Laminar Flow in Rectangular Ducts
Laminar Flow in Rectangular Ducts
1994
Copynght 0 1994~&emer Science Ltd
Pergamon Printed in Great Britain. All rights reserved
0017-9310194 $7.N+-0.00
0017-9310(94)EOO99-G
and
M. L. NG
Energy and Resources Laboratories, Industrial Technology Research Institute, Chutung, Taiwan
310, Republic of China
Abstract-This paper presents a numerical investigation on the developing laminar flow and forced
convection in the entrance region of a rectangular duct with one wall subjected to a constant heat flux and
a uniform fluid injection or suction. Using the pressure deviation and vorticity-velocity method, the three-
dimensional Navier-Stokes equations and energy equation are solved simultaneously. Typical velocity and
temperature distributions along the flow direction are reported, and both the hydrodynamic and thermal
entrance lengths are examined. The phenomenon of flow reversal in suction flow is illustrated by variations
of the axial pressure gradient. Friction factors and Nusselt numbers are also described for various wall
Reynolds numbers and aspect ratios. Finally, a comparison of this numerical study with the existing data
is made.
2601
2602 Y. C. CHENG et al.
NOMENCLATURE
of stream function. Quasi-linear equations of momen- The interesting phenomena of fully developed flow,
tum and an energy equation with isothermal boundary complete mass extraction, flow reversal as well as the
conditions were solved using a finite-difference results of friction factors and Nusselt numbers are
method. In addition, Sorour and Hassab [3] used the presented.
perturbation solution of axial velocities and the
method of superposition to solve the energy equation
THEORETICAL ANALYSIS
for a semiporous channel with a constant wall heat
flux. The eigenvalues were calculated using an implicit Consider a steady laminar flow of an incompressible
finite-difference scheme. Later, Sorour et al. [15] fluid with constant physical properties flowing
reworked the same problem using a quasi-linear tech- through a horizontal rectangular duct. The physical
nique for solving both the momentum and energy configuration and coordinate system are shown in Fig.
equations with non-uniform wall transpiratioh. 1. At the inlet of this duct, both the axial velocity and
Again, flow reversal appeared for strong suction rates. temperature distributions of the fluid are uniform.
For a three-dimensional flow, Hwang et al. [7, 81 The lower wall of the duct is porous with uniform
used the vorticity-velocity method to obtain the flow injection or suction and subjected to a constant heat
and temperature fields in a square duct with one wall flux, while the other three walls are impermeable and
subjected to uniform fluid injection or suction and adiabatic. This injection fluid is the same as that of
constant heat flux. However, aspect ratios other than the mainstream and has the same temperature of the
1 for small one-porous-wall rectangular ducts are fre- heated porous wall. For the case of suction flow, the
quently used in fuel cell stacks as shown in Fig. 1. above conditions are fulfilled automatically. In
The present paper investigates both the flow and heat addition, the external force, compression work and
transfer characteristics in a developing region of rec- viscous dissipation are all neglected.
tangular ducts with aspect ratios of 0.2, 0.5, 2 and 5. In the fuel cell system in Fig. 1, a uniform chemical
Laminar flow and heat transfer in a rectangular duct
lel
Flo
Air Flow
Fuel Cell Stack
.’
/ “W ’ Heated Porous Wall , Q
FIG. 1. Schematic diagram for fuel cell stack and coordinate system
reaction rate is assumed in the plate between the anode in the energy equation can be neglected. Hence the
and cathode ; thus constant wall heat flux is used by governing equations can be obtained in dimensionless
many researchers [7-l 11. In our laboratory, an exper- forms as :
iment has been carried out for the thermal boundary
condition by using an electric screen heater on the d”+!?+;““=o
bottom duct wall. The injected air is heated separately ax ay aZ
to the wall temperature by a group of heaters before
a~ au au dp a% a%
the air flows into the duct. U~+u-+w~=--+,+-$ (4)
With the above assumptions, conservation equa- ala dx a,
tions for mass, momentum and energy can be listed ac au apc a2u a%
u~++t~-+wz=--+I+t,
a~
as follows : (5)
a,v ay ay cz
v-v=0
aw aMl ih apj azw al,*,
u-++-++---_--+++_
(V*V)V = - ;vP- ++vv2v ax ay aZ a,- ay* a22 (6)
32.64 32.60 31.52 31.68 31.62 31.83 32.15 32.93 35.02 35.01
8.358 8.508 7.957 8.094 7.531 7.645 7.169 7.224 6.860 6.853
24.17 24.23 22.27 22.33 21.38 21.44 21.44 21.48 22.48 22.50
2.040 2.039 1.695 1.690 1.384 1.378 1.108 1.102 0.857 0.850
24.12 24.17 21.94 21.98 20.72 20.83 20.24 20.28 21.06 21.11
0.920 0.921 0.632 0.630 0.407 0.405 0.241 0.240 0.127 0.126
42.57 42.19 39.20 39.53 37.10 37.48 36.11 36.43 36.48 36.56
23.53 23.66 23.17 23.34 22.86 23.04 22.57 22.75 22.61 22.73
= 0.01 30.66 31.09 25.38 25.61 22.36 22.51 21.28 21.39 21.96 22.04
16.62 16.50 16.12 16.08 15.81 15.78 15.71 15.66 16.11 15.97
= 0.1 20.77 20.85
15.20 15.07
____ ~~_____
tThe number of grids and step sizes used in the present study.
$Flow reversal at x = 0.011 for ‘J = 0.2, x = 0.0156 for y = 0.5, and x = 0.0294 for y = 1.0, and complete mass extraction at x = 0.075 for 7 = 2.0 and x = 0.225 for Y = 5.0.
2606 Y. C. et al.
CHENG
Table 2. Comparison of fully developed friction factors and Nusselt numbers of impermeable
duct flow
depends mainly on the length of axial distance, the and -5, respectively. It is known that the maximum
aspect ratio and the magnitude of injection or suction axial velocity for the case of y = 1 is the largest one
velocity through the porous wall. among those for y $ 1 with a fixed mass flow, but it
is not true in a duct with either injection or suction.
For injection flow, the mass additions for y = 0.2 and
RESULTS AND DISCUSSION
y = 0.5 are larger than for y = 1 ; thus their axial vel-
For exploring the flow and heat transfer charac- ocities are larger than for y = 1 along the axial
teristics, the effects of fluid injection or suction and distance. However, due to smaller mass additions, the
the aspect ratio on the development of axial velocity velocity profiles for y = 2 and 5 are flatter than that
and temperature profiles in the rectangular duct are for y = 1 as depicted in Fig. 2(e). In addition, the
discussed. Both the hydrodynamic and thermal upward shifts of axial velocity peaks for y = 0.2 and
entrance lengths are examined for a further under- 0.5 are slightly lower than for y = 1. As noted in Fig.
standing of the problem. The interesting phenomena 2(f) for suction flow, the effect of mass subtraction on
of fully developed flow, complete mass extraction and u is more significant when y is smaller, and the peaks
flow reversal are illustrated. The friction factors and of velocity profiles along the duct are higher when y
Nusselt numbers in the entrance as well as the fully is larger. It is also shown by the dotted lines in Figs.
developed regions are described for various wall 2(a)-2(f) that the normalized velocities, U* = U/o,
Reynolds numbers and aspect ratios. Finally, a com- are very similar to each other for different wall Reyn-
parison of this numerical study with existing data is olds numbers and also similar to those of constant
included. mass flow for different aspect ratios.
In Fig. 3, the constant-velocity maps of u, v and w
Velocity development in the transverse cross sections for y = 0.5 are plotted.
The axial velocity profiles along the rectangular All values of u, u and w on four walls are zero except
duct with injection for different wall Reynolds num- v = Re, on the lower porous wall. The location
bers are presented in Figs. 2(a) and 2(c) for y = 0.5 marked with a positive or negative sign represents the
and 2.0, respectively. The dimensionless velocities point with the highest absolute value of velocity. The
shown by solid lines are on the center plane per- flow is in the hydrodynamically developed region for
pendicular to the porous wall. The fluid injection case (a), near the section of complete mass extraction
induces both mass addition and blowing force from for case (b), and in the region of flow reversal for case
the porous wall ; thus it increases the axial velocity and (c). Between these three cases, the flow patterns of u
shifts its peak away from the porous wall. Due to and w are similar ; however, a significant difference is
more fluid injection, for larger Re,, larger x or smaller observed for u. The shifts of axial velocity peak are in
;‘, the increment of axial velocity is bigger, and the opposite directions for injection and suction flow as
velocity shift is more pronounced. Figures 2(b) and shown in cases (a) and (b), and a pair of reverse flows
2(d) show the cases of suction flow. In contrast, fluid occur on the upper corners of the cross section as
suction induces both mass subtraction and withdrawal shown in case (c).
force from the porous wall ; thus it decreases the axial
velocity and shifts its peak towards the porous wall. Hydrodynamic entrance length, complete mass extrac-
The velocity components shrink along the axial dis- tion andjow reversal
tance until the flow reaches the point of complete mass When the fluid with uniform inlet velocity dis-
extraction or flow reversal. This shrinking of axial tribution flows into the entrance of a one-porous-
velocities and the shift of velocity peak are more pro- wall rectangular duct, the inertia force, friction force,
nounced with stronger suction, larger x or smaller y. injection or suction force and pressure force all inter-
The effect of aspect ratio on the axial velocity devel- act with one another. The velocity, U,,,,,/ir, will be
opment is illustrated in Figs. 2(e) and 2(f) for Re, = 5 constant in the fully developed region if a normalized
Laminar Row and heat transfer in a rectangular duct 2607
INJECTION SUCTION
FIG. 2. Dimensionless axial and normalized velocity distributions at different axial positions.
Y =os u V W 8
(a) Re,=5
x=0.07
(b) Re,,,=-5
x=0.14
(c) Renp-10
x=0.07
@ Entronce Length
51 Complete Moss Critical Point
A Flow Reversal
---ldp
iidx
axial pressure gradient is constant. As shown in Fig. FIG. 5. Entrance lengths, locations of complete mass extrac-
4, the pressure gradient cannot drop to a constant tion and flow reversal under different aspect ratios and suc-
tion conditions.
value for y = 0.5 and Re, = -5, - 10, -20, as well
as y = 2 and Re, = - 10, - 20 ; hence the flow cannot
reach its fully developed region. The hydrodynamic
entrance length, I,,,,, is usually defined as the duct occurs earlier with larger suction rate and lower aspect
length required to achieve a maximum axial velocity ratio. However, flow reversal has never been observed
of 99% of the corresponding fully developed value. numerically for y = 2 and 5 for Re, = 0 to -40. When
Using this definition, the variations of entrance the fluid is extracted slowly from the porous wall, its
lengths for different Re, and y are shown in Fig. 5. mass in a local cross section diminishes gradually
In general, the hydrodynamic entrance length is along the axial direction and finally vanishes at the
decreased by fluid injection (Re, > 0) for y < 2, point of complete mass extraction. But, with a strong
except for y = 5. A duct with lower aspect ratio and suction, the fluid in the cross section cannot fill the
stronger injection means a higher mass input to the vacancies caused by the extraction and thus flow rever-
channel, hence a shorter & can be expected. In most sal is created locally at that specific axial position.
of the cases for suction flow, the hydrodynamically Obviously, flow reversal occurs because no more axial
fully developed region cannot be reached due to the momentum can be withdrawn (u, = 0). Thus the
complete mass extraction or flow reversal. decreasing axial momentum must be balanced by a
It is understandable that the point of complete mass pressure rise. This adverse pressure gradient reverses
extraction, x,, in a suction flow along the rectangular the flow where its velocity is small.
duct can always be achievable. Using the mass The normalized axial pressure gradients,
balance, one has the value x, : - (l/n)(dp/dx), along the axial direction can be illus-
trated by using Fig. 4 with various wall Reynolds
l+Y
(17) numbers for y = 0.5 and 2. For the cases of Re, 2 0,
Xc=2IRe,J. this normalized quantity gradually decreases in the
The values of x, are plotted with solid lines in Fig. 5 developing region, and an asymptotic value is attained
for various y and Re,, and the axial distances of flow in the fully developed region. The fully developed
reversal detected numerically are plotted by dashed value is larger for higher Re, to overcome the flow
lines. As pointed out by Quaile and Levy [20], the resistance induced by injection. In most cases of suc-
laminar flow in a porous tube may be changed to tion flows, the pressure gradient reduces continuously
turbulence with a sufficiently large wall suction. without an asymptotic value along the duct due to
Therefore, their results for complete mass extraction mass subtraction. However, the pressure gradient for
and flow reversal are also included in this figure. Due y = 2 and Re, = - 5 drops gradually to a fully
to the stronger outward suction force, flow reversal developed constant value before the complete mass
Laminar flow and heat transfer in a rectangular duct 2609
- Injection
fRe
A Flow Reversal
\ - Injection
\
2. \ r Rew=-20 --- c. .r+:h”
FIG. 6. Variations of friction factors along the axial direction for y = 0.2, 0.5, 2.0 and 5.0 with various
values of Re,.
extraction. The curves drop to negative values for effect of mass reduction. For the case of y = 2, the
y = 0.5 and Re, = - 10 and - 20. As can be seen also values of fRe decrease and then increase after x = 0.04
in Fig. 5, flow reversal occurs at specific axial positions and 0.025 for Re, = - 10 and -20, respectively. The
with these negative pressure gradients. existence of the inversion points is due to the effect of
strong mass extraction. For the cases of y = 0.2 and
Developing and developedfriction factors 0.5, fluid suction induces flow reversal at a specific
The variations of skin friction, f Re, along the axial point before the flow reaches the point of complete
direction in a rectangular duct for both injection and mass extraction for Re, = - 10 and -20, and all the
suction flows with y = 0.2, 0.5, 2.0 and 5.0 are shown fluid can be completely extracted without flow reversal
in Fig. 6. For injection flow, the friction factor for Re, = - 5. The friction factor decreases con-
decreases with the increase in Re, in the inlet region. tinuously for Re, = - 5 and - 10 along the axial
In contrast, it increases with the increase in Re, at direction, but increases slightly after x = 0.01 for
x > 0.003. As indicated by equation (14) the local Re, = -20.
friction factor is affected by both the average axial The fully developed friction factors for injection
velocity and the wall velocity gradient for a specific flow with various aspect ratios are presented in Fig.
aspect ratio. In the inlet region, axial velocity gradi- 7. This figure does not include the cases of suction
ents are almost the same for different Re,, but the flow in which the hydrodynamically developed regions
average axial velocity is larger for larger Re,. As a exist only for weak suction. As the aspect ratio is
result, friction factors are dominated by the average specified, the friction factor is always larger for a
axial velocity. However, when the flow is further stronger injection flow due to a larger axial velocity
developed along the axial direction, the wall velocity gradient. In this figure, Shah and London’s data [18]
gradient dominates the variation of friction factor. for impermeable flow in a rectangular duct are also
Consequently, increasing wall velocity gradients due included for comparison ; the differences between these
to larger wall Reynolds numbers results in higher data and calculated results of this study are small.
values of friction factors.
For suction flow, the friction factor increases with Development of temperature profile
increasing rate of suction in the whole region as shown The effect of Re, on dimensionless temperature pro-
in Fig. 6. However, at large x, the variations in the files at axial distances x+ = 0.001, 0.01, 0.1 and 1 for
friction factor become more complicated due to the both injection and suction flows are shown in Fig. 8.
2610 Y. C. CHENG et al.
INJECTION SUCTION
(a>Rew=
(c) ReW=
1.9
tion cases, but cannot approach an asymptotic value
for the cases of strong suction.
The dimensionless thermal entrance length can be
1.6 expressed as l,, = L,,/(PeD,) and is plotted in Fig. 9.
Its value is determined by observing 8:reaching an
asymptotic value. The entrance length is longer for
1.3 higher aspect ratio in impermeable flow, and the same
result is also obtained in injection flow. Usually the
thermally fully developed region cannot be achieved
1.0 for suction flow, except for the weak suction case.
Nu
A Flow Reversal
Nu
X
p%iDh
FIG. 10. Variations of Nusselt numbers along the axial direction for Pr = 0.72, y = 0.2, 0.5, 2.0 and 5.0
with various values of Re,.
8 ,
(a) 56h I
N”fd fRe
32
24
in Fig. 12(b) for comparison with the existing data
[23]. The present results fit Doughty and Perkins’ data
Nu 16
very well except those near the inlet region. However,
the present results for Re, = 0 also fit Hwang and
Fan’s data [24] well along the entire axial axis. 6
CONCLUSIONS
0:001 0.01 0.1
(1) The axial pressure drop in a rectangular duct is X
increased for the injection flow and decreased for the P%Dh
suction flow as compared with the impermeable flow. FIG. 12. Comparison of calculated results with the existing
However, the pressure recovery appears downstream data for (a) fRe, (b) Nu.
Laminar flow and heat transfer in a rectangular duct 2613
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Engineering, Vol. 1, pp. 685-690 (1993).
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and mass transfer in PEM fuel cells, Proceedings of24th
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