Project:
Subject: Pumps Head Calculation
Main sewage pumping station
a) Static Head
Pipe Crown highest level - Pit minimum water level = Static Head = 13.43 m
Grading/Ground Level = 5.00 m
Invert level of inlet pipe = -0.03 m
Ground highest level = 8.00 m suggested
Pipe Crown highest level = 6.80 m
Pit Bottom level = -7.63 m
Pit minimum allowable water level = -6.63 m
b) Head losses in Pipe lines
Head losses in fiberglass pipe lines according to American Water Works Association Manual M45
i.a) Head loss in pipe (Darcy-Weisbach)
Pipe Length L= 1920.00 m 6,299.5200 ft
Pipe Diameter D= 0.50 m 1.6405 ft
Flow (3 pumps at duty) Q= 306.00 l/s 4,850.9874 g/m
Water Velocity V= 1.56 m/s 5.1133 ft/s
Reynolds number Re= 838,830.0914 4000 Turbulent flow
Moody friction factor Ft = 0.0120
Friction loss in pipe Hf = 5.69 m 18.6825 ft
1 meter = 3.2810 ft
1 cubic meter = 264.2000 gal
1 cubic meter/hour = 4.4030 gallon/minute [US]
1 liter/second = 15.8529 gallon/minute [US]
Acceleration of gravity g = 9.8 m/s = 32.1538 ft/s
Kinematic Viscosity = 0.00001 ft/s
Reynolds number Re= ID * V / ID = pipe inside diameter
Simplified Colebrook equation Ft =1 / [1.8 Log (Re/7)]
Darcy-Weisbach Equation Hf = (Ft * L * V) / (2* ID * g)
Losses in valves and fittings Hf= K * V / 2g
i.b) Head loss in pipe (Hazen williams)
Hazen williams losses= 6.31 m
Conclusion : after calculating losses in two methods (Darcy-weisbach and Hazen-williams)
we chose the highest value.
ii) Head loss in valves and fittings
Fitting type Quantity K factor Total K factor
32 Elbow 5.00 0.50 2.50
22.5 Elbow 3.00 0.50 1.50
11.25 Elbow 3.00 0.50 1.50
Gate Valve 1.00 0.20 0.20
Total = 5.7000
Head losses valves and fittings Hf = 0.7063 m
iii) Head losses for each single pump valves and fittings
Pipe Diameter D= 0.35 m
Flow Q= 102.00 l/s
Water Velocity V= 1.06 m/s
Fitting type Quantity K factor Total K factor
90 Elbow 2.00 0.50 1.00
Tee 1.00 1.70 1.70
Reducer 1.00 0.70 0.70
Gate Valve 1.00 0.20 0.20
Check valve 1.00 2.00 2.00
Total = 5.6000
Head losses valves and fittings Hf = 0.3211 m
Overall pump head required = 20.77
Pump head with 20% safety factor 25 m