Apollo 1.FID
Apollo 1.FID
University of Queensland
St Lucia, QLD, 4072
Australia
Date: 5/31/2018
Dear Lakshmi,
Please find an enclosed copy of our Final Investment Decision Report for the newly
proposed cement plant in Vang Vieng, Laos. This report was compiled with reference
to well reputed research oriented sources. This report provides the following
information:
Thank you for taking the time to read our report. Please feel free to contact me if you
have any questions.
Yours sincerely,
Gaurav Sood
Phone: +61414966387
Email: [email protected]
Final Investment Decision:
5/31/2018
Cement Manufacturing Facility
Project, Vang Vieng, Laos
Submitted by
1. INTRODUCTION .............................................................................................................. 1
7. REFERENCES ............................................................................................................... 19
Appendix 1
Appendix 2
EXECUTIVE SUMMARY
The Government of Laos is inclined towards foreign investment in the sector of cement
manufacturing for Ordinary Portland Cement(OPC) to boost its export economy along with
the aim to reduce the high unemployment in the region. This represents an opportunity for
our enterprise to invest in OPC plant and this final investment decision report has been
complied to evaluate the feasibility of this proposed OPC plant in terms of financially
profitability to Apollo 1 Enterprise and economic profitability to the people and the
government of Laos.
A preliminary investigation has shown that a site near Vang Vieng, 150 km north of Vientiane,
Laos is suitable for this OPC Plant. Limestone for cement production could be sourced from
many local quarries which eases the production process even more. The expected initial capex
for this project is $280 million USD with an operating life of 40 years. This plant is expected to
produce 3.5 million tons of OPC by the end of year 2022(planned operational date).
Apollo 1 team evaluated this opportunity from financial investment aspect with reference to
future cash flows as the initial capital investment of setting up this facility of $280 million USD
is substantial. For financial analysis we used discounted cash flow analysis by calculating net
present value(NPV) and internal rate of return(IRR) for next 11 years from year 2022. From this
analysis we obtained a high IRR of 63% and a favorable NPV of $883 million USD at 10% real
discount rate with the inclusion of 24% corporate tax.
We also conducted a sustainability analysis for this proposed OPC plant with the focus to
highlight the negative impacts on the Five Sustainability Capitals that affect the future cash
flows from this unit. The following Five Sustainability Capitals were identified:
❖ Natural Capital.
❖ Human Capital.
❖ Financial Capital.
❖ Social Capital.
❖ Manufactured Capital.
Mostly Natural Capital [due to Air Pollution] & Social Capital [as Local Tourism Activities will be
halted during the construction of this OPC plant] are affected adversely. Remedying these
impacts would result in extra capex of $5.1 million USD (Each year) which further result in a
reduced IRR of 61% & a reduced NPV of $864 million USD.
In continuation to our research, we found that the proposed OPC plant has a great number of
hazards associated which originate from different business process areas for this project. Those
areas can be summarized to four phases:
[i]
EXECUTIVE SUMMARY
Risk methodology adopted to mitigate risks arriving from various business process areas is as
followed in the given sequence:
After considering the capex for mitigating major risks identified using the above-mentioned
methodology, IRR and NPV reduced even further and thus, bringing out the real cash flow
profitability from this project. IRR of 54% and NPV of $725 million USD were observed from
this risk analysis study.
On May 1st a Decree was released as part of Laos government’s “VISION 20-30” plan which had
a substantial effect on IRR and NPV values of this project as it requires Apollo 1 Enterprise to
award a 20 % free carried equity to the Government of Laos. We took these changes into
account and IRR further reduced to 46.1 % and NPV reduced to $624 million USD.
Apollo 1 team supports the thought of investing into this OPC plant as the values of NPV and
IRR still point to a great profitability for the investors and the people of Laos, but recommends
Lower Carried Equity Rate discussion to be conducted with Government of Laos as this project
is immensely beneficial to Laos’ community because it provides employment, improves living
standards, health & well-being with enhanced infrastructure with our Corporate Social
Responsibility Program.
[ii]
1. INTRODUCTION
1.1.PROJECT SYNOPSIS
Over the years, the economic development in the Greater Mekong Sub region (GMS) has
been effective in enhancing the reputation of the area as well as enabling it to be
economically sustainable. The area has been declared as one of the world’s best
biodiversity areas and consists of six states including Thailand, Laos, Myanmar, Vietnam,
Cambodia and the Yunnan Province of China (Krongkaew 2004, p. 978). Economic
development in the area has been facilitated by elements such as trade and investment as
well as industrial growth in different areas including the cement manufacturing industry
(Menon & Melendez 2011, p. 5). Cement is among the economic elements that are
responsible for shaping the private and public sector in GMS (Nam & Nam 2008, p. 328).
Although the cement industry is not common and effective in all countries in the region, it
is common in countries such as Laos. Vietnam is also a large producer of cement with over
91 million tons production every year while Myanmar produces approximately 3 million
tons of cement every year (News Desk 2018).
In Laos, cement industry produces over 4.4 million tons annually but this figure is expected
to rise to over 6 million tons (News Desk 2018). Currently, although the country meets over
80 percent of the cement demands, it also imports cement and other materials for
enhancing construction activities in the country (News Desk 2018). Laos exports to
countries such as Thailand in the GMS.
As of 2011, the population of Laos was around 6.75 million which is considered as the
smallest among the Lower Mekong countries (Open Development Initiative 2017). There
are around 55,503 populations in Vang Vieng and the average annual population growth
in Laos is 1.7% between 2010 and 2016. Most population in the Lower Mekong countries is
young people. Laos is one of the most poorly known Southeast Asian countries (Menon &
Melendez, 2011). However, over the years, the country has been improving and is currently
among the fastest-growing economies in the world and especially in the Greater Mekong
Sub region.
As the Government of Laos is constantly pushing for reducing imports and increasing
exports, construction boom and creating employment opportunities in the region to
reduce the high unemployment, the Government of Laos is inclined towards foreign
investment in the sector of cement manufacturing for Ordinary Portland Cement (OPC).
This represents a great opportunity for our enterprise to invest in this OPC project. A
preliminary investigation has shown that a site near Vang Vieng, 150 km north of Vientiane,
Laos is suitable for this development. This OPC plant is planned to be operational by the
year 2022. Expected initial capex for constructing this project is $280 million USD with an
operational life of 40 years. Production capacity is aimed to be 3.5 million tons.
[1]
1.2. GUIDE TO THIS REPORT
These mentioned sections would clearly explain the following questions about this
project:
• To show why proposed Ordinary Portland Cement (OPC) cement facility is a viable
project in Laos financially for Apollo 1 Enterprise and its investors.
• How this OPC plant can help the Government of Laos’s vision of boosted exports
and diversify the local economy, creating substantial employment opportunities in
a region that has high unemployment.
• DCF (Discounted Cash Flows) Analysis on real discount rates for the first 11 years of
operation from year 2022.
o IRR (Internal Rate of Return to Investors).
o NPV (Net Present Value of the Project).
o SENSITIVITY ANALYSIS for the variables involved in the future cash flows of
this cement unit.
• DEPRECIATION aspect for capital investment is not considered for tax benefits on
cash flows.
• INFLATION for this assessment has not been considered either.
There are certain pre-requisite assumptions which have been considered for DCF Analysis
and are mentioned as below:
DCF ANALYSIS:
For this analysis we have prepared an excel sheet with detailed calculations of future
cashflows which could be referred while reading this report. Before this OPC unit starts
producing any cement it needs a substantial investment for its own establishment. It will
require $250 million USD for the base plant and an additional US $30 million will be
[2]
required to establish Tire Derived Fuels facility to use tire as fuel for clinker production
which will help in long run to cut down cost of production. US$1 million will be needed to
be dispensed to local landowners for using their lands each year along with US$1.1 million
each year as a part of corporate social responsibility program to community tourism
operators as construction activities might disrupt tourism in Vang Vieng(UQ7901, 2018).
Starting with production capacity for this proposed cement plant in Laos, it has an annual
capacity of 3.5 MTPA (Metric Tons Per Annum). Looking at the current Laos’s market for
cement consumption which is approximately around 2 MT(Metric Tons), this facility is
capable of meeting 30% of that total demand as other competitors are providing the rest
of the percentage(UQ7901, 2018). It is expected that Laos’s cement requirement will
increase in coming years as there are a lot of dam projects planned in coming
years(Wikipedia, 2017). While looking at the rest of 2.375 MTPA from this new plant can be
exported to other neighboring countries of Laos especially to Thailand(ANN, 2018). Sales
from this project are primarily focused on export as they can fetch higher value in revenue
than domestic market (UQ7901, 2018). It is not possible to run this production unit at 100%
of capacity; hence we will only consider 85% of efficiency. With that in mind we are looking
at US$333 million revenue for one year starting from year 2022 till year 2032 with no further
capital investment apart from the following costs each year mentioned in Table (1):
Sensitivity Analysis for NPV was also carried out by changing one cost factor at one time
and recording that NPV to look for the most vulnerable factor of cash flows and below are
the findings in Table (2). The Pessimistic NPV column refers to the effect of the most
unfavorable factor on NPV. The Optimistic NPV column refers to the effect of the most
favorable factor on NPV. NPVoptimistic – NPVpessimistic column shows us the factor
which changes NPV by a great amount.
Variables Pessimistic - NPV Expected NPV Variables Optimistic- NPV NPVopt - NPVpess
@85% Production
rate
Production $594,205,040.00 $883,903,467.00 Production $1,101,177,287.00 $506,972,247.00
rate @ 65% rate @ 100%
Fixed cost @ $851,595,735.00 $883,903,467.00 Fixed Cost @ $910,337,066.00 $58,741,331.00
$5 $1
Variable cost $829,127,175.00 $883,903,467.00 Variable Cost $931,924,506.00 $102,797,331.00
@ $32 @ $25
[3]
As it is clear from the Sensitivity Analysis’s Table (2) “NPVopt -NPVpess” column that this
project is the most vulnerable to the rate at which this cement unit is operated i.e. the
operational production capacity rate.
3. SUSTAINABILITY ANALYSIS
Table (3) outlines positive and negative impacts on each of the five capitals of capitals of
sustainability. This allowed key stakeholders (as given in Figure 1) to be identified to
develop engagement strategies for a successful project. Apollo 1 Enterprise must address
the potential impacts to this group of stakeholders as these stakeholders hold the key to
the success of the project. Key stakeholders are directly influenced if any of the capitals
are impacted due to our proposed OPC plant as they coexist.
10
8 State Government
LandHolders
Influence
6
Local Businesses
Public
2
0
0 1 2 3 4 5 6 7 8 9 10
Interests
[4]
Table 3 Positive and Negative Impacts
• Local cement sale and export of cement will • High costs of investment in building the
provide financial revenue to Apollo 1 company cement plant with over US$250 million for the
(Schneider et al. 2011) project.
• Increased trade activities will be experienced
• High health costs will be incurred because of
in the area because of this OPC plant.
the health issues being experienced by the
FINANCIAL • Landholders will be compensated generously
as this OPC plant will be constructed on their local people.
CAPITAL
lands. • The costs of compensation to local tourism
authorities will be high due to disruptive
construction activities for this OPC plant.
[5]
• Profits from the cement plan sales can be • The cement plant will increase economic
used for corporate social responsibility activities in the area which may result in
programs. (Schneider et al. 2011) higher degree of crimes and social disputes.
• Social amenities such as parks, social halls, (Placet et al. 2005).
hospitals and schools will be developed for
enhancing the well-being of the people in • There may be protests during the
the area. construction of this OPC plant by the local
• This OPC plant will enhance unity and community, since tourism activities in this
SOCIAL
increased social support for local activities. area could get reduced due to dust during its
CAPITAL (Placet et al. 2005) construction and after the OPC plant starts
operating.
• Social issues such as inequalities may also
increase because of increased economic
development activities (Placet et al. 2005).
[6]
3.2.IMPACT ENGAGEMENT STRATEGIES
Potential positive and negative impacts were selected according to major stakeholders
that have been identified in Figure 1 and how they are affected by the Five Capitals is as
described in section 3.1. The main selection criteria for these impacts also included the way
the natural surrounding and local community are affected as this place is a famous for
tourism. Strategies have been developed to enhance the positive impacts and mitigate the
negative impacts.
POSITIVE IMPACTS:
Increased employment opportunities for The most effective engagement strategy is to enhance
people in the area due to the the development of knowledge and skills of people
establishment of this cement plant. employed in the cement plant (Schneider et al. 2011).
Through enhancing the development of knowledge
and skills, people from the area can use these skills to
be self-sufficient and improve their living standards.
Profits from the cement plant sales can Corporate social responsibility should be aimed at
be used for corporate social responsibility working with community groups and community
programs. leaders so that community-based projects are
enhanced for the community (Ismail,2009).
NEGATIVE IMPACTS:
The costs of compensation to local Ensuring that there is a limit for compensation and
tourism authorities will be high due to choose these compensations carefully.
disruptive construction activities for this
OPC plant.
There may be protests during the We need to outline the importance of this OPC plant in
construction of this OPC plant by the local case of providing job opportunities to the local
community, since tourism activities in this communities by giving presentation during group
meetings with local community representatives.
area could get reduced due to dust
during its construction and after the OPC
plant starts operating.
.
[7]
3.3. STAKEHOLDER ENGAGEMENT PLAN
The Appendix 1 outlines the key messages and engagement activities for each of the major
stakeholders, along with a timeline of when Apollo 1 Enterprise should engage with them
for each strategy.
The government might have to face major dilemmas as convincing public for a project that
might harm their livelihood would not be easy. Being an industry small scale or large scale,
it does require a huge amount of water for operation. The government must have right
balance between the water usage for its public and supplying to the industry as well. There
might be chances of community riots or rallies opposing the project proposal. The
government needs to be keen to handle such situations and assure the people that there
are going to be more benefits rather than downsides.
There are always risks associated with substantial investments of this size. We developed a
Risk Assessment for this OPC plant. Risk assessment involves identifying threats and
assessing the probability of the occurrence of these threats. Risk management is about
managing what would happen if these threats materialize including disaster recovery
plans, crisis management and emergency procedures. It is also about minimizing the
probability of the threat leading to undesired effects by designing, implementing and
operating internal controls that mitigate, avoid or transfer risks.
Following are the types of risks categories associated with each of the above-mentioned
project phases(business.qld.gov 2018):
[8]
• Environmental, such as climate change, chemical spills and pollution
• Work health and safety, such as accidents caused by materials, equipment, or
location of your work
• Property and equipment, such as damage from natural disasters, burst water
pipes, robbery and vandalism
• Security, such as theft, fraud, loss of intellectual property, terrorism, extortion and
online security and fraud
• Economic and financial, such as global financial events, interest rate increases,
cash flow shortages, customers not paying, rapid growth and rising costs
• Staffing, such as industrial relations issues, human error, conflict management and
difficulty filling vacancies
• Suppliers, such as issues within their business or industry resulting in failure or
interruptions to the supply chain of products or raw materials
• Market, such as changes in consumer preference and increased competition
• Utilities and services, such as failures or interruptions to the delivery of your power,
water, transport and telecommunications.
Figure 2 describes the methodology adopted for this report to mitigate and monitor risks
arriving from various risk areas as described in the previous section. Principles which are
followed during this risk assessment along with the above methodology diagram
are(Sadykov 2011):
1. To structure the assessment to ensure that all relevant hazards and risks are
addressed (e.g. not to overlook tasks, such as cleaning, that might take place out of
‘normal’ working hours, or ancillary departments such as waste compacting) in the
risk identification phase.
2. During the risk analysis phase, we considered each identified risk and made
a judgment about the probability and seriousness of that risk. We relied on our
judgment and experience of previous projects and the problems that arose in them.
[9]
We assigned the risk bands using the below mentioned criteria and we have
outlined these in the Risk Matrix (Table [6]) & Risk Table (Table [8] in Appendix 2):
3. In the risk planning phase, we developed strategies to manage the key risks that
threaten the project adversely. For each risk, we thought of actions that we as an
enterprise might take to minimize the disruption to the project if the problem
identified in the risk occurs. Strategies for managing the risks fall into two
categories:
• Avoidance strategies: following these strategies mean that the probability
that the risk will arise is reduced.
• Minimization strategies: following these strategies mean that the impact of
the risk is reduced.
4. As we move forward with this project operational initiation the Risk Monitoring
Phase can kick in to ensure our assumptions about the product, process, and
business risks have not been changed. We will regularly assess each of the
identified risks to decide if that risk is becoming probable in terms of risk severity
and risk occurrence probability.
Risk Matrix is composed of two components as defined in the Risk analysis phase:
• Risk Likelihood.
• Risk Impact.
Risk Probability defines the likelihood for that risk to occur characterized by different levels
of likelihood as shown in Table (4).
Level of
Descriptor Definition
Likelihood
5 Common Hazard is likely to occur in 12 months.
4 Likely Hazard is likely to occur in 36 months.
3 Possible Hazard is likely to occur in 5 years.
Remotely Hazard is likely to occur during the life of the
2
Possible project.
Hazard is unlikely to occur during the life of the
1 Improbable
project.
[10]
Risk Impact (Consequences) defines the degree of an adverse effect that a selected risk
could have on the whole progress of the project as shown in Table (5).
CONSEQUENCE
Level of Personnel
Business Financial
Interruption Loss or Legal &
consequence Health &
or Time Material
Reputation
Regulatory
Environment
Safety
Delay Damage
HS BT F R L E
Major
Loss of permanent
Customers Criminal effect on
(>20 % target Charges / ecosystem or air/
CATASTROPHIC
Fatality > 6 months > $1,000,000 Sales) or Business Rectification
5
Major License difficult and
product Revoked unlikely to result
recall in recovery
Temporary but
localized effect
on ecosystem or
Loss of Sales air/
MAJOR Permanent $500,000 - Prosecution
3-6 months 10-20% of Rectification and
4 Disability $1,000,000 for Breach
target Sales rehabilitation
required over the
medium-term
Major temporary
effect on
ecosystem or air/
Loss of Sales
MODERATE Serious $200,000 - Infringement Rectification
1-3 months 5 - 10% of
3 Injury $500,000 Notice difficult but may
target Sales
be possible in
the long term
Nil or minor
localized impacts
on ecosystem or
Reportable
Loss of Sales air/
MINOR Lost Time 1 week to 1 $100,000 - Breach /
2 - 5% of Impact does not
2 Injury month $200,000 Noncomplia
target Sales require specific
nce
management or
rehabilitation
Minor impacts on
ecosystem or air/
Damage is
Medical Loss of Sales Incident (not
INSIGNIFICANT recoverable
Treatment < 1 week < $100,000 < 2% of reportable to through short-term
1
Only target Sales regulator) management and
rehabilitation
[11]
Risk Matrix Table (6) is the combination of Risk Impact and Risk Probability Table that
marks the selected risk to a degree of importance (Risk Rank) which can be used to specify
appropriate risk planning sequentially for the list of risks.
RISK PROBABILITY
RISK IMPACT COMMON LIKELY POSSIBLE REMOTE POSSIBLE IMPROBABLE
5 4 3 2 1
CATASTROPHIC MODERATE
EXTREME EXTREME HIGH HIGH
5
MAJOR MODERATE
EXTREME HIGH HIGH HIGH
4
MODERATE
HIGH HIGH MODERATE MODERATE LOW
3
MINOR
2 MODERATE MODERATE MODERATE LOW LOW
INSIGNIFICANT
1 MODERATE MODERATE LOW LOW LOW
The following table describes each rank and their effects on the project that we have
established in the Risk Matrix as described in Table (6).
A list of 50 risks has been derived after following risking management methodology in the
form of Risk Register Table. The Risk Register Table can be referred from the Appendix of
this report which lists all the risks with their rankings, Mitigation & Avoidance Strategies,
Residual Risk, i.e. Table 8 in Appendix 2.
[12]
4.4. OUTLINES OF MAJOR RISKS
Major Risks Comments Risk Avoidance Strategy Risk Mitigation Residual Risk
EXTREME Strategy
1. The design of the During the pre-construction period, a firm is designated Functional OPC plant designs Regular meetings
OPC plant is faulty to design the overall infrastructure of the upcoming should be taken into should be conducted
from architectural project. The design is made to keep in mind every small consideration for the between the
point of view. attribute regarding the machines, i.e. the space required construction of this plant. If management and the
to store the machines, the need of sound proof walls to many designs are taken for designers of the OPC
absorb the sound created from the machines that are to reference, only confusion will be plant to discuss the
be used. Once the design is ready, and later the created instead of curbing it. design issues.
construction is almost done, the plant is ready to be set
up. It is quite possible that there can be an architectural
fault which comes in light after the construction is
complete. For example, there is a possibility that the
storage space required to keep a certain machinery
might not be adequate. There can be minor changes in
the machine selection at the last moment which can be
due to any unforeseen circumstances and then the
architecture proves to be faulty. There are also bleak
chances of changes in raw material for construction,
initially the design approved might promise sound proof
building walls because the heavy machinery required to
manufacture cement create a lot of noise and that might
disturb the neighborhood people.
2. Change in law: When the project is initially approved, it is made sure that For each operational year, there Obtain local Even after
Local government’s the design of the project is made by abiding with all the is a need to maintain a government government
inconsistent rules and regulations made by the government. But there contingency monetary backup guarantee to adjust guarantees
application of new are chances that the local government can change in case of such events when tariff or extend constructions cost
regulations and certain laws and regulations during due course of the government suddenly decided concession period. could be higher.
laws which might construction of the cement plant. For instance, the to increase the taxes or any such
increase the government might decide to increase the taxes levied on event. This kind of strategy
construction cost. import goods and increase the excise duties. If some might help to avoid losses to a
machineries raw material for construction must be large extent.
imported from outside of the state, the construction cost
will increase incredibly.
3. Site safety: High The construction of any project can begin only if it is The only way to avoid the Get Third Party
rate of accidents approved by the government officials. To get an approval, accidents is to adopt a proper Insurance for
during the project peers need to prove that all the safety safety program, a proper compensation to
construction measures are in place and the construction can be management system, public and staff.
carried out safely. But, once the construction begins, and supervision, zero negligence,
[13]
if the safety rules are violated deliberately or incentives as well as preventive
unknowingly, it can be a huge risk to the laborers working measures. Also, there should be
for the project. For example, if some laborers do not wear third party insurance for every
adequate safety gears and they get subject to a heavy worker which can help mitigate
construction machinery, they might injure themselves the risk to some extent.
and risk their lives as well. Above all, if the safety rules are
violated, it should not be tolerated at any cost and if any
such dangerous accidents take place, the construction
can be halted permanently and the approvals can get
cancelled due to negligence.
4. Cost overrun Before the construction of the plant commences, usually To curb this issue, it is safe to Adopt as much as
during there is a fixed cost dealing of the raw materials with the employ domestic labor and the possible domestic
construction of suppliers. The construction phase of the plant can go on raw materials to be used as product/labor to
OPC plant for some years, so it is quite possible that there can be much as possible to avoid reduce cost
changes in the cost of raw materials. Sudden increase in paying extra costs on for import
these materials can give a cost overrun which will disturb duty and other taxes. If foreign
the overall budget. labor is employed, project cost
increase.
5. Legal Risks(TRIA): For a huge project like that of a cement plant, there are The internal working Internal control
These risks relate to going to be a great number of people involved ensuring committee of the company systems for proper
the following: the proper running of the project right from pre- should work in co-ordinance for control on the
• Contract Risks construction phase to final closure. If many people are proper control on the overall operations of the
• Contractual involved at every step, there can always be a room for operations of the plant and in company and to
Liability frauds (for extra income in their own pockets). The legal this way, it is easier to detect any detect any frauds
• Frauds policies should be in place during the approval itself so frauds if they take place.
• Judicial Risks that there is minimal space for scams and frauds. Scams
• Insurance committed by the officials itself can cause heavy losses to
Risks the project and disturb the budget in the long run.
6. Bagging and The proposed cement plant is aimed to use high-end The areas where bagging and Restricted access
loading for delivery technology for each process. Hence, the heavy loading must be done, it should areas.
of Cement machineries would do the bagging and loading of the be labelled as “restricted access” • Use of PPEs
cement once it is ready. There are going to be a certain as there are heavy moving parts
number of operations officials present all the time to keep in the machinery which can
a check. Due to unforeseen circumstances, it is quite cause injury. Also, the workers
possible that the moving parts of the machines might having access to this region
entrap someone if a person is exposed very close to the should have their personal
moving parts and might injure themselves. If a life is lost protective equipment in place
in such a case, the company officials might have to 7 face which will ensure their safety
a great number of legal issues as well as monetary issues
because it is the responsibility of the company to
compensate for the losses to the labourer’s kin.
7. Fuel Storage The cement plant plans to use coal for various operations. The authorization procedures
Facilities There is a possibility that while using coal for piping should be perfectly done for
systems, due to negligence by any worker, electric spark working on the coal
can take place and cause multiple deaths. Every worker transportation system.
should be extremely vigil and safely guarded while
working with such systems. Loss of lives can affect any
[14]
kind of industry in extreme ways, not just by monetary
ways but legal issues can also play their parts and the
successful running of the plant might take a toll.
8. Air pollution from The plant will be using many fuels for its efficient running Setting up of bag filters to arrest Even after setting up
the Kiln & Raw mill, one of them being coal. During the operation phase, the polluted particles and dust filters pollutions does
Clinker Cooler, Coal there will be high level of air pollution due to the kilns is the best possible way to curb occur but in a
Mill which might affect the neighborhood people. Increased the pollution. controlled range.
levels of pollution can cause breathing problems to
residents nearby. Also, high levels of dust from the plant
can cause dust allergies. Air pollution is one of the major
risk for any industry which deserves prime importance
and should be curbed to the best level possible.
9. Water pollution The waste water generated during the production of the Set up a sewage treatment
caused during the cement, would be typically led to the nearby water and plant for the treatment of
production of pollute it. Since the waste is from a cement plant, it would sewage/effluent and it is further
cement. consist of lot of chemicals and these chemical rich waste used for gardening and
water can affect the organisms in the water body. Also, plantation and the industrial
the aesthetic value of the water body will drop down waste water generated from the
which would affect tourism too. plant can be re-circulated into
the process.
10. Use of outside For a cement plant, the deliveries of the cement Company should have a Exploring possibility
transport sources produced is also one of the major tasks. If for every batch dedicated transport group to of an in-house logistic
increase of produced cement, a different firm is contacted for the handle all requirements relating mechanism if the
dependencies and deliveries, it will just increase the overall cost of to movement of goods, coal, situation demands.
cost. transportation which can disturb the budget of the clinker, cement including
project. capital equipment, domestic
and imported, as and when
necessary with a well-defined
system of allocation of vehicles
based on priorities and time
aspects.
[15]
5. THE DECREE AND ITS EFFECTS
According to the Decree (Friday 1st May 2020) which is the part of Laos government
“Vision 20-30” plan:
6.1. CONCLUSIONS
Following are the conclusions from the investigative studies:
• Sensitivity analysis – the NPV of the project is the most vulnerable to the rate at
which this unit is operated i.e. the operational production capacity rate.
SUSTAINABILITY ASSESSMENT:
This report has presented an in-depth investigation into understanding all the
potential stakeholder positions of this project. The investigation found five key
stakeholders:
• Landholders
• State Government
• Government of Laos
• The public
• Local business (tourism)
[16]
Most affected Sustainability Capitals were Natural Capital [Air Pollution] & Social
Capital [Local Tourism Activities]. Three positive and negative impacts affecting these
stakeholders were also identified and stakeholder engagement strategies were
presented. But to mitigate 3 negative impacts, it required some extra costs and thus,
causing a reduction in cashflow for this OPC plant for each operational year. Following
are the reduction costs:
• Compensation for local tourism authorities: $2 million USD (For each year)
• Reducing pollution using pollution mitigation buffers: $2 million USD (For
each year)
• Corporate Social Responsibility Program: $1.1 million USD (For each year)
RISK ASSESSMENT:
This report has presented an in-depth investigation into understanding of the all the
risks encountered from planning, construction, operation and closure & rehabilitation
phase for this OPC plant. After marking out 10 major risks, avoidance and mitigation
strategies were presented and discussed in this report. Most of the strategies which are
discussed are to not only mitigate the risk factors for this project, but also increase the
capital investment for each year. Following are the costs of reducing these major risks
that were identified during the analysis:
• Legal firm hired for this OPC plant for avoiding legal issues: $1 million USD (For
each year)
• Contingency monetary fund for construction cost overrun: $5 million USD (For
each year)
• Water Treatment Plant installation: $5 million USD
• Water Treatment Plant maintenance: $0.25 million USD (For each year)
• Equipment and Human Capital Insurance against Natural and Work hazards:
$10 million USD (For each year)
• Contingency monetary fund for tax rate fluctuation: $5 million USD (For each
year)
• PPE and other safety equipment purchasing fund: $2 million USD (For each
year)
The above-mentioned costs are substantial when considered with reference to the
operational life of this OPC plant.
Looking at the IRR and NPV Progression from each phase of studies as mentioned in
Figure 3 , the IRR of 46.1% and NPV of $ 624 million USD are very promising and Apollo
1 team stand by the decision of investing into this project as we have taken most of the
crucial factors which if not considered could have derailed this project in its operational
life.
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6.2. RECOMMENDATIONS
1000
NPV – IRR Progression 100%
883 864
900 90%
800 80%
725
700 70%
624
600 60%
500 50%
400 40%
100 10%
0 0%
Initial Financial Assessment Sustainability Analysis Risk Managed After Decree
NPV IRR
[18]
7. REFERENCES
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business/risk-management/identifying-risk.
TRIA "<Risk-Assessment-in-the-Cement-Factory.pdf>."
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http://annx.asianews.network/content/laos-focus-cement-exports-environmental-
protection-64367 [Accessed].
PWC. 2017. LAO PDR [Online]. Available:
http://taxsummaries.pwc.com/frmTerritoryPrintPreview?openForm&countryName=La
o%20PDR&Type=Corporate [Accessed].
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promise or false hope? Journal of Asian Economics, vol. 15, no. 5, pp.977-998.
Menon, J & Melendez, A 2011, Trade and Investment in the Greater Mekong Subregion:
Remaining Challenges and the Unfinished Policy Agenda, Asian Development Bank, viewed
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investment-greater-mekong-subregion.pdf
Nam, CW & Nam, KY 2008,’Economic factors shaping private sector development in the
Greater Mekong Sub region’, International Quarterly for Asian Studies, vol. 39, no. 3/4, pp. 325-
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News Desk 2018, ‘Laos to focus on cement exports, environmental protection’, Asia News
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cement-exports-environmental-protection-64367
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Chen, C, Habert, G, Bouzidi, Y & Jullien, A 2010, ‘Environmental impact of cement production:
detail of the different processes and cement plant variability evaluation’, Journal of Cleaner
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Gür, TM 2013,’Critical review of carbon conversion in “carbon fuel cells”. Chemical Reviews, vol.
113, no. 8, pp.6179-6206.
Ismail, M 2009, ‘Corporate Social Responsibility and its role in community development: An
international perspective’, Journal of International Social Research, vol. 2, no. 9.
Oss, HG & Padovani, AC 2003, ‘Cement manufacture and the environment part II:
environmental challenges and opportunities’, Journal of Industrial ecology, vol. 7, no.1, pp.93-
126.
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present and future’, Cement and Concrete Research, vol. 41, no. 7, pp.642-650.
[20]
APPENDIX 1
STAKEHOLDER ENGAGEMENT PLAN
2. Set up a special
website or online
forum to gather
feedback from
local businesses.