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Door checks, factory paint colors, bonnet and boot installation
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Keeping The Door Open - 6 Cyl Healey
{sal about keeping t open’ the cr doers thats, When your 6 linder Hesley lef the factory it
was engineered to have the doors sty open a a 4 degree ange so twas easier to enter and ext
‘he car. it was a great idea Donald and or Gery designed into the cr and the system that keeps the
oor open isthe “ukimate in simplicity’. The unit is called the door check assembly, anditis located
between the front door and the frewall doar jam, just between the hinges. ts a smal sve (twas
‘hon new) unit wth two beksint the firewall jamb and ataches toa chrome bracket held int the
front of the door by wo chrome Philips head screws To repalr it you rst must understand how
and why c works n most cas see the door check assembly does not function propery Because it
has been ol greased/ubrcated. This is probably the ony thing on the car you should not lutricate
1 ts function is but on “reson. That ight, simple frtion ax you open the door keeps open.
ere’ how kt works. When the doors opened the forkes arm surrounding the rut ee istration)
‘urs the nut which tightens down on the black star shaped washer which In turn presses a crulor
‘rico pad and creates te pressure to hol the door open. AS you now understand, olor grease
impaics up the operation.
“o correc the situation, remove the unit by unboting irom the frevall dcr jam and unscrew
the slotted head screw. There ls no need te remove the chrome plece on the door unless you want
to leant up. Remove the 5/16 bol holding the forked arm and then the nut, BUT be careful the nut
may unscrew ina diferent diection than you think! ft out the washer and fiber washer and clean
everthing up. Remember originally was al zinc pated except the star washer that | blleve the
concours guide nccated was anodized black. ithe fer washer I missing or damaged you cn get
2 replacement from Brtsh Car Service 208 948-8767 (tell Michael youreaditin the Fash)
Reassemble and finger tighten the nut but donot put the forked pieced on yet. Put the unit back
‘onto the car and watch the operation asthe door opens. Now istl the forked arm and adjust the
rut to provde the tension to keep the door open This stil and error process accomplished by
turning the bol until the door opens without dragging and stays open, Good luck Ils an e85y
project and actually fun as you can usually see positive resuits qucly.Austin-Healey 3000 Colors
‘ Discovery
ny maa) What is of intrest i thatthe 3000 lntcarsofhae cole were produced bt
(QM for tose who want fo clealy s+ rowing ta al 3000 QL) were nat
{ings from the Nil) has evo chip offered withthe some rage of ear is
books one with Pai Geen and Pre sirpsng nd intresting
(one qucston tat says comes up is fal the ber omg hes aloe. There weres er Woon aah
watatcolor incomes foray car? Sone Furthermore the vin es nese to; biatons offered #8 well on both the
infomation has some’ Hghtreceoly 1530 wae pritd wits fro ferent 0:6 and 300
ITnrnoduces vito what iss been cover, one testing H war forthe Blsk’Colra Red
fay well understoed un! now ‘Rust Heley"3000"and the oer the Colorado Rea Black
“Phere ze sees color chip book- "3000" Ml Tas sugges ta Pace Pale ary Bch
les thet mere preted covering me Green and Piaroe wee dropped sof. Pare Gree Pale Ivory
Wn sa now nef ot one ag po Fone Gen a ah
ring: coves end single pageotesch (SED podtvon the rloeed mambere” Pare Gren Fie Gren
et nec olor options were contin wih inro- Henley Ble als v0,
“These colar chpboks tae dtferen dutfonofhe3000 Milla publication Primrose Block
printing sunbers and te ble below 1531/8 wos opt with ony “MAT” being BlehPrimose
‘lowe th clos included in each added othe ever ie ‘zinta fvelving Paci Geen
Vehicle 100-6 3000 3000 3000 MIL
yBilcation number 1531 1531/8 1531/8 153075
[Colors Healey Blue Healey Blue ‘Healey lve Healey Blue
Black Black Black Black
Florida Green Florida Green FlovidaGreen Florida Green
Colorado Red Colorado Red___Colorado Red ___Coloado Red
Tory White Ivory White Ivory White Ivor White
Primrose Primrose
PocifieGreen Pacific Green
“The second 3000 bookie (1531/8) ig _ There are two sitios} published and Pinwose were cay fferdini carly
no accidental ake The fom and back oshares on te 3000 tat ep fo deter- 1950,
‘overs ar pated Gn ae piece of sock mine wen nschangeceeured. ohare The next revisor Concours Gusde-
nd folded over athe binding, Tusthe Olek on wile pritings or “The New lines wil nto hs infomton. Omer
‘Soverile and eatifeaton purer are AtsieHeley 3000 Fabulous Sucessor infomation tha ut be documented
‘nied atte sane fine and hed be lth 10:6" One marked 1124-E/BW, also welcomes we cotinly maka cee
Inestionaly stupas found S00N.939 liste Pace Green and Prim: felon al ado, lesser oral
in The Original dusthtealey by Tse a8 color ees. The ther marked mei you have setts make, ©
Anders Clasnge and als published in AUI24EU, A00N-2460 docs ot st
{he Concours Guidlines vary White ees wo clos “Abo ihe ator: Roger Moment is
lisedas Pleo. Publications S31 and So ise that cas bul so Janae meuber ofthe Rocky Momats AC and
ISDVIA do on give a mimberfr Ivory U9) 1960 could have come in Pele hay bean an abd Ale enh! for
herb 3B abo calle k WTS. Gren ee Prose, bu later 5000 did aretha thirty yere, Hr expert i
CO’ Paint and Trim Color Chan for Auset0t Given he ikl tie elys between Big eae is wie recognized and he
Tiley Type BNT and BTT, No. composting predscton line changes iro fequen confor to CHATTER.
Kitttecs dled ta 1-éOauoreies to smddsrbunor ot rechresitistmper: aswel‘ the ghalran of te Big He
Ivory Wis leo om this dta ust when te Tey Concours Teeca! ComteMetallic Paint on Austin-Healeys
1 could easily see ght refectins from individual alumi
tm particles. This is no the case with metallic paints
hed en our Ausn-Hesleye were produced
“Talking ove his late wth my local Dupont pin ex-
pets [lard that the metal fake available Inthe "30s
nd "60s wae moh fine tan tha sed in moder psn
“This extemely fine pact size i sll valle Tor mie
‘ant jst mis the shade apd then ad the sturum. When
You have metalic plat mined, wheter from a coor ehip
Formula or estom, important 1 specify vo Your pais
shop that they wee the finest metalic parle available
Tor the type of paint you're using. (Lave recently heard
‘that iter may have the very fine aminum Make aai-
heck this on 901)
the “Sparkle” or “liter” from the larger arcs in re-
(anes if a slower reducer is used andthe color coat Is
Tak down weer: Tas tecnique gives te metal panicles
smote time Yo lay dow flat and results in more of a me-
falc "shen,
Recenly a BIB Ive been working on was sprayed in
Healey Ble here in Denver, and it ate out looking ex:
“The car wae spayed in Dupont veekane Cestge ~ wth
‘lear coat) using a slow reducer and wet color oas. The
psatr aso ued lower alr pressure ~ be sald this painting
fecnnigue (lower alr pressire, wet application, and Siow
fede lets the metal pate "sink dow into the olor
‘more and minimizes thee indvivalrelestions, The te:
fills were ovtstanding!
"While is somewhat Gifficah to pot down in words
te sbulediferences in metalic spearance, i you spend
ove tve looking at plat on aew Cas and old enpetally
‘you can ind a perio pat ab form the 1980s or 1960s,
‘you wil appreciate wht I've been attempting to dese
‘And in the process you wll buildup your owa knowledge
‘hse tothe poin where you'll know enaclly wha cor
rector not And of eure, i you have 8 sample of OF
tal Healey Blue (suchas fom stetng column blankie
plate) and ean coreflly polish Ie abt to see the original
Plot Gnish, tat Is the best example 19 match wo
Healey Marque Mapaine December 2002 23Removal of the chrome
grill surround assembly
Bodywork sues ate rogue and hee ae ew resources
‘hat wl answer all quetons, thu, the Healey List using
te expertise of hundreds of dvetets fo ost cas ls a
Invahable source fist hand experience. Dan White recent
Iyahed Ive checked the shop manual i th it archives
cant slve my problem Fm tying to resin the chrome
irillesuround assembly on my BN? MIL. The wuts are
Femoved fom the backside (op and boon) an looking.
from the bcksde, ean ee the mounting abs op ond bes
tom, which would prevent pulling out fom the front. $0
Fm pushing ic om the nt 1 ge ou Fo the rear and
{Cost docs want to move ITU push any hasdr Tin fad
Til damage the stoud opening, Any thoughts Rlore te 2
Jager hamner™
Joh Snyder responded that: “The gril surround wall only
ome cut rom the ont. The gril tel comes out Tom the
back. You must remove the gril ft then the gil sur
round. There ate? very small us athe outhoard ends of
the gel hood” which must be removed bore the gill
Ssuround and gel hood ae removed aun. Then push
the top ofthe Sutroundood rocking it forward then iit
up to clear the Boom tabs. A tare harimer, or any han
‘erie no good saliion,
‘Dan made x posing on the net dy tht he Bad Bean sce
Fula vemaving the gle sueround, thanked th stand sd
thar he wat ow going to ave to fd another ase for bis
hammer = hopetly fr away from his et, You crespo
dent had io make this sme repr sever yars ag and wish.
tht heh ad the Benefit of these posting, shih would
have saved several scraped kl, snd some words that
sould not be in publi.Bonnet Reinstallation
‘This oes 0 obvious that suspect was suggested yes
“The hod ("bonne in Espen, “ood Temes) on or
Bis recently developed saul sues cack whch Toecesfly
‘guored nl wat so lnge small and ep Soca see
thle As made plans to remove the bood for epi and cpa,
{remembered he uma saline a signing te hws ae
» complete epi,
‘Donal provided geneous sient (sued Hales) foreach
of the bolts two on cath ie). which atch the Bond tote
ood hinges. So generous, ft tat romttrresesjstncn
‘Sone ncn or more, an llth a fon of asd
fore han a al ach. Aajs-and-y wl et you tee oe
Aly bat inthe process may very well est damaged poe
‘het he ear ofthe hood cer (or dosen't cca he sod
the soo. Been tee. done th and pai he il for reps
"pci aes. Since he hood was propel aligeed ts
re, the challenge became how 10 isa er seals
ait without going through the adjs-dry proces al over
Ses. Sober is “what worked fr me While the hood wet
sil on he et. {ie "dante oles two 0s eh nd,
Prem Burs
‘Woueh th hod Mange and hinge. (Sex sesh) The he Hood
a removed fo repepain
When reinstalling the too, (wh pesty lp and my best
‘ote owes torte the seu) Iie, cent gon
‘he fou atching bol. ial aligmen ws accomplished 8y
Insting the sta en of for Uf diameter dil ates
the previously dled bole, then ihening tne our mighng
okt oa Perec ajnmem sed o sell pata @
eprinied with permission from The Koockofnewslener
of the Middle Tennessee At ChA Handy Guide toa
Beautiful Boot Bottom
Tampa Bay ae
Polo Mena! Spor
myst frm ang an sre bot oe
Fe etain wich ey
toa Bette Boot Boom ee le of
toa replaced be ray wun Moo
ingcirtes cess oepne ete
sir hed puns cence ae
en whl many yer ier en tera
Cts set ores dent ned a
Restoration Compulsion Sikes Again
inde tne be eaentt competion
Sick ai a September of 998 when
feond sppleced but sry orig! and
Stal cd well So, vi amos
Top: Wate de Beneath Bot dof
(BE ot ee? Bote, If Bat boot
(grrde under tk od atric.
‘tem, aes der on! ows
mot event a the rocker ones
ited tre nou se her sues
are el oe ted A aw
Saige solved that poblem The as
Sic Sal hae te boo oor eseth
nig adhe ol wah evel me dame
Si ay an ahem
for which ood reponse eadiy
‘vlad Reps Best of i r-
yee whe cee sod
‘ec Enneneets ny aonive
9B gab ig oc i a age
‘Xr Tea lise cnn pet
round spot wes notype es
{Hem bout damating 261 nbocen: pr
Seely a one alien US.
ie pd ter, aie on es
vealfanbeios Toeweteusk be Heys
Wnogeaers may be cvs by tockng
thier net iting wha jack pice
‘Sn te cw snr sds ach
mes aay by undoing he our bls ne
pone for Hee, Cuesy aesisble
Syste pial vary rom nga pet
‘eatin and may etre ener fest
Ing and Bending i seq The boot
1Eitimpite daach by acemeting te
Cable ahd unsteniagheOve 88 Wah
Scoese ad leat he welds whe Jo
Ime ender feet the rea fencers hold
tf sbesmall res attaching the fender
the ear dor pla and he ukPov Tank Probleme
rch ofthe oat eth sop
‘obture between hemes and te oor
orode and gas fumes in the ot may
Eifnat'¢ peered tak tom. Te ot
fine trope tien spe openg
het the ee fame member ving
1 sonvelet lection for the dain bo
ited rorl snp y
{o the Hor and cacomecing ie rubber
Scoping oe ler beh in nd
thetic othe sending si Nowe ine
{Benjy impectng ean and nde
Fepaingrldfa n at ee
tn a sage ho a pene
ial metal stripping foci ater which &
ie ty peraony speared ea ne
Pilea aa coating othe ners
[nin etecve eat to dt oor nk
Ia ad yo we ee an chesp at a,
texonrtc eae helene et
iy leas ae Mee of ex vapor or oe
ih he fever noel
vith the tious the vrous tank
esa Armacrd ling ore
ieee. Dione ten pore of
‘evwlng brett and witieg nt east
he lower two amp to provide cleat
‘ofing en Gather yu vast ges
ena deacon and get ag 10s
Sewell ohn ry id foo bom!
Extracting a Corrodet Floor
A good pace lo bein exacting your
ese erode oe oe ee eat
wheres connect the soe of toe
Sheu by amerve rivets To aod eo
iin the oie nthe so, we tarp
‘Shuchita wh
the tusk. Tee ‘ie lor ng wis
fhe sides where t's speweled to the ener
ade Sony esd se
‘8st and pot. sing sll nite wheel
ici Bg 6 cl hom be
‘oles foe mig welding the ‘new Hor nto
sac A Gere i agi seal to
“ceded i separate the panels bt stold be
i ford afte bs oe
(Rand weed vee se ‘cane
{tewrd fons whic ae next he sping
Sneed eyed ge wich end
Sonos The oo tte ft around the
turer supp where iey atch he
Sig bee There lt flanged and
erste spr eneah
the btm the bmp sop do te
oor sealing ofthe ote lees,
Deiting Out Spatwee
‘The spel oling the Naor 0 the
curved Ringe the spin boxes may he
anbetieky and coon willbe he
fhnges nat The speng box ges and
"tampls Ale goer Wiha cting
‘the! nda cel wil sept te ld
‘or tom the bumper spp her
2s here crt wo heutige
Sei Sd i et the ead
onsect the thee braces from the rar of
ihe tre athe ace Te Yet of he
fuertacempetly th ons bench he
Tips te flor welded i place Rtom: Bot area wth sew flor and pun
sessile tad. ta sound hem fom
ibm he nied te sare ces
stl imerere tne ela fi weld
‘fra oe se fr
te spring boxes whee ibs boot Nor at
tase to he wo metanglsrenenon of
the forard ones Use the seed cover
Hon above to aves dumpng teen
Seas unterceuth hen ire pth ie ger
faci tough yon! wei
ini eS ows sd te
User the rear fame member Now he Md
Areal ae Ay as hc ot
‘aning ations severed Cttng 20)
‘Beowtporons of testo ance
oa‘The Gaping Hole Neds Futiog As the shop manval aways say
ing Sana Novena ee Deere aarti
eee Maren ee erotic ge
SSSEEEAC CASA en peat! ote
riche ol tet oe SSRs eda ete
mel eam Se ee ena seep es
iy Mane’ wp tot bt ae, contr cman fe oear foa
Sate cereale Coe ae aca pe
decir Bau pits, en ehoc flog ee Lik
foul ic hes Getta ears Sac Screg ie tacrpar at
Spee ety ney fe ORY Lose Tae Ln of ly
intact cheeky ‘lr tr Slag
suitors Ot atm cern ape st
Be at i aoa dea than (eet aan
mea Seoariane hatte he eet
Original Armacond a cleaned ond rfid ser dap I ewe fl tk
the tee braces mst be sgt he or
‘ough 1 clea Be fel tank Jacks aod
Foor wis bi gu the sow
ier fees va an aru) f lamp
‘it clomps ple between the holes a
Mange to arp oi The ain tse
Sees ee
Soumanergran
sie 18 Title aioe ads pond 2
‘les ‘eho Se ser he
SM Fast °N Fim sae fom above an
Eocene
Selconeuct
vigrerectinaares
SoSving jst completed installing
the fear wbedl arch interoe
pleces on my Austin-Healey
‘ther mab have te some problems |
‘ig With is ace U hope fo singly
‘More ofea than no the rae whet
sche on yout BNG or BNT roster are
Protas rote Putingon vinyl pols
Stile Ustning ad feling he euch of
Totes wood en confirm thi I your ar
Gee caught ou he als wet
{ely he wood got wer. Evenualy i
rot lis jus pr ofthe ambience of omn-
{ing 2 British spor ear ft. here
‘ing wood probably contributes to tat
\onderfl roma wealove, None of the
Completed rear wheel och on the intron of John Lares B07.
od pieces I've found had any wood
“The wood pieces canbe resily pu
tary also be other sources The iter
fone A purchased frm Mos toes
ad some ofthe wood pieces, bt not ll
fof them, and go inurictons oo bow
‘seme the re hel ach coves As
far a1 know this procedure ithe same
Using British Ca Specialists tee.
{ng sce ode the pat (is an
befound on page 43 of thereto) te
Top ieee ~ A,
1 Suteer Poa“,
+ Brac for plywood -D.
+ Plywed Pel E F* (The pane
le & F were incled in my Moss
‘ado purhane spar)
‘ood Pane E with To Fee A Sik
Post and Brace fr plywood D aaled
hiveto make minor adjusients tosome
athe pieces you loo col a Sriker
Post yo'll mice snared eof
sll hat supports te door surround Also,
Thad to ute off panel Eo eae
form tthe flor pan. Actaally | found
the pats it prety wel OF course once
theca soe of these part ate wsbe
salt secrete ces On pars
You tave fo reiove the lumiaum door
tim panels inorder to remove the striker
port Ae fare kow only tre or four
‘emiytothe door id wood seem‘coming uf fom the botom ofthe top piece indicating it
im have been taste fist If tha ee, hom could ou
over i mally believe oly the ster posses renee
oakiqgatFigue 2 youcaa see how the F plywood panel
earn te Chace. The i plywood bens gue ay,
Heres wie you'll weed gle and wo serew to ol the
panel in pice. Don't forget to counter snk the died hoes
{provide smoot sufoce forthe iy covering. Ta lack
aboardpane ws supped inthe Most mounted the
{Cree alg Blom the black pane board ach allow
room forte F panel see to eovide = wrath erate for
ine shos ow he pues fogs Yer pont
to erly he ftom the car and make minor cages before
(nce de panels ae covered spare they ae joned
‘opeteratbrareD nd insaled the car Is Figur 4 you
an see tht by sewing te of four wond screws ito the
ker por (rough the tal door tsanbracke) oth of the
pieces willbe secured othe cr. fn Gary Anderson's book
‘hen testoration Guide sin Hele 10071003000,
‘on page 117 (upper pio), se ctvome screw athe base
‘of tne whe eth em nt sure tht Teall ecesary oF
‘tga, vi would help old he completed rch panel
pice,
obo Lere, member AHCA an editor of the “Side Cur
tain News ncwsiter ofthe Gateway Healey assoeaon
St Louis Mineo
ealey Morgue MegarineFront License Plate Bracket Plan
| Note: Drawing not
fo scale,
18 duly 1995 CHATTER
A Front License Plate Bracket Withou
Drilling Holes in the Bumper
Mart gon AMC
‘Are you hiking of eptating therm bp your Heya
vostro eed oon he ren
let's simple slain you want keep your bumps ri
sland ockig go
Tout" Sage ou a 18 gauge ae following the dng
onl te in pron Edy mater
Aer ding he ker stn ilo nde ae
ne Ruth vo “Trade 6.3) ae
showa. (These are aati. blind et vi bin dead aloe
Ings ae fated Io mea oot Uren)
(Abend her nite eng a mating pref
5, Spray pa wt rier an los lack enamel, Using
sina maine cows (it a} den meter
Not: loading ssp oft rb il pve exes ae
Reprinted fom Wing Noe vith thts. EdHealey Technical
Boot Lock Disassembly and
Re-Assembly sat tonn
Back when I got anew ign 5, There iss second small pin that other brass pices hat willbe corre
kon switch for my 100, it retains the tumbler towards ts end, for your key from ater locks (the
ame witha matching tue This fs well offset from the axis of den have to be boot locks). Jus
bier Mrthe hoot. Now I cant figure the handle (ihe pin actualy rides in swap ou the specific ones you nets
‘out how to ge the boot handle apstt_ a groove in the tumbler casting). to. You may alzo be able to inter
to insll he new wumbler so thatthe Drive the pin out carefully and don change some that te alread in plac
‘anion key wil it both the ignition lose In your tumble. If you cant find
and the boot lock, I this possible to brs pce with the proper configs
6. You need « key that works the
dinesemble the boot handle without 7 raion to perfectly fi that postion i
tumbler to remove b. Insert the key he tumBler, use one thet pushe
‘wen the womb Then daw Keough too far ad file the slo
leotard meets oe Ob
fo that you can install nev ey the tumbler you frst tit wih dhe Key inser the end
¢ eed tobe sre tha iste same Mush with the tumbler suace
1, Tete 6 aca cup that ses up sere ashe ignition. There were FADO NOT fe he prruding part @
onthe quae sl Is held by foot series Rey munbers on 100, FP on 6 the brs plese. When you are
peened areas on the shal corners. cylinder roadters and FS on the 6 191 the new bras plc, jst pst
“Te cup acl bara sping onthe eylinderconveible if you dom ieback into che slo. I will nay
Inside hat posbes hac sins the havea tumbler wth the same series “Home” and have the proper cas
pecnings. You need io hammer back eters as your ignition ~ and yu 05 "ang.
Aeseoying the lock?
tumblers do the following
the peenings or grind them away. know sf your igaition key doese't 9. Tp reinsert the tumbler, insert th
Hammering is preferred, as you'll sie ito the slot ~ den youl have gy adie iio the handle hous
need the metal to respeen when find a boot tumbler of the proper ing, being ute to engage thes
yow're all done series, or perhaps adjust ste match far in he handle. Them press th
‘he ignition key. rennin pi home
2 Once the cup can side down the
shaft the bezel will side offas well, 9, To reskey a tumbler, grab one of ve reckeyed many locks this wa
the protruding brass pars that side and had no uouble. The mest dif
Jn the housing with grppy pless cut partis finding the die pins ane
and pull firmly. twill come out. getting them out without losing
“There ica small pring under the wh them. Cm er-asembly yl need tt
that protrudes from one side. This hold the cas cup fly against the
4 Those a sliding cat piece that wll kely remain in its hole, Watch beteVbase so thatthe spring is com
“tumbler operates. Watch for it that you dont lose it, When a key iS pressed while you repeen the sha
‘when you remove the cumbler and inscred it draws the tumbler into edges. If you're creative enough t
rote the orientation ofall parts as the slot ~ how far depending on the ge. that far in the proces, yout ig
you take them apart rotches in the key. You can find ure outa way to doth ast step. WF
3, The chrome handle i held tothe
shaft by 4 small ple that goes
‘through its boss. Drive this out care-
fully and dont tse—_—_—_——————_—___=
@cuttle Vent for Your Healey
Gary Hodson
Bonner Springs, Kansas
tbecomercosse and,
owt nsrament pel)Carburetor Access Panel
apa 012