. You can configure the Power-saving time-out in
the XAR Configuration software (see page 193).

120 EIO0000001505 12/2014

Using The Wireless Remote Control System

E-STOP

Overview
The E-STOP function leads to go to the safe position of the Wireless Remote Control System when
the operator presses the E-STOP red mushroom button.
In E-STOP mode, the motion/auxiliary relays and the safety relays are OFF.
NOTE: The Remote Device cannot go to the E-STOP mode while the E-STOP function is not
operational (E-STOP LED is OFF).

Triggering Procedure

Step Action
1 Press the E-STOP button.

Wireless Remote Control System In E-STOP Mode

Remote Device:

Reference Description
ZART8L The START LED is OFF.
The E-STOP LED is blinking at a frequency of 1 Hz.

ZARTD The STOP mode symbol is displayed.

The E-STOP symbol is permanently displayed.
The E-STOP LED is blinking at a frequency of 1 Hz.
The Remote Device generate a vibration for 3 seconds and generate the same thing
every 10 min until the E-STOP mode is released.

Base Station:

Reference Description
Relays The safety relays are OFF.
The motion/auxiliary relays are OFF.
The Safety relay image relay is OFF.

LEDs The STATUS LED is blinking.

The POWER LED is ON.
The COM LED is blinking.

EIO0000001505 12/2014 121

Using The Wireless Remote Control System

Release
Release procedure:

Step Action
1 Verify that there is no more risk conditions.
2 Release the E-STOP button.
3 If an E-STOP restart code sequence is configured:
Type the E-STOP restart code sequence with the motion buttons 16.
Press the button 7 (trigger).

Result: The Wireless Remote Control System is in STOP mode (see page 123).

Specifics Information
You can configure the E-STOP restart code sequence in the eXLhoist Configuration Software
(see page 191).

122 EIO0000001505 12/2014

Using The Wireless Remote Control System

STOP

Overview
In STOP mode, the motion/auxiliary relays are disabled and the safety relays are OFF.

Triggering Procedure
The STOP mode is reached in the following cases:
The OFF/STOP button is pressed (the Wireless Remote Control System was previously in
START mode).
No button pressed for more than the configured time-out (Standby time-out) configured in
eXLhoist Configuration Software (see page 191).
Wireless connection lost (out of range for example).
Remote Device accelerometer triggering due to:
A shock on the Remote Device
The Remote Device fall

Triggering procedure when the Wireless Remote Control System is in START mode:

Step Action
1 Check that the Wireless Remote Control System is in START mode.
2 Press the OFF/STOP button.

Wireless Remote Control System In STOP Mode

Remote Device:

Reference Description
ZART8L The START LED is OFF.
The E-STOP LED is ON.

ZARTD The STOP mode symbol is displayed.

The E-STOP LED is ON.

ZARTD display from START mode to STOP mode:

EIO0000001505 12/2014 123

Using The Wireless Remote Control System

The Base Station execute the following steps:

1 The motion/auxiliary relays are OFF.
2 If configured, the UOC relays are OFF after a pre-configured time delay.
3 The safety relays are OFF.
Base Station:

Element Description
Relays The safety relays are OFF.
The motion/auxiliary relays are OFF.
The Radio link relay is ON.
The Safety relay image relay is ON.
LEDs The STATUS LED is blinking.
The POWER LED is ON.
The COM LED is blinking.

Release
From this mode, you can:
Charge the Remote Device battery (see page 143).
Power OFF the Remote Device (see page 128).
Go to START mode (see page 125).

Specifics Information
You can configure the Time-Out Auto-Standby duration in the eXLhoist Configuration Software
(see page 191).

124 EIO0000001505 12/2014

Using The Wireless Remote Control System

START

Overview
The START mode is the only mode in which:
You can command the motions (see page 131).
You can command the auxiliary function (see page 133).
You can command the horn (see page 136).
The safety relays are switched ON.

Triggering Procedure
Required conditions: The Wireless Remote Control System must be in STOP mode.
Triggering procedure:

Step Action
1 If a START code sequence is configured:
Type the START code sequence with the motion buttons 1, 2, 3, 4, 5, 6.
The default START code sequence is 5, 6, 5, 6.
Press the button 7 (trigger) to validate.

2 Press only the ON/START/Horn button more or equal than 1 s.

3 Wait during the START warning time (ZARTD vibrations, Horn relay ON).

START Details
It is recommended to use a Schneider Electric beacon:

1 Light wired to the Radio link relay

2 Light wired to the Safety relay image relay
3 Buzzer wired to the Horn relay (an additional flash light can be wired to this relay)

EIO0000001505 12/2014 125

Using The Wireless Remote Control System

Beacon description in the operating modes: (example with ZARTD)

Step Hoisting system ZARTD

signaling
Before Power ON -

STOP mode
The motions are not enabled yet.

Between STOP mode and START mode:

The ZARTD vibrate facility is
activated.
The Horn sounds for the configured
time.
The motions are not enabled yet.

START mode
The motions are enabled.

126 EIO0000001505 12/2014

Using The Wireless Remote Control System

Wireless Remote Control System In START Mode

Remote Device:

Reference Description
ZART8L The START LED is ON.
The E-STOP LED is ON.

ZARTD The START mode symbol is displayed.

The E-STOP LED is ON.

Base Station:

Element Description
Relays The safety relays are ON.
The motion/auxiliary relays are enabled.
The Radio link relay is ON.
The Safety relay image relay is ON.
LEDs The STATUS LED is blinking.
The POWER LED is ON.
The COM LED is blinking.

Release
To leave the START mode:
You can go to STOP mode (see page 123).
You can go to E-STOP mode (see page 121).
The Wireless Remote Control System goes automatically to STOP mode when no button
pressed for more than the configured time-out (standby time-out).

Specifics Information
You can configure the optional start sequence and the Horn duration during start in the eXLhoist
Configuration Software (see page 191).

EIO0000001505 12/2014 127

Using The Wireless Remote Control System

Power OFF

Overview
This function switches OFF the Remote Device.

Triggering Procedure
Required conditions: The Wireless Remote Control System must be in STOP mode.
The "Power OFF function" is triggered in the following cases:
The OFF/STOP button is pressed.
No button pressed for more than the configured time-out: Auto Standby + Auto-OFF duration
time.
The Remote Device battery level is low.

Triggering procedure when the Wireless Remote Control System is in STOP mode:

Step Action
1 Check that the Wireless Remote Control System is in STOP mode
2 Press only the OFF/STOP button more or equal than 2 s

Wireless Remote Control System In Power OFF Mode

Remote Device:

Reference Description
ZART8L All the LEDs are OFF.

ZARTD The display is inactive.

The E-STOP LED is OFF.

ZARTD display from STOP mode to Power OFF:

128 EIO0000001505 12/2014

Using The Wireless Remote Control System

Base Station:

Element Description
Relays The safety relays are OFF.
The motion/auxiliary relays are OFF.
The Radio link relay is OFF.
The Safety relay image relay is OFF.
LEDs The STATUS LED is OFF.
The POWER LED is ON.
The COM LED is OFF.

Release
From this mode, you can:
Power ON the Remote Device (see page 120).
Charge the Remote Device battery (see page 143).

Specifics Information
You can configure the Power-saving time out in the eXLhoist Configuration Software
(see page 191).

EIO0000001505 12/2014 129

Using The Wireless Remote Control System

Section 5.2
Functionalities

Functionalities

What Is in This Section?

This section contains the following topics:
Topic Page
Standard Motion 131
Auxiliary Function 133
Selector 134
Horn 136

130 EIO0000001505 12/2014

Using The Wireless Remote Control System

Standard Motion

Overview
In START mode, the motion buttons activate the associated motion relays that command the
hoisting system movements.

Triggering Procedure
Required conditions: The Wireless Remote Control System must be in START mode
(see page 125).
Triggering procedure:

Step Action
1 Check that the Wireless Remote Control System is in START mode.
2 Press a motion button 1, 1H, 2, 2H, 3, 3H, 4, 4H, 5, 5+7, 6, 6+7 (see page 24).

Result: The associated relays are switched ON as long as the motion button is pressed.
The Remote Device has no specific result.

Release
Release procedure:

Step Action
1 Release the motion button.

Result: The associated relays are switched OFF.

Restrictions for Motion/Auxiliary Use

Type Description
Number of Only up to 6 motion/auxiliary relays can be activated at the same time (excluding the
simultaneous UOC relays).
motions If more than 6 motion/auxiliary relays are requested (excluding the UOC relays), then the
last motion relay request is not take into account.
Interlocking If 2 buttons dedicated to same motion axis are pressed in opposite sense (interlocking),
then the motion is stopped in these both directions.
Buttons 5 and 6 The button 7 must be released to activate the button 5 or 6.

EIO0000001505 12/2014 131

Using The Wireless Remote Control System

Specifics Information
In the eXLhoist Configuration Software, you can configure:
Motion/auxiliary buttons associated to relays (see page 194).
Motion/auxiliary buttons interlocking (see page 198).

132 EIO0000001505 12/2014

Using The Wireless Remote Control System

Auxiliary Function

Overview
In START mode, the auxiliary buttons activate the associated relays to command auxiliary action
(for example to command open and close grab).

Triggering Procedure
Required conditions: The Wireless Remote Control System must be in START mode
(see page 125).
Triggering procedure:

Step Action
1 Check that the Wireless Remote Control System is in START mode.
2 Press an auxiliary button (10, 10+7, 11, 11+7, 12, 12+7, 13, 13+7, 14, 14+7, 15, 15+7)
(see page 24).

Result: The associated relays are switched ON as long as the auxiliary button is pressed.
The Remote Device has no specific result.

Release
Release procedure:

Step Action
1 Release the auxiliary button.

Result: The associated relays are switched OFF.

Specifics Information
In the eXLhoist Configuration Software, you can configure:
Motion/auxiliary buttons associated to relays (see page 194).
Motion/auxiliary buttons interlocking (see page 198).

EIO0000001505 12/2014 133

Using The Wireless Remote Control System

Selector

Description
There are 3 different configurations to use the selector auxiliary button:
Bridge selector (3 positions) in TANDEM configuration: to manage 2 bridges by using 2 Base
stations.
Trolley selector (2 or 3 positions): to manage 2 trolleys with one Base Station.
Hook selector (2 positions): to manage 2 hooks with one Base Station.

Triggering Procedure
Required conditions: The Wireless Remote Control System must be in STOP mode
(see page 123).
Triggering procedure:

Step Action
1 Check that the Wireless Remote Control System is in STOP mode.
2 Press the Selector button more or equal than 1 s to loop between the several positions.

Wireless Remote Control System Result

Remote Device:
For the ZART8L: the Selector LEDs are activated depending on the selection done.
For the ZARTD display: the Selector symbol indicates which bridge(s)/trolley(s)/hook(s) is(are)
selected:

Nb of position Description
2

Base Station relays:

The associated relay(s) is(are) switched ON.
In TANDEM configuration, when the Base stations 1 and 2 are selected, the motions asked with
the Remote Device are realized simultaneously by the 2 Base stations.

134 EIO0000001505 12/2014

Using The Wireless Remote Control System

In TANDEM configuration, the Radio link relay of the selected Base Station switches ON:

Relay Selector position 1 Selector position 1+2 Selector position 2

RADIO link Bridge 1 Bridge 2 Bridge 1 Bridge 2 Bridge 1 Bridge 2

Specifics Information
At the first Power ON, the Selector position is 1. For further Power ON, the Selector position is the
last known Selector position.
You can configure the Selector in the eXLhoist Configuration Software (see page 194).

EIO0000001505 12/2014 135

Using The Wireless Remote Control System

Horn

Overview
From STOP mode to START mode, the Horn relay is switched ON for a predefined duration time.
In START mode, as long as you press the ON/START/Horn button, the Horn relay is switched
ON.

Triggering Procedure
Triggering procedure:

Step Action
1 Check that the Wireless Remote Control System is in START mode.
2 Press the ON/START/Horn button.

Result: The Horn relay is switched ON as long as the ON/START/Horn button is pressed.
The Remote Device has no specific result.

Release
Release procedure:

Step Action
1 Release the ON/START/Horn button.

Result: The Horn relay is switched OFF.

Specifics Information
The Horn duration during start can be configured in the eXLhoist Configuration Software
(see page 193).

136 EIO0000001505 12/2014

Using The Wireless Remote Control System

Section 5.3
Discovering

Discovering

Overview
The discovering function is developed to be as automatic as possible.
This function manages 2 different tasks:
The pairing of the system: association between a Remote Device and a Base Station
The Configuration File Upload/Download: this file contains the Wireless Remote Control System
configuration information.
This function is launched at each Remote Device Power ON. In normal use, this function is
automatic. You have to realize intermediate operations during:
A device replacement (see page 203)
The first commissioning (see page 114)

NOTE: This function is only applicable to ZARD Remote Device.

EIO0000001505 12/2014 137

Using The Wireless Remote Control System

Discovering Diagram
The following diagram presents the detailed Discovering function:

Pairing
The pairing is the action to associate a Base Station with a Remote Device.
Each Base Station have a unique ID.
The pairing test is launched at each Remote Device power ON.
As long as the pairing test is OK, the validation procedure is not requested to the operator.

138 EIO0000001505 12/2014

Using The Wireless Remote Control System

Configuration File
The Configuration File is stored in the Remote Device and in the Base Station.
The Configuration File can be created or modified in the eXLhoist Configuration Software
(see page 161).
It contains:
The Remote Device reference
The Base Station ID
The Base Station reference
The button/relay associations
The UOC relay assignment and time delay defined
The detected applicative alarm configuration
The safeguarding configuration
The standby time-out and power-saving time-out

EIO0000001505 12/2014 139

Using The Wireless Remote Control System

Section 5.4
How to Modify the Configuration

How to Modify the Configuration

How to Modify a Configuration

Configuration Modification
The following procedure describes how to modify the system configuration:

Step Action
1 Connect the Remote Device to a PC (see page 165).
2 Start the eXLhoist Configuration Software (see page 178).
3 Create a project (see page 179).
4 Modify the configuration of the project (see page 188)
5 Select Communication Store to Device.
6 Wait for the end of the Configuration File load in the Remote Device.
7 Disconnect the Remote Device to the PC.
8 Power ON the Base Station.
9 The Configuration File must be loaded from the Remote Device to the Base Station.
Refer to:
Configuration File load With a ZART8L (see page 140).
Configuration File load With a ZARTD (see page 141).

Result: The Remote Device goes to STOP mode (see page 123).
It is recommended to redo an Acceptance Test (see page 75).

Configuration File load With a ZART8L

After the modification of the configuration with the eXLhoist Configuration Software:

Step Action
1 Power ON the Remote Device.
2 The Configuration File is automatically loaded from the Remote Device to the Base Station.
During the load, the START LED and 2 LED are flashing (see page 157) .
Wait for the end of the Configuration File load.

Result: The Remote Device goes to STOP mode (see page 123).
It is recommended to redo an Acceptance Test (see page 75).

140 EIO0000001505 12/2014

Using The Wireless Remote Control System

Configuration File load With a ZARTD

After the modification of the configuration with the eXLhoist Configuration Software:

Step Action
1 Power ON the Remote Device.
Result: The Remote Device propose to load the Configuration File from the Base Station to the
Remote Device.

2 Select the cancel cell (X) with buttons 1 and 2.

3 Press the button 7 (trigger) to validate.
4 The Remote Device propose to load the Configuration File from the Remote Device to the Base
Station.

Select the validation cell (check symbol) with buttons 1 and 2.

EIO0000001505 12/2014 141

Using The Wireless Remote Control System

Step Action
5 If the Configuration File has a transfer password, a padlock is displayed:

Enter the Configuration File transfer code with the buttons 1 to 6.

The default transfer password is 5, 6, 5, 6.
6 Press the button 7 (trigger) to validate.
Result: The Remote Device loads the Configuration File from the Remote Device to the Base
Station.

7 Wait for the end of the Configuration File load.

Result: The Remote Device goes to STOP mode (see page 123).
It is recommended to redo an Acceptance Test (see page 75).

142 EIO0000001505 12/2014

Using The Wireless Remote Control System

Section 5.5
Remote Device Charge

Remote Device Charge

Required Conditions
The Remote Device must only be charged indoor with the ZARC01 charger.
The Remote Device must be in STOP mode or Power OFF.
The Remote Device temperature range must be 1060 C (50140 F) in case of battery
charge.
NOTE: At the first commissioning, you must charge the Remote Device for 30 minutes.
NOTE: The Remote Device charge time is 15 minutes long at the maximum if the temperature
range is 1035 C (5095 F), and is longer if the temperature is higher than 35 C (95 F).

WARNING
BATTERY LIFESPAN, RISK OF EXPLOSION AND FIRE
Do not dispose of electric tools together with household waste material.
In observance of european directive 2002/96/EC on wasted electrical and electronic equipment
and its implementation in accordance with national law, electric tools that have reached the end
of their life must be collected separately and returned to an environmentally compatible recycling
facility.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

EIO0000001505 12/2014 143

Using The Wireless Remote Control System

Procedure

Step Action
1 Power OFF the Remote Device.
2 On the bottom of the Remote Device, remove the protective cap.

1 Remote Device battery charge connector

2 Protective cap
3 Connect the charger to the Remote Device battery charge connector.
4 Plug the charger to the dedicated power source.

144 EIO0000001505 12/2014

Using The Wireless Remote Control System

Step Action
5 Wait for around 15 minutes.
During the charge:
ZART8L: the battery LED is flashing.
ZARTD: the blinking battery symbol indicates the battery level:

The battery is fully charged when:

ZART8L: the battery LED is permanently ON.
ZARTD: the battery symbol is permanently displayed.

For more details, refer to Diagnostic (see page 153).

NOTE: The time duration for charge or the Remote Device depends on the ambient
temperature.
6 Unplug the charger to the dedicated power source.
7 Unconnect the charger to the Remote Device battery recharge connector.
8 On the bottom of the Remote Device, place back the protective cap.

NOTE: If the system is in START mode, it goes automatically in STOP mode at the connection of
the charger.

EIO0000001505 12/2014 145

Using The Wireless Remote Control System

146 EIO0000001505 12/2014

Harmony eXLhoist
Diagnostic
EIO0000001505 04/2014

Chapter 6
Diagnostic

Diagnostic

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
6.1 Base Station Diagnostic 148
6.2 ZARTD Diagnostic 149
6.3 ZART8L Diagnostic 157

EIO0000001505 12/2014 147

Diagnostic

Section 6.1
Base Station Diagnostic

Base Station Diagnostic

Diagnostic

Description
The Base Station have 3 LED indicators:

LED Color State Description

STATUS Green Blinking The Wireless Remote Control System is working properly.
OFF Base Station Power OFF or internal fault detected.
COM Yellow OFF No communication between the Base Station and the Remote Device.
Blinking The communication is established between the Base Station and the
Remote Device.
POWER White OFF Base Station powered OFF.
ON Base Station powered ON.

148 EIO0000001505 12/2014

Diagnostic

Section 6.2
ZARTD Diagnostic

ZARTD Diagnostic

What Is in This Section?

This section contains the following topics:
Topic Page
Diagnostic Mode 150
Radio Communication Indicator 152
Battery Level of the Remote Device 153
E-STOP LED 154
Applicative Alarms Signals 155
Detected Failure Displays 156

EIO0000001505 12/2014 149

Diagnostic

Diagnostic Mode

Overview
To test the Wireless Remote Control System configuration, the ZARTD has a specific diagnostic
mode display.

Procedure to Activate the Diagnostic Mode

The diagnostic mode on the ZARTD indicates the inputs and relays states of the Base Station.

Step Action
1 Go to STOP mode (see page 123).
2 Simultaneously press the buttons 1 and 2, and release immediately.
3 Less than 5 seconds later, simultaneously press the buttons 3 and 4.
4 Release the buttons 3 and 4.

Diagnostic Display Description

In STOP mode, use the buttons 5 and 6 to alternate between the 3 screens:
Base Station information:
ID
Hardware version
Firmware version

Remote Device information:

ID
Hardware version
Firmware version

Remote Device battery information (only for Schneider-Electric use).

In START mode, the Remote Device displays dynamically the I/O status:

1 IN1...IN18 states: up for input = 1, down for input = 0

2 Relays 1...18 states: up for output = 1, down for output = 0

150 EIO0000001505 12/2014

Diagnostic

Procedure to Leave the Diagnostic Mode

Step Action
1 Power OFF the Remote Device

EIO0000001505 12/2014 151

Diagnostic

Radio Communication Indicator

ZARTD

Display ZARTD radio communication level with the Base Station

High

Medium

Low

No radio communication

152 EIO0000001505 12/2014

Diagnostic

Battery Level of the Remote Device

ZARTD

Display Description
Battery charge level is high

Battery charge level is medium

Battery charge level is low

This display occurs at least 10 minutes before the Remote Device cannot properly work.
In addition, the Remote Device vibrate facility is activated for 1 second.

EIO0000001505 12/2014 153

Diagnostic

E-STOP LED

Description

E-STOP LED Description

Permanently ON E-STOP is operational and not triggered.
Blinking at a frequency of 1 Hz. E-STOP is operational and triggered.
Permanently OFF E-STOP is not operational.

154 EIO0000001505 12/2014

Diagnostic

Applicative Alarms Signals

Overview
Some devices can be connected to the ZARB18 Base Station to provide detected applicative
alarms signals that can be displayed in the ZARTD.

ZARTD
When applicative alarms signals come from ZARB18 Base Station, the ZARTD Remote Device
involves a symbol display and 3 seconds of vibration every 10 minutes as long as the alarm signal
is active.
The Remote Device displays the following symbols:

Display Status Description

Permanently ON Overload pre-alarm
Blinking at a frequency of 1 Hz Overload alarm

Permanently ON Over wind pre-alarm

Blinking at a frequency of 1 Hz Over wind alarm

Blinking at a frequency of 1 Hz Over speed alarm

Blinking at a frequency of 1 Hz Generic alarm

NOTE: The applicative alarms are only information, the Wireless Remote Control System does not
change its functional mode.

EIO0000001505 12/2014 155

Diagnostic

Detected Failure Displays

ZARTD
The ZARTD Remote Device can display the following symbols:

Display Status Description

Blinking Configuration File download failure detected

Blinking Configuration File upload failure detected

Blinking Remote Device failure detected

Blinking Remote Device battery charge failure detected

156 EIO0000001505 12/2014

Diagnostic

Section 6.3
ZART8L Diagnostic

ZART8L Diagnostic

ZART8L LED Diagnostic

Overview
This section describes the ZART8L Display LEDs (see page 28).

LED Status Chronogram

The following diagram presents the different status of the ZART8L LEDs:

EIO0000001505 12/2014 157

Diagnostic

Label Status
A OFF
B ON
C Normal blink
D Fast blink
E Flash step 1
F Flash step 2
G Reverse flash step 1

Start LED

Label Status Description

B ON The system is in START mode with radio operational
C Normal blink Radio not established or START mode not yet confirmed
F Reverse flash step 1 A password has not yet been provided & validated (either for before
START, or after unlocking the E-Stop before START)
D Fast blink Wrong Configuration File
E Flash step 1 The Remote Device is connected to a PC.
A OFF To represent other states than the previous ones

Battery LED
Charger ZARC01 not connected

Label Status Description

B ON Battery charge level is high
Battery charge level is medium
C Normal blink Battery charge level is low
D Fast blink Battery charge level is very low
The battery capacity just allows 10 minutes of normal operation.
A OFF The battery is fully discharged or the Remote Device is Power OFF.

158 EIO0000001505 12/2014

Diagnostic

Charger ZARC01 connected

Once the Remote Device is connected to the battery charger, the battery LED flashes 3 times (E
label = FLASH_STEP_1). After the 3 flash, the battery LED status changes to the following ones:

Label Status Description

B ON Battery charge level is full (No need to charge or end of charge)
E Flash step 1 Battery charge in progress
C Normal blink Impossible to charge (charger failure detected) or temperature out of
the allowed boundaries
A OFF Impossible to charge (battery too low to be charged)

Selector LEDs
The 1 LED:

Label Status Description

B ON The 1 or the 1+2 selector position is selected and confirmed
C Normal blink The 1 or the 1+2 selector position is required but not yet confirmed
A OFF The selector position 1 is NOT selected

The 2 LED:

Label Status Description

B ON The 1+2 or the 2 selector position is selected and confirmed
C Normal blink The 1+2 or the 2 selector position is required but not yet confirmed
A OFF The selector position 2 is NOT selected

Set of LEDs
Power ON - Check LEDs:
At Remote Device Power ON, the 4 LEDs (START, Battery, 1, and 2) flash one time (status E =
Flash step 1).
Remote failure detected:
If a remote internal failure is detected, the 4 LEDs go in the following status:
The START LED is in status E = Flash step 1
The BATTERY LED is in status E = Flash step 1
The 1 LED is in status E = Flash step 1
The 2 LED is in status E = Flash step 1

EIO0000001505 12/2014 159

Diagnostic

Configuration file download:

During the transfer of a Configuration File (from the Remote Device to the Base Station):
The START LED is in status E = Flash step 1
The 2 LED is in status F = Flash step 2

Remote device reset:

When you press the reset button : until the 1 and 2 LED comes in the following status:
The 1 LED is in status E = Flash step 1
The 2 LED is in status A = OFF

E-STOP LED

Label Status Description

B ON E-STOP is operational and not triggered.
C Normal blink E-STOP is operational and triggered.
A OFF E-STOP is not operational.

160 EIO0000001505 12/2014

Harmony eXLhoist
eXLhoist Configuration Software
EIO0000001505 04/2014

Chapter 7
eXLhoist Configuration Software

eXLhoist Configuration Software

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
7.1 Introduction to eXLhoist Configuration Software 162
7.2 User Interface 168
7.3 Project Management 175
7.4 Configuration 188

EIO0000001505 12/2014 161

eXLhoist Configuration Software

Section 7.1
Introduction to eXLhoist Configuration Software

Introduction to eXLhoist Configuration Software

What Is in This Section?

This section contains the following topics:
Topic Page
What is eXLhoist Configuration Software? 163
Connect a Remote Device to the PC 165
Installation 167

162 EIO0000001505 12/2014

eXLhoist Configuration Software

What is eXLhoist Configuration Software?

Introduction
eXLhoist Configuration Software is a graphic user interface allowing you to manage the
configuration of the Wireless Remote Control System.

Software Features
Main software features of eXLhoist Configuration Software:
Standard Windows interface
Application browser and multiple window views
Programming and configuration support
Communication with controller

Standard Windows Interface

Key standard Windows features:
Easy use of keyboard or mouse
Dockable windows
Standard menu organization
Tooltips, status bar, and shortcut menus
Online help including context-sensitive help

Controller Communication and Control

Main eXLhoist Configuration Software features for remote support:
Connecting and disconnecting a remote
Downloading and uploading remote configuration files

Additional Information
Refer to the following for additional information:
For information on standard Windows interface features, refer to Microsoft Windows
documentation and help files.
For context-sensitive help, first click in the main window and then press F1 or click the help
buttons in dialog boxes.

EIO0000001505 12/2014 163

eXLhoist Configuration Software

Conventions
The following typographic conventions are used in this operation guide.

Format Represents
Bold For user input, enter words or phrases shown in bold as they appear. Menu names
and options, commands and toolbar names, and dialog box names and options are
also shown in bold type.
UPPER CASE Keyboard names, combinations, and sequences are shown in all uppercase
letters. For example, the keyboard shortcut for creating a new application is
CTRL+N. To perform this shortcut, press and hold the CTRL key and then press
the N key.
File Open The arrow indicates a menu selection. In this instance, go to the File menu to select
the Open command.

164 EIO0000001505 12/2014

eXLhoist Configuration Software

Connect a Remote Device to the PC

Introduction
The connection is made using the RJ45 to USB converter cable.
It is recommended to Power OFF the Remote Device before connecting it to the PC

Description
The figure illustrates the connection to a personal computer:

1 Personal computer
2 USB to RJ45 converter cable: TCSMCNAM3M002P
3 Remote Device

NOTICE
INOPERABLE EQUIPMENT
Always connect the communication cable to the PC before connecting it to the device.
Only use the Schneider Electric cable TCSMCNAM3M002P.
Failure to follow these instructions can result in equipment damage.

The PC does not supply the Remote Device. As long as the Remote Device is connected to the
PC, it is recommended to charge the remote (see page 143).

EIO0000001505 12/2014 165

eXLhoist Configuration Software

As long as the Remote Device is connected to the PC:

ZARTD: a dedicated screen is displayed

ZAR8L: The Start LED is flashing.

166 EIO0000001505 12/2014

eXLhoist Configuration Software

Installation

Introduction
The software can be downloaded from www.schneider-electric.com.
It must be installed via an administrator account.

Prerequisites
eXLhoist Configuration Software requires the following minimal configuration:
Dual core processor
RAM: 2 GB
Required disk space: 2 GB
Windows XP SP3 32 bits / 7 Pro 32 bits

Installation Process
To install eXLhoist Configuration Software, follow the steps below:

Step Action
1 Double-click the program file (setup.exe).
2 If the .NET framework 3.5 SP1 is not already installed, the installer automatically installs it.
3 Follow all the steps.

EIO0000001505 12/2014 167

eXLhoist Configuration Software

Section 7.2
User Interface

User Interface

What Is in This Section?

This section contains the following topics:
Topic Page
Starting Screen 169
Main Window 170
Status Bar 171
Toolbar 172
Menu Bar 173
Workspace 174

168 EIO0000001505 12/2014

eXLhoist Configuration Software

Starting Screen

Introduction
The eXLhoist Configuration Software starting window is displayed at software launching. It
provides easy access to the main functions:
Create a new project.
Open an existing project.
Connect a Remote Device.

Description
The illustration shows the eXLhoist Configuration Software starting screen:

Button Description
Create a Project Allows you to create a new project with default values.
Open a Project Allows you to open an existing project. Project files have the xpf extension.
Connect Allows you to create a project with the data stored in a Remote Device.
The data are uploaded from the Remote Device to the PC.

For more details, refer to Create a project (see page 179).

EIO0000001505 12/2014 169

eXLhoist Configuration Software

Main Window

Introduction
The eXLhoist Configuration Software main window provides access to menus and commands,
windows and toolbars, and views of an application.

Description
The illustration shows the eXLhoist Configuration Software main window:

170 EIO0000001505 12/2014

eXLhoist Configuration Software

Status Bar

Introduction
The status bar is a panel at the bottom of the main window that displays information about the
application and the connected device. The status bar can be turned on or off by selecting View
Status Bar from the menu bar.

Description
The status bar displays:
Status messages and prompts
Project status

EIO0000001505 12/2014 171

eXLhoist Configuration Software

Toolbar

Introduction
The toolbar is a panel at the top of the main window which provides access to the main commands
using icons.
The toolbar can be turned on or off by selecting View Toolbar from the menu bar.

Description
The illustration shows the eXLhoist Configuration Software toolbar:

Element Description
1 Go to Start Page: Displays the start page, any opened project must be closed. If the project is
not saved, a dialog box asks to save the project.
2 New Project: Creates new project, any opened project must be closed. If the project is not
saved, a dialog box asks to save the project.
3 Open Project: Opens a project saved on your computer.
4 Save: Saves modifications to an existing project.
5 Save As: Saves an open project under a name and/or in a new location.
6 Page Setup: Ables to configure the printing page setup.
7 Print Preview: Displays the print preview.
8 Print: Prints the project.
9 Identify Device (see page 189)
10 Edit Connection (see page 182).
11 Connect to Device: Establishes the connection between the remote and the software.
12 Disconnect from Device: Disconnects the connection between the remote and the software.
13 Load From Device: Loads the parameters from the connected remote to the project file.
If no project is opened, this command loads the remote information to the project file.
If a project is opened, this command loads the remote configuration to the project. Project data
are overwritten.
14 Store to Device: Transfer configuration from project to the remote.
If no project is opened, this command downloads the existing project file information to the
remote.
If a project is opened, this command transfers the project information to the remote.

172 EIO0000001505 12/2014

eXLhoist Configuration Software

Menu Bar

Introduction
The menu bar is a panel at the top of the main window which provides access to the command
menus.

Description
The illustration shows the eXLhoist Configuration Software menu bar:

Menu Description
File Available to launch file related operations (New, Open, Export, Print, Save, Close, and
so on).
View Available to toggle the toolbar and status bar visibility.
Communication Available to manage the communication-related operation.
Device Available to manage the Transfer Configuration File Password (see page 183).
Tools Available to switch the language of the eXLhoist Configuration Software.
Help Available to manage the Help and About of the eXLhoist Configuration Software.

EIO0000001505 12/2014 173

eXLhoist Configuration Software

Workspace

Introduction
The eXLhoist Configuration Software workspace provides access to the connected remote
parameters.

Description
The illustration shows the eXLhoist Configuration Software workspace:

The following tabs are available from the workspace:

Parameters (see page 191)
Relays Assignment (see page 194)
Interlocking (see page 198)
Alarm Assignment (see page 199)
Device Identity (see page 189)

174 EIO0000001505 12/2014

eXLhoist Configuration Software

Section 7.3
Project Management

Project Management

What Is in This Section?

This section contains the following topics:
Topic Page
Diagram 176
Starting and Exiting eXLhoist Configuration Software 178
Creating a Project 179
Edit a Connection 182
Project Passwords Management 183
Load the Configuration into the Remote Device 185
Save a Project 186
Export to PDF 187

EIO0000001505 12/2014 175

eXLhoist Configuration Software

Diagram

Uses Cases
The main use cases of the eXLhoist Configuration Software are:
Create a project.
Open an existing project.
Open a new project using data from remote connected.
Save project.
Close project.
Generate the configuration documentation to export in .pdf file.
Transfer configuration from PC to Remote Device.

176 EIO0000001505 12/2014

eXLhoist Configuration Software

The diagram illustrates the use cases:

EIO0000001505 12/2014 177

eXLhoist Configuration Software

Starting and Exiting eXLhoist Configuration Software

Starting eXLhoist Configuration Software

The installation procedure for eXLhoist Configuration Software creates one or more of the following
options for starting the software, depending on selections made during installation.
Select one of the following options to start eXLhoist Configuration Software:
Double-click the eXLhoist Configuration Software icon on the Windows desktop.
Select the eXLhoist Configuration Software entry from the Windows programs menu.
Select Run from the Windows start menu and browse for the eXLhoist Configuration Software
program.
eXLhoist Configuration Software starts and the starting screen is displayed.

Exiting eXLhoist Configuration Software

To exit eXLhoist Configuration Software:

Step Action
1 Select File Exit from the main menu.
If there is no change, the application closes and eXLhoist Configuration Software exits to the
Windows desktop.
If there are changes, an exit dialog box is displayed prompting you to save changes.
2 Select Yes to save changes and exit eXLhoist Configuration Software.
Select No to discard changes and exit.
Select Cancel to return to eXLhoist Configuration Software with changes intact.

178 EIO0000001505 12/2014

eXLhoist Configuration Software

Creating a Project

Overview
As shown in the eXLhoist Configuration Software diagram, there are 3 ways to start a project:
Create a new project with default values (see page 179).
Open an existing project (see page 180).
Create a new project with the configuration stored in a connected Remote Device
(see page 180).
These 3 ways can be realized form the starting screen but also from the main menu.

Create a New Project with Default Values

Follow the procedure to create a new project with default values.

Step Action
1 From the starting screen, click Create a project button.
Note: From the main menu, select File New.
2 A device selection window is displayed:

Select the appropriate device.

3 Click Create button.
Result: The project window is activated.

EIO0000001505 12/2014 179

eXLhoist Configuration Software

Open an Existing Project

Follow the procedure to open an existing project from your PC:

Step Action
1 From the starting screen, click Open a project button.
Note: From the main menu, select File Open.
2 A browser window is displayed.
Select the project file (.xpf).
3 Click Open.
4 If the project file is locked, a window is displayed.
Enter the project password (see page 184).
Click Enter.
The project window is activated.

Note: If you do not enter the correct project password, the project is nevertheless opened but in
Locked mode. In this mode, only the Device Identity tab content is displayed.

Create a New Project with the Configuration Stored in a Remote Device

Follow the procedure to create a new project with the configuration stored in a connected Remote
Device:

Step Action
1 Connect a Remote Device to the PC (see page 165).
2 From the starting screen, click Connect button.
3 If the communication between the PC and the Remote Device is not established, a window is
displayed:

Click Configure to display the Edit Connection windows (see page 182).
Click Connect to retry the connection.
Click Cancel to cancel the connect procedure.

180 EIO0000001505 12/2014

eXLhoist Configuration Software

Step Action
4 If the configuration in the Remote Device has a transfer Configuration File password, a window
is displayed.
Enter the Transfer Password (see page 183) with the keyboard of the PC.
Click Enter.
5 Wait during the transfer.
Note: A progress bar is displayed during the transfer.
6 If the project file is locked, a window is displayed.
Enter the project password (see page 184).
Click Enter.
The project window is activated.

NOTE: If you do not enter the correct project password, the project is nevertheless opened in
Locked mode. In this mode, only the Device Identity tab content is displayed.

EIO0000001505 12/2014 181

eXLhoist Configuration Software

Edit a Connection

Overview
Follow the procedure to modify the communication settings for the connected device:

Step Action
1 Connect a Remote Device to the PC (see page 165).
2 From the main menu, select Communication Edit Connection.
3 A window is displayed:

Select the COM Port.

4 Click Test.
5 If the communication is not established with the Remote Device, click Cancel and modify the
Modbus protocol settings.
Modbus Driver setting available:
Baud rate: 19200 bauds
Mode (Data Bits): RTU (8 bits)
Even Parity
One Stop bit

6 Click OK to validate and close the window.

Click Cancel to close the window.

182 EIO0000001505 12/2014

eXLhoist Configuration Software

Project Passwords Management

Overview
You can configure 2 passwords to the project:
The transfer password of the Configuration File
The project password

Transfer Password
The transfer password is asked before each Configuration File transfer.
After a modification of the system configuration (see page 140)
During a remote replacement (see page 207)

Follow the procedure to create or modified the transfer password:

Step Action
1 From the main menu, select Device Transfer Password Create Password.
Result: A window is displayed.
The default transfer password is: 5, 6, 5, 6
2 To modify an existing password, enter the previous password in the Old Password fields.
3 Enter the new transfer Configuration File password in the New Password and in the Confirm
Password fields.
NOTE: Password must be 2 digits up to 6 digits.
Digits allowed are 1, 2, 3, 4, 5 and 6.
4 Click OK.

The transfer password is stored in the project and in the Configuration File.
During configuration, use the keyboard of the PC to enter the transfer password.
In normal use (not connected to a PC), use the motion buttons 1...6 of the Remote Device to enter
the transfer password.

EIO0000001505 12/2014 183

eXLhoist Configuration Software

Project Password
The project password is asked before opening a locked project.
Follow the procedure to create or modified the project password:

Step Action
1 From the main menu, select File Password Project Password.
Result: A window is displayed.
2 To modify an existing password, enter the previous password in the Old Password fields.
3 Enter the new project password in the New Password and in the Confirm Password fields.
NOTE: Password can contain from 1 to 20 characters.
Characters allowed are az, AZ, and 09.
All other characters are non-allowed ( + _ - % .).
4 Click OK.

If the project password is not entered at the opening project, select File Password Unlock
Project.

184 EIO0000001505 12/2014

eXLhoist Configuration Software

Load the Configuration into the Remote Device

How To ...
Follow the procedure to load the configuration from the PC to the Remote Device:

Step Action
1 Connect a Remote Device to the PC (see page 165).
2 Create or open a project.
3 From the main menu, select Communication Store to device.
4 If asked, enter the transfer password.
5 Wait during the transfer.

EIO0000001505 12/2014 185

eXLhoist Configuration Software

Save a Project

How To ...
Follow the procedure to save the project file on the PC:

Step Action
1 From the main menu, select File Save.
Result: A browser window is displayed.
2 Choose the directory.
3 Click Save.

It is possible to change the name of the project file by selecting File Save as.

186 EIO0000001505 12/2014

eXLhoist Configuration Software

Export to PDF

How To ...
Follow the procedure to export the configuration to a PDF file:

Step Action
1 From the main menu, select File Export Export to PDF.
Result: A browser window is displayed.
2 Choose the directory and the name of the export file.
3 Click Export.
Result: The export file is created.
4 A question window asks you to open or not the export file.
Click Yes to open the export file.
Click No to go back to the project workspace.

EIO0000001505 12/2014 187

eXLhoist Configuration Software

Section 7.4
Configuration

Configuration

What Is in This Section?

This section contains the following topics:
Topic Page
Device Identity 189
Parameters 191
Relay Assignment 194
Interlocking 198
Detected Applicative Alarms 199

188 EIO0000001505 12/2014

eXLhoist Configuration Software

Device Identity

Overview
From this tab, you can read generic information from the Remote Device:

EIO0000001505 12/2014 189

eXLhoist Configuration Software

Description
At the activation, the fields are clear.
Click the Read button to display generic information coming from the connected Remote Device.
If there is no Remote Device connected, you are informed by a popup and all fields are cleared.

Field Description
Reference Remote Device reference.
Firmware Version Firmware version of the Remote Device.
Format xxx.yyy (where xxx is major version and yyy is minor version).
ID ID of the Remote Device
Family eXLhoist
Code EAN13 Code EAN13 of the Remote Device.
ZART8L: 3606480610356
ZART8D: 3606480610363
ZART12D: 3606480610370
Last Download Date of the last load of a Configuration File in the Remote Device.
Application name Name of the project file (Last 30 characters).
Manufacturer www.schneider-electric.com
DTM Version Version of the DTM.
Configuration Information Version of the eXLhoist Configuration Software used at the project creation
Creation Version time (Never change after).
Configuration Information Version of the eXLhoist Configuration Software used at the last project
Last Modification Version modification time.

These information are updated and stored in the Remote Device after a download Configuration
File from PC.

190 EIO0000001505 12/2014

eXLhoist Configuration Software

Parameters

Overview
In this tab, you can configure the Wireless Remote Control System parameters.

EIO0000001505 12/2014 191

eXLhoist Configuration Software

Identification Setting
You can select the Wireless Remote Control System configuration between:
SINGLE
TANDEM

You must enter the Base Station ID:

Format: 00 80 F4 0X XX XX (0X XX XX is an hexadecimal value from 0 00 00 to 3 FF FF).
This ID can be read on the Base Station.
Click Label checkbox to enable the label management. Select in the listbox a label number
(0999). This label number is displayed on the ZARTD to identify the selected Base
Station/Bridge.

Start Access Sequence

The START access sequence is optional.
When START access sequence is enabled, the operator MUST enter this sequence to go in
START mode.
The START access sequence is enabled by default.
The default START access sequence is: 5, 6, 5, 6.
Click Enable checkbox to enable/disable it.
The allowed buttons for this sequence are 1, 2, 3, 4, 5, 6.
The sequence can have 1 to 6 steps.
Access sequence can use same button several times. For example: step 1 = 3 and step 4 = 3.

E-STOP RESET Sequence

The E-STOP RESET sequence is optional.
E-STOP RESET sequence is asked to the operator to reset the Remote Device after an E-STOP.
If reset sequence is empty or disable, the operator has to press the button 7 (trigger).
Click Enable checkbox to enable/disable it.
The allowed buttons for this sequence are 1, 2, 3, 4, 5, 6.
The sequence can have 1 to 6 steps.
E-STOP RESET sequence can use same button several times.
For example: step 1 = 3 and step 4 = 3.

192 EIO0000001505 12/2014

eXLhoist Configuration Software

Standby Time-out
The Remote Device goes automatically from START mode to STOP mode if no buttons are
pressed during the Standby Time-out delay.
You can modify the duration: 160 minutes.
The factory setting value is 15 minutes.

Power saving Time-out

When the Wireless Remote Control System is in STOP mode due to Standby Time-out, if no button
is pressed during this Power saving Time-out, the Remote Device automatically power OFF.
You can modify the duration: 1300 minutes.
The factory setting value is 15 minutes.

Horn duration
This value is the Horn duration activation during the Start procedure.
You can modify the duration: 160 seconds.
The factory setting value is 2 seconds.

EIO0000001505 12/2014 193

eXLhoist Configuration Software

Relay Assignment

Overview
In this tab, you can:
Configure the motion buttons.
Configure a selector.
Configure the auxiliary buttons.
Configure UOC function.
Configure the limit switches.
Configure the special functions.

194 EIO0000001505 12/2014

eXLhoist Configuration Software

Restriction Due To Remote Device

This tab is automatically modified according to the selected/connected Remote Device:

Reference Disable relay column Disable limit switches Disable buttons rows
group
ZART8L 13...18 Yes 1215+7
ZART8D - - 1215+7
ZART12D - - -

Generic Description
The main use of this tab is to configure the association between the buttons and the relays.
To associate a button to a relay:

Step Action
1 Click a cell to associate a button to a relay.

Result: The empty cell has now an associated symbol

2 To be more explicit, you can click in the Name text zone of a button to modify it (24 characters
maximum).

As long as the button is pressed, the associated relay(s) is(are) activated.

The cells in gray cannot be assigned.
4 relays maximum can be associated with the motion buttons (16+7).

Selector Configuration
The Selector configuration consists in:
In SINGLE configuration:
The selector is used to manage relays that are able to switch for example between 2 hooks or 2
trolleys

Step Action
1 Check the Selector Enable checkbox.
2 Select in the N Button listbox the button to be used as selector.
For ZART8: it is possible to assign button 10...11 to the selector.
For ZART12: it is possible to assign button 10...15 to the selector.
3 Select 2 or 3 in the Nb Position combobox.
4 Click a cell to associate a relay to a selector position.

EIO0000001505 12/2014 195

eXLhoist Configuration Software

In TANDEM configuration:
In this configuration, no any relays are used.
The selector is used to select Base Station to be piloted.

Step Action
1 Select, in the N Button combobox, the button to be used as selector.

The Use a Selector checkbox is checked and not modifiable.

The Number of position field is set to 3 and is not modifiable.
The relay assignment is the same for the 2 Base stations.

UOC Configuration
The UOC configuration consists in associate a motion axis to a relay.
This relay can be wired to the DRIVE Safe Torque Off (STO) or in serial with a contactor coil.

Step Action
1 Click the UOC Enable checkbox.
Note: There is an UOC function for the 3 axis.
2 Select the associated relay in the Relay combobox.
Result: Corresponding cells are automatically filled by a (U) symbol.
3 Enter the UOC delay (099.9 seconds).

For example:

The relay 14 is ON when one or more of relays 1, 2, 3 is ON.

When relays 1, 2 and 3 are OFF, the UOC delay starts.
The relay 14 goes OFF when the UOC delay is expired.
For more details, refer to UOC description (see page 105).
NOTE: This functionality is available in the complete version of the eXLhoist Configuration
Software.

196 EIO0000001505 12/2014

eXLhoist Configuration Software

Safeguarding Function Configuration

The Safeguarding function configuration consists in enable/disable the limit switches.
The association between motion buttons and limit switch inputs are unmodifiable:

Motion 1 1H 2 2H 3 3H 4 4H 5 5+7 6 6+7

button
Limit switch IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 IN17 IN18
input

When the limit switch is activated, the associated motion button is considered as unpressed and
the associated relays are switched OFF.

Step Action
1 Check the Enable checkbox of an input N (Input 7...input 18).

For more details, refer to limit switches description (see page 107).
NOTE: This functionality is available in the complete version of the eXLhoist Configuration
Software.

Special Functions Configuration

The special functions configuration consists in associate a special function to a relay.

Step Action
1 For each of the 4 special functions, click a cell to associate a relay.

The 4 special functions are:

Horn
Radio link
TANDEM 1+2
Safety relay image

For more information, refer to special functions description (see page 109).

EIO0000001505 12/2014 197

eXLhoist Configuration Software

Interlocking

Overview
In this tab, you can configure the buttons combinations that cannot operate simultaneously.

Step Action
1 Click a cell to interlock (or not) 2 buttons (or buttons combinations).

Result: When the buttons are interlocked, the empty cell has now an associated symbol .

Example of the factory setting:

The button 1 and 2 are associated to the same axis, for the opposites directions.
The button 1 must not operate while the button 2 is pressed.
The button 2 must not operate while the button 1 is pressed.
If the buttons are pressed simultaneously, the movement is stopped.

198 EIO0000001505 12/2014

eXLhoist Configuration Software

Detected Applicative Alarms

Overview
In this tab, you can configure the Applicative Alarm states.

The Base Station can provide detected alarms information to the ZARTD.
Voltage free sensors can be connected to Base Station.

Step Action
1 Click High or Low to select the active state of each alarm.
With a NO type switch, select High.

For more information, refer to Special functions description (see page 103).

EIO0000001505 12/2014 199

eXLhoist Configuration Software

200 EIO0000001505 12/2014

Harmony eXLhoist
Maintenance / Device Replacement
EIO0000001505 04/2014

Chapter 8
Maintenance / Device Replacement

Maintenance / Device Replacement

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
8.1 Maintenance 202
8.2 Device Replacement 203
8.3 Remote Device Resets 211

EIO0000001505 12/2014 201

Maintenance / Device Replacement

Section 8.1
Maintenance

Maintenance

Regular Cleaning

Remote Device Cleaning

When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral
detergent, wring the cloth tightly, and wipe the display.

NOTICE
EQUIPMENT DAMAGE
Do not use paint thinner, organic solvents, or a strong acid compound to clean the equipment.
Failure to follow these instructions can result in equipment damage.

Periodic Check Points

Annual check point for the ZARBW Base Station: check the good terminal block tightening.
For more information, refer to the Safety chapter (see page 53).

202 EIO0000001505 12/2014

Maintenance / Device Replacement

Section 8.2
Device Replacement

Device Replacement

Overview
The Configuration File management allows some device replacement, without tool.

What Is in This Section?

This section contains the following topics:
Topic Page
Base Station Replacement 204
ZARTD Replacement 207
ZART8L Device Replacement 210

EIO0000001505 12/2014 203

Maintenance / Device Replacement

Base Station Replacement

New Base Station Replacement

Follow the procedure to replace a Base Station by a new one:

Step Action
1 Execute a Remote Pairing Reset (see page 211).
2 Install the new Base Station.
3 Power ON the new Base Station.
4 Place yourself with the Remote Device to an appropriate distance from the Base Station (around
10 m (32.8 ft)).
5 Press only the ON/START/Horn button on the Remote Device more or equal than 1 s.
Result: The Remote Device displays the ID list of detected Base Station:

6 Selects the ID of the new Base Station with buttons 5 and 6.

7 Press the button 7 (trigger) to validate.
Result:

8 Select the validation cell (check symbol) with buttons 1 and 2.

204 EIO0000001505 12/2014

Maintenance / Device Replacement

Step Action
9 Press the button 7 (trigger) to validate.
Result: The Remote Device propose to load the Configuration File from the Base Station to the
Remote Device.

10 Select the cancel cell (X) with buttons 1 and 2.

11 Press the button 7 (trigger) to validate.
12 The Remote Device propose to load the Configuration File from the Remote Device to the Base
Station.

Select the validation cell (check symbol) with buttons 1 and 2.

EIO0000001505 12/2014 205

Maintenance / Device Replacement

Step Action
13 If the Configuration File has a transfer password, a padlock is displayed:

Enter the Configuration File transfer code with the buttons 1 to 6.

The default transfer password is 5, 6, 5, 6.
14 Press the button 7 (trigger) to validate.
Result: The Remote Device loads the Configuration File from the Remote Device to the Base
Station.

15 Wait for the end of the Configuration File load.

Result: The Wireless Remote Control System is in STOP mode (see page 123).
It is recommended to do again an Acceptance Test (see page 75).

206 EIO0000001505 12/2014

Maintenance / Device Replacement

ZARTD Replacement

Replacement of a ZARTD by an out-of-the-box One

Procedure to replace an out of work ZARTD by an out-of-the-box one:

Step Action
1 Power ON the Base Station.
2 Place yourself with the Remote Device to an appropriate distance from the Base Station (around
10 m (32.8 ft)).
3 Press only the ON/START/Horn button on the Remote Device more or equal than 1 s.
Result: The Remote Device displays the ID list of detected Base Station:

4 Selects the ID of the appropriate Base Station with buttons 5 and 6.

5 Press the button 7 (trigger) to validate.
Result:

6 Select the validation cell (check symbol) with buttons 1 and 2.

EIO0000001505 12/2014 207

Maintenance / Device Replacement

Step Action
7 Press the button 7 (trigger) to validate.
Result: The Remote Device propose to load the Configuration File from the Base Station to the
Remote Device.

8 Select the validation cell (check symbol) with buttons 1 and 2.

9 Press the button 7 (trigger) to validate.
Result: The Remote Device loads the Configuration File from the Base Station to the Remote
Device.

10 Wait for the end of the Configuration File load.

Result: The Wireless Remote Control System is in Stop mode (see page 123).
It is recommended to do again an Acceptance Test (see page 75).

208 EIO0000001505 12/2014

Maintenance / Device Replacement

Replacement of a ZARTD by an Already Configured One

Replacement of an out of work ZARTD by an already configured one:

Step Action
1 Do a Remote Factory Reset (see page 211).
2 Execute the procedure Replacement of an out of Work ZARTD by a New One (see page 207).

EIO0000001505 12/2014 209

Maintenance / Device Replacement

ZART8L Device Replacement

Replacement of an ZART8L
Procedure to replace an out of work ZART8L:

Step Action
1 Connect the Remote Device to a PC (see page 165).
2 Start the eXLhoist Configuration Software (see page 178).
3 Open an existing project (see page 180).
4 Select Communication Store to Device.
5 Wait for the end of the Configuration File load in the Remote Device.
6 Disconnect the Remote Device to the PC.
7 Power ON the Base Station.
8 Power ON the Remote Device.
9 The Configuration File is automatically loaded from the Remote Device to the Base Station.
During the load, the START LED and 2 LED are flashing.
Wait for the end of the Configuration File load.

Result: The Remote Device goes to STOP mode (see page 123).
It is recommended to redo an Acceptance Test (see page 75).

210 EIO0000001505 12/2014

Maintenance / Device Replacement

Section 8.3
Remote Device Resets

Remote Device Resets

Procedure

Step Action
1 Power ON the Remote Device.
2 On the rear of the Remote Device, unscrew the 2 screws.
3 Remove the cover.
4 Press and maintain the reset button for the appropriate duration (see page 212).
For the ZARD:
When the first delay is reached (for Pairing reset), When the second delay is reached (for Factory
the remote displays: reset), the remote displays:

5 Release the reset button.

5 Place back the cover.
6 Screw the 2 screws to mount the cover.

EIO0000001505 12/2014 211

Maintenance / Device Replacement

Remote Device rear view:

1 Cover
2 RJ45 connector
3 Reset button

Reset Information

Title t = Reset button Remote Device reaction

duration press
Simple reset t<5s Remote Device reboot.

Pairing reset 5 s t < 20 s Remote Device reboot.

Erase in the remote memory the stored Base Station ID. The remote is no
more paired with Base Station.
Factory reset t > 20 s Remote Device reboot.
Erase in the remote memory the stored Base Station ID. The remote is no
more paired with Base Station.
Delete the Configuration File. The Remote Device goes back to factory
settings.

212 EIO0000001505 12/2014

Harmony eXLhoist

EIO0000001505 04/2014

Appendices

EIO0000001505 12/2014 213

214 EIO0000001505 12/2014
Harmony eXLhoist
Architecture Examples
EIO0000001505 04/2014

Appendix A
Architecture Examples

Architecture Examples

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Tested Architectures 216
Vacuum/Magnetic Application Example 221
Room Lighting Application Example 224

EIO0000001505 12/2014 215

Architecture Examples

Tested Architectures

Overview
Schneider Electric provides the basis of tested architecture. You can adapt these architectures to
your individual requirements. NOTE: the architectures specified have been tested under actual
service conditions. Your specific application requirements may be different from those assumed
for these projects. In that case, you have to adapt the architecture to your particular needs. To do
so, you need to consult the specific product documentation that you may find necessary to modify
or adapt. Pay particular attention and conform to any safety information, different electrical
requirements, and normative standards that would apply to your modifications and/or adaptations.
Some or all of the architectures may contain recommendations of products that are not available
in your country or locality, or may imply or recommend wiring, products, procedures, or controller
logic and/or functions that are in conflict with your local, regional, or national electrical or safety
codes and/or normative standards.

WARNING
REGULATORY INCOMPATIBILITY
Be sure that all equipment applied and systems designed comply with and conform to all
applicable local, regional, and national regulations and standards.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

The E-STOP of the Remote Device is SIL3.
Drive1, Drive2, and Drive3 are motor drives

220 EIO0000001505 12/2014

Architecture Examples

Vacuum/Magnetic Application Example

Description
A possible use of auxiliary buttons is a Vacuum/Magnetic function.

Vacuum/Magnetic Description
Triggering Vacuum/Magnetic ON button is assigned to 1 relay.
When the operator presses the Vacuum/Magnetic ON button, the magnetic is activated
through the associated relay.
Releasing To release the load, simultaneously press Vacuum/Magnetic OFF 1 and Vacuum/Magnetic
OFF 2 buttons.
Vacuum/Magnetic OFF 1 button should be assigned to 1 NO+NC relay.
Vacuum/Magnetic OFF 2 button should be assigned to 1 different NO+NC relay.

Configuration
Example of system configuration

Topic Configured button Associated relay

Vacuum/Magnetic ON 13 Q16
Vacuum/Magnetic OFF 1 14 Q17
Vacuum/Magnetic OFF 1 15 Q18

As already done in the factory setting, it is recommanded to use buttons at different sides of
Remote Device for load release function (operator uses both hands).

EIO0000001505 12/2014 221

Architecture Examples

Wiring Example

V_M_H1 V hold command magnetic 48230 Vac

V_M_H2 V hold power magnetic 48230 Vac

222 EIO0000001505 12/2014

Architecture Examples

NOTE:
The Magnetic OFF flash is ON only in the 2 following cases:
When the operator presses at least one of the Magnetic OFF buttons.
If one the Magnetic OFF relay is welded. In this case, a maintenance action shall be done
(Otherwise it is enough to press the other Magnetic OFF button for releasing the load).
The power supply choice is the OEM responsibility. It depends on the risk analysis.

EIO0000001505 12/2014 223

Architecture Examples

Room Lighting Application Example

Description
It is possible to manage room lighting applications. An auxiliary button commands an impulse relay
on the room lighting circuit.

Configuration
There is no specific configuration needed. You have to associate an auxiliary button to a relay.

Wiring Example

NOTE: Schneider Electric offers modular impulse relays which are bistable switches designed to
control load power mainly for lighting applications.

224 EIO0000001505 12/2014

Harmony eXLhoist
Glossary
EIO0000001505 04/2014

Glossary

A
AWG
(American wire gauge) The standard that specifies wire section sizes in North America

C
CCF
(Common Cause of Failure)
CSA
(Canadian standards association) The Canadian standard for industrial electronic equipment in
hazardous environments.

D
DTM
(Device Type Manager) Classified into 2 categories:
Device DTMs connect to the field device configuration components.
CommDTMs connect to the software communication components.

The DTM provides a unified structure for accessing device parameters and configuring, operating,
and diagnosing the devices. DTMs can range from a simple graphical user interface for setting
device parameters to a highly sophisticated application capable of performing complex real-time
calculations for diagnosis and maintenance purposes.

E
E-STOP
Emergency stop (according to EN ISO13850:2008) function that is intended to:
avert arising, or reduce existing, hazards to persons, damage to machinery or to work in
progress,
be initiated by a single human action.

EMC
ElectroMagnetic Compatibility
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).

EIO0000001505 12/2014 225

Glossary

F
FE
(Functional Earth) A common grounding connection to enhance or otherwise allow normal
operation of electrically sensitive equipment (also referred to as functional ground in North
America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose
other than shock protection, and may normally carry current. Examples of devices that use
functional earth connections include surge suppressors and electromagnetic interference filters,
certain antennas, and measurement instruments.
Firmware
The operating system (OS) of a device

H
hex
(hexadecimal)
HFT
(Hardware Fault Tolerance)

I
IEC
(International Electrotechnical Commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IP
(Ingress Protection) The protection classification according to IEC 60529.

L
LED
(Light Emitting Diode) An indicator that illuminates under a low-level electrical charge.

226 EIO0000001505 12/2014

Glossary

M
MAC address
(Media Access Control address) A unique 48-bit number associated with a specific piece of
hardware. The MAC address is programmed into each network card or device when it is
manufactured.
MTTF
(Mean TIme To Failure)

N
NC
(Normally Closed) A contact pair that closes when the actuator is de-energized (no power is
applied) and opens when the actuator is energized (power is applied).
NEMA
(National Electrical Manufacturers Association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
NO
(Normally Open) A contact pair that opens when the actuator is de-energized (no power is applied)
and closes when the actuator is energized (power is applied).

P
PC
(Personal Computer)
PELV
(Protective Extra Low Voltage)
PFD
(Probability of Failure on Demand)
PL
(Performance Level)
PST
(Process Safety Time)

EIO0000001505 12/2014 227

Glossary

R
RJ45
A standard type of 8-pin connector for network cables.

S
SELV
(Safety Extra Low Voltage) A system that follows IEC 61140 guidelines for power supplies is
protected in such a way that voltage between any 2 accessible parts (or between 1 accessible part
and the PE terminal for class 1 equipment) does not exceed a specified value under normal
conditions or under inoperable conditions.
SFF
(Safe Failure Fraction)
SIL
(Safety Integrity Level) (according to IEC 61508)
START warning time
Time between the STOP mode and START mode. During this time, the Horn is activated, the
motion and auxiliary function are not enabled.
STO
(Safe Torque Off).

U
UL
(Underwriters Laboratories) A US organization for product testing and safety certification.
UOC
(Unintended Operating Control) The UOC function allows control of a drive STO input.

228 EIO0000001505 12/2014

List of GEDA Empaneled 291 Vendors Category 9 PDF
100% (1)
List of GEDA Empaneled 291 Vendors Category 9 PDF
11 pages
Electra Professional
No ratings yet
Electra Professional
379 pages
Powerxl Communication Manual Mn040010en
No ratings yet
Powerxl Communication Manual Mn040010en
240 pages
Etg Analog 4u Audio Exchange en 07
No ratings yet
Etg Analog 4u Audio Exchange en 07
75 pages
Operation Decisionmaker 550
100% (5)
Operation Decisionmaker 550
236 pages
Série 8v - Manual Inglês
67% (3)
Série 8v - Manual Inglês
51 pages
MANUAL
No ratings yet
MANUAL
344 pages
Guardmaster Configurable Safety Relay: User Manual
No ratings yet
Guardmaster Configurable Safety Relay: User Manual
190 pages
Rytec System 4 Install Owners 12 19 11
100% (2)
Rytec System 4 Install Owners 12 19 11
72 pages
Socomec MASTERYS BC+ 100-160
No ratings yet
Socomec MASTERYS BC+ 100-160
64 pages
Manual Combivert KEB PDF
100% (1)
Manual Combivert KEB PDF
50 pages
Delta - Delta XL IEC Technical Manual MS14878
No ratings yet
Delta - Delta XL IEC Technical Manual MS14878
150 pages
Emerson Wireless Totalizer 705
No ratings yet
Emerson Wireless Totalizer 705
70 pages
tp6750 PDF
No ratings yet
tp6750 PDF
244 pages
Hfe Onkyo Ht-r667 Service
100% (1)
Hfe Onkyo Ht-r667 Service
176 pages
PDF Operator Manual Hectronic Remote Control Compress
No ratings yet
PDF Operator Manual Hectronic Remote Control Compress
24 pages
Micro 5 Guide
No ratings yet
Micro 5 Guide
170 pages
Guardshield Safety Light Curtain: User Manual
No ratings yet
Guardshield Safety Light Curtain: User Manual
192 pages
m1000 Base
No ratings yet
m1000 Base
174 pages
Sto Hmi
No ratings yet
Sto Hmi
98 pages
Cr30 Allen Bradley
No ratings yet
Cr30 Allen Bradley
190 pages
Micro820 Programmable Controllers: User Manual
No ratings yet
Micro820 Programmable Controllers: User Manual
150 pages
CC612 D00254 M Xxen
No ratings yet
CC612 D00254 M Xxen
34 pages
Operating Instructions 8200 Vector Frequency Inverter PROFIBUS en
No ratings yet
Operating Instructions 8200 Vector Frequency Inverter PROFIBUS en
212 pages
Carte Eps Abb Irc
No ratings yet
Carte Eps Abb Irc
84 pages
Motorola CM-5000 Basic Serv 2007
No ratings yet
Motorola CM-5000 Basic Serv 2007
66 pages
Application Manual: Electronic Position Switches
No ratings yet
Application Manual: Electronic Position Switches
80 pages
Tait TB7100
No ratings yet
Tait TB7100
124 pages
LENCE 8400 PROTEC Manual
No ratings yet
LENCE 8400 PROTEC Manual
198 pages
Guardshield 450L Poc and 450L Pac Safety Light Curtain: User Manual
No ratings yet
Guardshield 450L Poc and 450L Pac Safety Light Curtain: User Manual
192 pages
Armorstart® Distributed Motor Controller: User Manual
No ratings yet
Armorstart® Distributed Motor Controller: User Manual
318 pages
193 Um015 - en P PDF
No ratings yet
193 Um015 - en P PDF
736 pages
280 Um002 - en P
No ratings yet
280 Um002 - en P
386 pages
Manual Ats - Tp6834
No ratings yet
Manual Ats - Tp6834
48 pages
Masterys BC: Installation and Operating Manual
No ratings yet
Masterys BC: Installation and Operating Manual
40 pages
Ethernet/Ip and Controlnet To Foundation Fieldbus Linking Devices
No ratings yet
Ethernet/Ip and Controlnet To Foundation Fieldbus Linking Devices
106 pages
Manual Atl Sauter Oper Inst Ba 695 Disc Tool Turret PDF
No ratings yet
Manual Atl Sauter Oper Inst Ba 695 Disc Tool Turret PDF
40 pages
PacDrive3 LMC ECO HardwareGuide
No ratings yet
PacDrive3 LMC ECO HardwareGuide
151 pages
Invertek Optidrive Eco Manual
No ratings yet
Invertek Optidrive Eco Manual
76 pages
CC-Link IE Field Network Basic Reference Manual
No ratings yet
CC-Link IE Field Network Basic Reference Manual
74 pages
E82ZAFPC0xx - PROFIBUS-DP FIF Module - v4-0 - EN
No ratings yet
E82ZAFPC0xx - PROFIBUS-DP FIF Module - v4-0 - EN
94 pages
Manual Gasgard XL
No ratings yet
Manual Gasgard XL
58 pages
11.DB.17.004 ELMON Rail 41-322 41-822 Manual Rev 03 US
No ratings yet
11.DB.17.004 ELMON Rail 41-322 41-822 Manual Rev 03 US
20 pages
Evo192 Ei04
No ratings yet
Evo192 Ei04
147 pages
Guardmaster Configurable Safety Relay: User Manual
No ratings yet
Guardmaster Configurable Safety Relay: User Manual
188 pages
Masterys BC 10 40 - Instruction Manual - 2019 06 - Iommasbcxx0g en 00 - en I
No ratings yet
Masterys BC 10 40 - Instruction Manual - 2019 06 - Iommasbcxx0g en 00 - en I
60 pages
Leuze MLC 520
No ratings yet
Leuze MLC 520
63 pages
E3 Plus
No ratings yet
E3 Plus
276 pages
CC-Link IE Field Network Basic Reference Manual
No ratings yet
CC-Link IE Field Network Basic Reference Manual
70 pages
Npower OptionsManual Sl-24533
No ratings yet
Npower OptionsManual Sl-24533
148 pages
Operator'S Manual Exxxxx-Xxx-X: E Series Valves
No ratings yet
Operator'S Manual Exxxxx-Xxx-X: E Series Valves
24 pages
D3 D5 Installation Manual
100% (1)
D3 D5 Installation Manual
48 pages
Treatment of Police Towards Poor
No ratings yet
Treatment of Police Towards Poor
8 pages
3RG7843 en
No ratings yet
3RG7843 en
62 pages
5 Tricky MCQs On Fractions
No ratings yet
5 Tricky MCQs On Fractions
12 pages
Linx Control System PDF
No ratings yet
Linx Control System PDF
56 pages
M3000
No ratings yet
M3000
174 pages
D5 Motor User Manual
0% (2)
D5 Motor User Manual
48 pages
TP 5990
100% (1)
TP 5990
40 pages
1 - The Prehistoric Ages - How Humans Lived Before Written Records
No ratings yet
1 - The Prehistoric Ages - How Humans Lived Before Written Records
4 pages
Reference Manual: GPS-Based Time Reference
No ratings yet
Reference Manual: GPS-Based Time Reference
78 pages
Rt420 Manual en
No ratings yet
Rt420 Manual en
78 pages
Benefits of Ziyarat Ashura (Urdu)
100% (1)
Benefits of Ziyarat Ashura (Urdu)
0 pages
Lenovo Services Guide For ANZ Customers 2017
No ratings yet
Lenovo Services Guide For ANZ Customers 2017
14 pages
Module in Gymnastics
No ratings yet
Module in Gymnastics
46 pages
Grade 12 Worksheet 1 Entrepreneurship
No ratings yet
Grade 12 Worksheet 1 Entrepreneurship
2 pages
The Queer Business of Casting Gay Characters On U.S. Television
No ratings yet
The Queer Business of Casting Gay Characters On U.S. Television
16 pages
151849529-Development of Roman Legal System
No ratings yet
151849529-Development of Roman Legal System
5 pages
Building Inspection Report
No ratings yet
Building Inspection Report
8 pages
The Secret Garden
No ratings yet
The Secret Garden
10 pages
J 2015 SCC OnLine Bom 3086 2015 2 AIR Bom R Cri 911 Ponriswanttks Lawchristuniversityin 20241118 214504 1 7
No ratings yet
J 2015 SCC OnLine Bom 3086 2015 2 AIR Bom R Cri 911 Ponriswanttks Lawchristuniversityin 20241118 214504 1 7
7 pages
FC Julia Bradbury
No ratings yet
FC Julia Bradbury
10 pages
Office Performance Commitment and Review (Opcr) : Cotabato Foundation College of Science and Technology
No ratings yet
Office Performance Commitment and Review (Opcr) : Cotabato Foundation College of Science and Technology
2 pages
Practical Program Sheet
No ratings yet
Practical Program Sheet
4 pages
Unidirectional Knife Gates Valves Series 950 4-27-2020
No ratings yet
Unidirectional Knife Gates Valves Series 950 4-27-2020
8 pages
Marketing Plan
No ratings yet
Marketing Plan
13 pages
Pyramid - Suppressed Transmission - Use Archaeology To Uncover Hidden Adventure Ideas
No ratings yet
Pyramid - Suppressed Transmission - Use Archaeology To Uncover Hidden Adventure Ideas
4 pages
Current Affairs Pointer, Weekly 08 May To 15 May, 2024
No ratings yet
Current Affairs Pointer, Weekly 08 May To 15 May, 2024
11 pages
Deepak
No ratings yet
Deepak
4 pages
Shree Siddaganga Institute of Nursing Sciences and Research Centre
No ratings yet
Shree Siddaganga Institute of Nursing Sciences and Research Centre
8 pages
A Study To Determine The Prevalence of Different Types of Anemia and Assessing Its Prescription Patterns in A Teritary Care Hospital
No ratings yet
A Study To Determine The Prevalence of Different Types of Anemia and Assessing Its Prescription Patterns in A Teritary Care Hospital
16 pages
Impromptu PT Rubric
No ratings yet
Impromptu PT Rubric
1 page
Depliant Diaper Feeder
No ratings yet
Depliant Diaper Feeder
8 pages
KSRTC - Karnataka.gov - in WWW - Ksrtc.in: - / / E-Ticket/Reservation Voucher
No ratings yet
KSRTC - Karnataka.gov - in WWW - Ksrtc.in: - / / E-Ticket/Reservation Voucher
2 pages
Units, Dimension and Conversion Notes
No ratings yet
Units, Dimension and Conversion Notes
3 pages
Opt II Account 3011 A
No ratings yet
Opt II Account 3011 A
4 pages
9th Class Phase II Test Biology Chap 06.7.8
No ratings yet
9th Class Phase II Test Biology Chap 06.7.8
3 pages
What Is Sub Query? Explain The Properties of Sub Query. - Google Search
No ratings yet
What Is Sub Query? Explain The Properties of Sub Query. - Google Search
5 pages
ChatGPT for Business: Strategies for Success
From Everand
ChatGPT for Business: Strategies for Success
Matthew C. Smith
1/5 (1)
The Linux Terminal for Advanced Users - The Command Line Made Easy: First Edition
From Everand
The Linux Terminal for Advanced Users - The Command Line Made Easy: First Edition
Michael Basler
No ratings yet
Gray Hat Hacking the Ethical Hacker's
From Everand
Gray Hat Hacking the Ethical Hacker's
Çağatay Şanlı
5/5 (1)
Cybersecurity for Executives: A Guide to Protecting Your Business
From Everand
Cybersecurity for Executives: A Guide to Protecting Your Business
Matthew C. Smith
No ratings yet
Content Creation Revolution with chatGPT
From Everand
Content Creation Revolution with chatGPT
Maria Cowen
No ratings yet
Software Patterns Made Easy
From Everand
Software Patterns Made Easy
Justice Nanhou
No ratings yet
Securing ChatGPT: Best Practices for Protecting Sensitive Data in AI Language Models
From Everand
Securing ChatGPT: Best Practices for Protecting Sensitive Data in AI Language Models
Matthew C. Smith
No ratings yet