Hydraulic Screw Pumps

HSP

DESCRIPTION
GENERAL

These pumps are suitable for

industrial applications where
high reliability and low noise
are required.

They produce very low vibra-

tion, pulsation and guarantee a
long life for your applications.

They are optionally coupled

with reliable electrical motors
and can be used in many kinds
of hydraulic applications.

The pumps are equipped with

an integrated pressure relief
valve.

APPLICATION

Hydraulic/Lube
Cooling
Fluid transferring
Lubrication
July 2013
 CONSTRUCTION

(a) Mounting flange

(b) Seal
(c) O-ring seal
(d) Body
(e) Main Screw
(f) Satellite Screw
(g) Gasket
(h) Suction Cover

The HSP are volumetric pumps transferring the pressure axially. Internally there are three moving parts:
the main screw is the only driven part and it transmits the movement to the two satellite screws.

PUMP SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Types HSP (E) - External, HSP (S) - Submersible
Outlet pressure (without bypass) 40 bar continuous - 50 bar intermittent

Inlet pressure Min. 0.7/ Max. 3 bar

Viscosity From 4 up to 3,000 mm/s
Ambient temperature From -20 up to +60C
Hydraulic temperature From -20 up to +180C
Flanges ISO 3019/2 IEC Standard (for directed coupling with motor)
Connections SAE 3000 / BSP ISO 228
Installation position Free for HSP E / submerged (totally or partially) for HSP S
Drive loading No axial or radial loads
Shaft rotation Clockwise viewed at the shaft end
Groups 20 - 25 - 32 - 40 - 45 - 55 - 60 - 70 - 80 - 90 - 110
Flows From 8 up to 3,200 Lt/min (at 2,850 rpm)
Fluids Mineral oil HLP, HVLP
Ecologic fluids HETG,HEPG,HEE
Synthetic fluid
HFDR phosphate ester
Lubrication high viscosity oils (*)
Special synthetic fluid: MIL-H, SKYDROL (special on request)

Seals NBR, VITON, FPM, EPDM

Noise From 52 up to 68 dB(A) at 2,850 rpm
Pump body (standard) Extruded aluminium alloy
Pump body (optional) Cast iron, stainless steel
Screw Steel for primary screw, cast iron for secondary screw
Filtration Permissible degree of fluid contamination
NAS 1638, class 10 or ISO 4406 21/19/16
Recommended filtration m 25 at 75
July 2013

Maintenance No maintenance required

* : For high viscosity applications and/or oil-air emulsions, please check with us the suitable pump model.
The data shown in the brochure can change without notice. For special applications - please contact HYDAC Pty Ltd.

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MODEL CODE
HSP HSP20 - E - 3 - HL - B5 - SD - V - B10 - AX - BB
Size
HSP20 = Group size
HSP20, HSP25, HSP32, HSP40,
HSP45, HSP55, HSP60, HSP70.

Type
E = External
S = Submersible

Displacement
cc/rev = 3 - 291 (larger displacements available)
Flow is dependant on may factors. i.e. viscosity, pressure etc.

Viscosity range
HL = Hydraulic/Lube

Direct drive / Mounting flange

B5 = Direct drive pump
B14 = Direct drive pump (Only applicable to HSP20)
ISO = Mounting flange for bell housing units

Shaft diameter / Key size

SD14/5 = 14 mm shaft/ 5 mm key size
SD19/6.5 = 19 mm shaft/ 6.5 mm key size
SD24/8.5 = 24 mm shaft/ 8.5 mm key size
SD28/8.5 = 28 mm shaft/ 8.5 mm key size
SD32/10 = 32 mm shaft/ 10 mm key size

Shaft seal
V = Viton
B = Buna
E = EPDM
F = FPM

Internal bypass
BX = Blocked
B5 = 5 bar
B10 = 10 bar
B15 = 15 bar

Suction port configuration

AX = Axial
PD = Perpendicular

Port type and size

1st letter = Suction port size (B=1/2 suction port size) Based on VG46. For higher viscosity contact us.
2nd letter = Discharge port size (B=1/2 discharge port size) NPSH - Expressed in BAR (Gauge pressure)

ISO 228 (BSPP) SAE 3000 (Code 61) Net Positive Suction Head Displacement
Type Port size Type Port size DN Size Group Recom. Min. Group cc/rev
B 1/2 I 1 20 HSP20 0.2 0.1 HSP20 3,4,5,7
C 3/4 J 1 1/4 32 HSP25 0.2 0.1 HSP25 9
D 1 K 1 1/2 40 HSP32 0.2 0.1 HSP32 13,20,27
E 1 1/4 L 2 50 HSP40 0.2 0.1 HSP40 36,45,55
F 1 1/2 M 2 1/2 65 HSP45 0.2 0.1 HSP45 65,76
G 2 N 3 80 HSP55 0.2 0.1 HSP55 91,100,110,138
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H 2 1/2 O 3 1/2 90 HSP60 0.2 0.1 HSP60 160, 182

Q 3 P 4 100 HSP70 0.2 0.1 HSP70 291

R 4

S 5 Note: Please refer to dimensions table (Page 4) for available port sizes. Not all combinations are possible.

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 DIMENSIONS
HOLLOW SHAFT (DIRECT DRIVE)

Flange Shaft Suction Discharge Pump

Type E F d1 T U A A M H2 d2 d3 d4 L3 L3 L1 G kg
Std Opt Std Opt

HSP20 - B14 6.5 85 104 14.3 5 1/2 1/2 1/2 25 59 59 21 140 160 53 78 1.5
BSPP-Axial BSPP-Radial BSPP

HSP20 - B5 11 165 200 19.3 6.5 1/2 1/2 1/2 25 59 59 21 155 175 53 78 1.5
16.2 BSPP-Axial BSPP-Radial BSPP

HSP25 10.5 165 200 19.3 6.5 3/4 3/4 1/2 27.5 65 65 40.5 182 182 64 87 2.5
(Axial) BSPP-Radial BSPP

HSP32 12 165 200 24 8.5 1 1 1 41 95.5 94 26 195 242 84.7 123 5

BSPP SAE SAE

HSP40 14 215 251 28 8.5 1 1 1 46.5 112 108 35 247 304 104.5 149.5 7
BSPP SAE SAE

STANDARD SHAFT (BELL HOUSING)

Flange Shaft Suction Discharge Pump

Type B E F d1 A D T U A A M H2 C d2 d3 d4 L3 L3 L1 G kg
Stnd Opt Std Opt

HSP45 125 14 160 188 55 32 35 10 2 2 1 51,5 64.5 126.5 122.5 50 331 375 75.4 189.7 11
BSPP SAE SAE

HSP55 160 18 200 235 55 32 35 10 2 2 2 55 64.5 148.5 142.5 46 338.5 402.5 83.5 203 15.5
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BSPP SAE SAE

HSP60 160 18 200 235 55 32 35 10 3 3 2 63 65.5 160 155 49 358 440 83.5 228 25
BSPP SAE SAE

HSP70 200 22 250 300 55 32 35 10 3 3 3 73 65.5 180 180 71 432 507 94.5 278.5 30
SAE SAE SAE

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MOTOR SELECTION
HOLLOW SHAFT (DIRECT DRIVE)
Motor 71 80 90 100 112 132
SD14 SD19 SD24 SD28 SD28 SD38
HSP20 B14

B5

HSP25 B5

HSP32 B5

HSP40 B5

HSP45 B5

HSP55 B5
Stock Items
HSP60 B5
Available on request
HSP70 B5

VISCOSITY / TEMPERATURE GRAPH

July 2013

5
 WARNINGS AND RECOMMENDATIONS

SUCTION DESIGN
These types of pumps are designed to work with positive suction ahead. Therefore, it is preferable to install these
pumps below or at fluid tank level.

HOLLOW SHAFT
Remove plastic plugs from outlet and inlet ports.
To facilitate venting, ensure the suction port is always at the top.

Proceed as follows:
Check the motor: Verify the perpendicular aspect of the
flange to the motor shaft: 0.05mm max allowed.
The use of IP55 / 65 motor is suggested.
Warranty is void if motor is outside the recommended tolerance.
Put the motor in a vertical position, as per diagram.
The pump has to enter freely over the shaft of the electric motor.
Do not use excessive force. If necessary remove and Fig 1. Hollow Shaft Mounting
polish the key shaft of the electric motor.
After you have tightened the four mounting screws, check that
the pump-motor group turns freely by rotating the
motor fan. If it does not turn, the shafts may be misaligned.
Recheck tolerances.

COUPLINGS WITH BELL HOUSINGS

Flexible couplings are intended to provide a mechanically flexible connection for two aligned shaft-ends. Flexible cou-
plings are not intended to compensate for major angular or parallel shaft misalignment. The allowable misalignment
varies with the type of coupling. Any improvement in alignment beyond coupling manufacturers minimum specification
will extend pump, mechanical seal or packing, coupling, and driver service life by reducing bearing loads and wear.

BELTS AND SHEAVES

It is not recommended to belt drive HYDAC SCREW PUMPS if they are not specifically designed for this purpose. It is
generally not acceptable to belt drive pumps with ratings in excess of 40 bar (580 psi) differential pressure.
Contact HYDAC PTY LTD if not sure whether a particular pump can be belt driven.

Belts and sheaves must be properly selected, aligned and tensioned to minimize belt wear, eliminate possibility of belt
turnover in sheave grooves, and avoid excessive side load on pump shaft. Adjustable slide rails mounted under driver
are recommended for proper belt tensioning.

Check belt tension frequently during first 24 to 48 hours of run-in operation. Follow belt drive manufacturers recom-
mendations for alignment of sheaves and belt-tension settings.

CAUTION:
Flexible couplings are NOT intended to permit significant shaft misalignment. Proper alignment must be estab-
lished/maintained to obtain proper operation and maximum life.
Shaft alignment - must be aligned within 0.1mm (0.005 inch) FIM (Full Indicator Movement) for face (angularity)
and rim (parallelism) at or near coupling outer diameter while rotating both shafts together one full turn (360).
Be sure all coupling set-screws and bolts are tight and coupling gap is properly set.
To reduce possible FRETTING corrosions, please use appropriate grease to lubricate the motor shaft.
For hollow shaft pumps, only motors with an entrapped key are permitted. Motor shafts with a floating key may
allow the key to dislodge and damage pump shaft. Key must be secured with roll pin to motor shaft in most
cases.

NOTES:
FRETTING: To reduce the corrosion due to fretting, we recommend greasing the motor shaft with dedicated products (e.g.:
July 2013

lubricants based on MoS2, Loctite 8008, Molykote G-n plus, Turmopast MA2).
FRETTING: To reduce the corrosion due to fretting, we recommend checking the electric motors ground connection and
also checking that the shaft residual currents are within the norms.
LEACKAGE PREVENTION: In case of wear of shaft seal to avoid leakage, all pump flanges with hollow shaft have a
threaded GAS thread that can be used for drainage connection to the tank.

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 NOTES

7
July 2013
Global Presence.
Local Competence.
www.hydac.com.au

HYDAC Headquarters
HYDAC Companies
HYDAC Distributors and Service Partners

HYDAC PTY LTD. HEAD OFFICE

July 2013

Melbourne
109-111 Dohertys Road
Altona North. VIC. 3025

Phone: 1300 449 322

Fax: (03) 9369 8912
Email: [email protected]