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Use This As Reference For Painting Process It May Be Similar To Yours

This document provides details on the painting process for a part, including 7 process steps, the key parameters for each step, acceptable tolerances, inspection methods and frequency, and control plans to deal with issues. The 7 steps are: mold setup, molding, transfer, curing, pellet heating, hot plate temperature, and mold cleaning. Parameters like temperature, pressures, times are specified. Inspection includes measurements, visual checks, and is conducted multiple times per shift or every few days depending on the step. Control plans like X-R charts and logsheets are referenced to handle out of spec issues.
Copyright
© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
328 views7 pages

Use This As Reference For Painting Process It May Be Similar To Yours

This document provides details on the painting process for a part, including 7 process steps, the key parameters for each step, acceptable tolerances, inspection methods and frequency, and control plans to deal with issues. The 7 steps are: mold setup, molding, transfer, curing, pellet heating, hot plate temperature, and mold cleaning. Parameters like temperature, pressures, times are specified. Inspection includes measurements, visual checks, and is conducted multiple times per shift or every few days depending on the step. Control plans like X-R charts and logsheets are referenced to handle out of spec issues.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS

.
SPEC. # .5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page
12 of 26
Control Plan Number
- - -
Part Number / Latest Change Level Core Team : Customer Engineering Approval / Date (If req’d)
N/A N/A
Part Name/ / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (If req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (If req’d) Other Approval / Date (If req’d)
N/A N/A N/A
Part / Station Process / Machine Device Characteristics Methods
Special
Process Name / Jig,
Char.
Number Operation Tools for Mfg. Product Process Product/Process Evaluation Sample Reaction
Class Control
Description Specification Tolerance Measurement Plan
Method
Technique Size Freq.
7 Mold Parameter Production Mold Temp. 175 ± 15°C Pyrometer/surface Six 2X per shift Parameter PI-4010
set-up (Top/Bottom) probe reading
Clamp Pressure 500 - 3000 psi / Machine Gauge One Setting OCAP
Corp.

2
35 - 211 kg / cm reading Form
per
machine
Transfer Pressure 300 - 500 psi / Machine Gauge
2
21 - 35 kg / cm
Transfer Time 15 - 40 sec. Stop Watch
Cure Time 1.5 - 3.0 min. Timer
Pellet Temp. 80 ± 15°C Temperature Probe
Hot Plate Temp. 150 ± 10°C Temperature
Controller
Temp. Monitor Critical PI – 4010 Surface probe / Each 2x / shift X-R chart 4.20.0-P3-SPC
SHEET

SPEC. NO.

Pyrometer machine
Mold Bookmold / Mold die PI-4010 Visual inspection Each Tool Every 3 days / Logsheet PI-4010
Cleaning Plate mold / cleanliness change of
Production mold package type.
For 6600 series
of molding
compound
every end of the
shift.
Mold Tool Aperture plate / Mold die PI-4010 Visual Each tool 1 / week Logsheet PI-4010
Cleaning Cover plate cleanliness
N2 Flow Dry box L/F Oxidation N2 Flow rate Flow Meter Each box 1x / shift Logsheet PI-4010
20 SCFH min.
QC Bausch & Lomb Appearance QAM-4010 Visual inspection 1 shot / Every start of Logsheet QAM-4010
Qualification under low power machine the shift / every
scope good units set-up / every
/ dummy package
conversion
QC Monitor Bausch & Lomb Appearance QAM-4010 ½ shot / 3 – 6x / shift Logsheet QAM-4010
machine
X-RAY Softex 100B Internal QAM-4010 X-RAY machine PM-8 strips 2x / shift / Logsheet QAM-4010
OF

appearance monitor
Softex 100 TOP VIEW BM-2 strips
Prod’n. M - 2
FORM # DCS-00 REV. A

Strips 1x / shift
(QUAL)
X-RAY Softex 100B SIDEVIEW QAM-4010 X-RAY Machine PM-8 strips 1x / shift Logsheet QAM-4010
Softex 100 BM-2 strips Qual
Prod’n. M - 2 2x / shift monitor
C-SAM SONIX HS-1000 Delamination SAM-001 C-SAM Machine 1 strip Every start of the Logsheet PI-4010 OCAP
shift / every set-up SAM-001
/ every package
conversion

SPECS # CPP-001 FORM # PCP-001


REV.
C

USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS


USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # .5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page

Control Plan Number


- - -
Part Number / Latest Change Level Core Team : d Customer Engineering Approval / Date (If req’d)
N/A N/A
Part Name/ / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (If req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (If req’d) Other Approval / Date (If req’d)
N/A N/A N/A
Part / Station Process / Machine Device Characteristics Methods
Special
Process Name / Jig, Char.
Number Operation Tools for Mfg. Product Process Product/ Evaluation Sample Reaction
Class Control
Description Process Measurement Method Plan
Specification Technique Size Freq.
Tolerance

8 LFC Leadframe Scissor / Plato Cutting PI-1070 Visual 100% Per lot Lot PI-1070
cutting cutter Traveler

SPECS # CPP-001 FORM # PCP-001


SHEET

SPEC. NO.

USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS


FORM # DCS-0 3 REV. A

REV.
C
USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # 4.5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page

19 of 28
Control Plan Number September 12, 2001 July 25, 2005 (C)
- - -
Part Number / Latest Change Level Core Team : ) Customer Engineering Approval / Date (If req’d)
N/A N/A
Part Name/ / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (If req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (If req’d) Other Approval / Date (If req’d)
N/A N/A N/A
Part / Station Process / Machine Device Characteristics Special
Process Name / Jig, Methods
Char.
Number Operation Tools for Mfg. Reaction
Class
Description Plan
Product Process Product/Process Evaluation Sample
Control
Specification Measurement
Method
Tolerance Technique
Size Freq.
14 SOLDER Electro-
Jettech Chemical level Min / Ave. / Max. Machine Gauge Per Every shift/ Parameter PI-4001
PLATING plating
Machine machine Every set-up setting form / OCAP
Logsheet
High-Speed Water flow rate # 1 18L / min
Water flow rate # 2 2L / min
0.5 - 1 Mohms
Water Resistivity Resistivity Light
minimum
Deg. or Electroclean
40 - 60°C
Temp.
SHEET

SPEC. NO.

Descale Temp. 20 - 35°C Machine


Predip Temp. 20 - 35°C gauge/Pyrometer

Tin / Lead Temp. 30 - 60°C

SPECS # CPP-001 FORM # PCP-001


OF
FORM # DCS-003 REV. A

REV.
C
USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # 4.5.1-P -DCS

CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Page
Control Plan Number : 20 of 26

Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A

Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A

Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)

N/A N/A N/A

Part/ Station Process Machine,


Characteristics Special Methods
Process Name/ Device Jig, Product Process Char. Product/Process Evaluation Sample Control Reaction
Number Operation Tools Class Specification/ Measurement Method Plan
Size Freq.
Description For Mfg. Tolerance Technique

14 SOLDER Electroplating Jettech Neutralizer Temp. 30 - 40°C


PLATING High-Speed machine Stripper Temp. 20 - 60°C
Drying temp. (product) 30 - 150°C
Drying temp. (belt) 30 - 150°C Machine gauge
SHEET

SPEC. NO.

DI water pH 5–9 pH meter


DI water TDS 0 - 100 ppm TDS meter
Degreaser 30 - 100 g / L
Descaler 10 - 30 ml / L
Add Dip 100 - 200 g / L
Acid Chemical
120 - 300 g / L Titration / UV/VIS
Daily Monitoring/
Tin 35 - 60 g / L Spectrometer
Logsheet
Lead 3.5 - 6 g / L
Additive 30 - 60 ml / L
Neutralizer 30 - 50 ml / L Per bath
Width = 9.5 - 50 mm
Strip dimension Length = 135 - 252 Precision ruler
mm Device
Every
Machine speed processing
Belt speed 2.6 - 3.5 m / min. shift/every set-
indicator logsheet
up
Plating current 50 - 185 A Rectifier Potentiometer
Shield height 5 - 50 mm Adjustment knob
Electroplating Rack Plate Plating current 15 - 90 A Clamp meter One Every shift / Parameter PI-4001
(Manual reading Every set-up. setting form/ OCAP
Water resistivity 0.5 - 1 M ohms
Optional) Resistivity light Logsheet
(minimum)
Water ph (Hot DI) 5-9 pH meter
FORM # DCS-0 3 REV. A

Water flowrate 1 gal / min. minimum Flow meter


Degreaser sp.g. 1.03 – 1.08 Be Hydrometer
Descale sp.g 1.03 – 1.08 Be Hydrometer
Acid dip sp.g. 1.03 – 1.08 Be Hydrometer
Degreaser temp. 20 - 60°C Pyrometer
Deg. Immersion time 1 - 3 minutes Timer / Buzzer
Descaler temp. Room temp. Thermometer
REV.

SPECS # CPP-001 FORM # PCP-001


C
.
SPEC. # 4.5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - -

Part Number / Latest Change Level Core Team : ` Customer Engineering Approval Date (if req’d)
N/A N/A N/A

Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A

Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
N/A N/A N/A

Part/ Station Process Machine,


Characteristics Special Methods
Process Name/ Device Jig, Product Process Char. Product/ Evaluation Sample Control Reaction
Number Operation Tools Class Process Measurement Method Plan
Description For Mfg. Specification/ Technique Size Freq.
Tolerance

14 Solder Electroplating
Rack Plate Desc. Immersion time 1 - 3 mins. Timer / Buzzer
Plating
(Manual
Acid Dip temp. Room temp. Thermometer
Optional)
Acid Dip Immersion
2 - 4 minutes Timer / Buzzer
SHEET

SPEC. NO.

time
Hot DI temp. 50 ± 10°C pyrometer
Spin dryer 90 - 95°C pyrometer
Steam age bath temp. 100 ± 1°C pyrometer
Add conc. 100 - 200 g / L
Tin conc. 13 - 24 g / L Titration/ UV/VIS
Per bath daily Chemical
Lead conc. 1-6g/L Spectrometer PI-4001
Monitoring/
OCAP
Additive conc. 15 - 30 ml /L Logsheet
Rinse water TDS TDS meter One Every shift
0 - 100 ppm
reading
Lot Acceptance QAG-4001 200 units Ever y lot Log sheet PI-4001
Appearance
QAM-4001 200 units Every set-up OCAP
3 units (8 Every 3 sublots
hrs. steam (manual)
age)
> 95 % solder coverage 2 units (4
Solderability
on critical area Visual inspection hrs. steam
age)
2 units (w/o
steam age) PI-4001 OCAP
FORM # DCS-003 REV. A

Plating Critical 300 - 800 ” 20 points QAG-4001


Thickness Every 10
Plating Sublots (High-
Crtical 80 - 90% Sn 20 points speed)
Composition
No visible peeling of
Adhesion 1 strip
solder
No blister and
Bake Test 2 strips
discoloration
QC Gate Bausch & Lomb QAG-1000 200 units Each lot QAG-1000
REV.

SPECS # CPP-001 FORM # PCP-001


USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # 4.5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - - 20 of 26

Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A

Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A

Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)

N/A N/A N/A

Part/ Station Process Machine,


Characteristics Special Methods
Process Name/ Device Jig, Product Process Char. Product/Process Evaluation Sample Control Reaction
Number Operation Tools Class Specification/ Measurement Method Plan
Size Freq.
Description For Mfg. Tolerance Technique

14 SOLDER Electroplating Jettech Neutralizer Temp. 30 - 40°C


PLATING High-Speed machine Stripper Temp. 20 - 60°C
Drying temp. (product) 30 - 150°C
Drying temp. (belt) 30 - 150°C Machine gauge
SHEET

SPEC. NO.

DI water pH 5–9 pH meter


DI water TDS 0 - 100 ppm TDS meter
Degreaser 30 - 100 g / L
Descaler 10 - 30 ml / L
Add Dip 100 - 200 g / L
Acid Chemical
120 - 300 g / L Titration / UV/VIS
Daily Monitoring/
Tin 35 - 60 g / L Spectrometer
Logsheet
Lead 3.5 - 6 g / L
Additive 30 - 60 ml / L
Neutralizer 30 - 50 ml / L Per bath
Width = 9.5 - 50 mm
Strip dimension Length = 135 - 252 Precision ruler
mm Device
Every
Machine speed processing
Belt speed 2.6 - 3.5 m / min. shift/every set-
indicator logsheet
up
Plating current 50 - 185 A Rectifier Potentiometer
Shield height 5 - 50 mm Adjustment knob
Electroplating Rack Plate Plating current 15 - 90 A Clamp meter One Every shift / Parameter PI-4001
(Manual reading Every set-up. setting form/ OCAP
Water resistivity 0.5 - 1 M ohms
Optional) Resistivity light Logsheet
(minimum)
Water ph (Hot DI) 5-9 pH meter
FORM # DC -003 REV. A

Water flowrate 1 gal / min. minimum Flow meter


Degreaser sp.g. 1.03 – 1.08 Be Hydrometer
Descale sp.g 1.03 – 1.08 Be Hydrometer
Acid dip sp.g. 1.03 – 1.08 Be Hydrometer
Degreaser temp. 20 - 60°C Pyrometer
Deg. Immersion time 1 - 3 minutes Timer / Buzzer
Descaler temp. Room temp. Thermometer
REV.

SPECS # CPP-001 FORM # PCP-001


C
.
SPEC. # .5.1-P1-DCS

CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - -

Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A N/A N/A

Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A

Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
N/A N/A N/A

Part/ Station Process Machine,


Characteristics Special Methods
Process Name/ Device Jig, Product Process Char. Product/ Evaluation Sample Control Reaction
Number Operation Tools Class Process Measurement Method Plan
Description For Mfg. Specification/ Technique Size Freq.
Tolerance

14 Solder Electroplating
Rack Plate Desc. Immersion time 1 - 3 mins. Timer / Buzzer
Plating
(Manual
Acid Dip temp. Room temp. Thermometer
Optional)
Acid Dip Immersion
2 - 4 minutes Timer / Buzzer
SHEET

SPEC. NO.

time
Hot DI temp. 50 ± 10°C pyrometer
Spin dryer 90 - 95°C pyrometer
Steam age bath temp. 100 ± 1°C pyrometer
Add conc. 100 - 200 g / L
Tin conc. 13 - 24 g / L Titration/ UV/VIS
Per bath daily Chemical
Lead conc. 1-6g/L Spectrometer PI-4001
Monitoring/
OCAP
Additive conc. 15 - 30 ml /L Logsheet
Rinse water TDS TDS meter One Every shift
0 - 100 ppm
reading
Lot Acceptance QAG-4001 200 units Ever y lot Log sheet PI-4001
Appearance
QAM-4001 200 units Every set-up OCAP
3 units (8 Every 3 sublots
hrs. steam (manual)
age)
> 95 % solder coverage 2 units (4
Solderability
on critical area Visual inspection hrs. steam
age)
2 units (w/o
steam age) PI-4001 OCAP
FORM # DCS-0 3 REV. A

Plating Critical 300 - 800 ” 20 points QAG-4001


Thickness Every 10
Plating Sublots (High-
Crtical 80 - 90% Sn 20 points speed)
Composition
No visible peeling of
Adhesion 1 strip
solder
No blister and
Bake Test 2 strips
discoloration
QC Gate Bausch & Lomb QAG-1000 200 units Each lot QAG-1000
REV.

SPECS # CPP-001 FORM # PCP-001

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