Use This As Reference For Painting Process It May Be Similar To Yours
Use This As Reference For Painting Process It May Be Similar To Yours
.
SPEC. # .5.1-P1-DCS
CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page
12 of 26
Control Plan Number
- - -
Part Number / Latest Change Level Core Team : Customer Engineering Approval / Date (If req’d)
N/A N/A
Part Name/ / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (If req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (If req’d) Other Approval / Date (If req’d)
N/A N/A N/A
Part / Station Process / Machine Device Characteristics Methods
Special
Process Name / Jig,
Char.
Number Operation Tools for Mfg. Product Process Product/Process Evaluation Sample Reaction
Class Control
Description Specification Tolerance Measurement Plan
Method
Technique Size Freq.
7 Mold Parameter Production Mold Temp. 175 ± 15°C Pyrometer/surface Six 2X per shift Parameter PI-4010
set-up (Top/Bottom) probe reading
Clamp Pressure 500 - 3000 psi / Machine Gauge One Setting OCAP
Corp.
2
35 - 211 kg / cm reading Form
per
machine
Transfer Pressure 300 - 500 psi / Machine Gauge
2
21 - 35 kg / cm
Transfer Time 15 - 40 sec. Stop Watch
Cure Time 1.5 - 3.0 min. Timer
Pellet Temp. 80 ± 15°C Temperature Probe
Hot Plate Temp. 150 ± 10°C Temperature
Controller
Temp. Monitor Critical PI – 4010 Surface probe / Each 2x / shift X-R chart 4.20.0-P3-SPC
SHEET
SPEC. NO.
Pyrometer machine
Mold Bookmold / Mold die PI-4010 Visual inspection Each Tool Every 3 days / Logsheet PI-4010
Cleaning Plate mold / cleanliness change of
Production mold package type.
For 6600 series
of molding
compound
every end of the
shift.
Mold Tool Aperture plate / Mold die PI-4010 Visual Each tool 1 / week Logsheet PI-4010
Cleaning Cover plate cleanliness
N2 Flow Dry box L/F Oxidation N2 Flow rate Flow Meter Each box 1x / shift Logsheet PI-4010
20 SCFH min.
QC Bausch & Lomb Appearance QAM-4010 Visual inspection 1 shot / Every start of Logsheet QAM-4010
Qualification under low power machine the shift / every
scope good units set-up / every
/ dummy package
conversion
QC Monitor Bausch & Lomb Appearance QAM-4010 ½ shot / 3 – 6x / shift Logsheet QAM-4010
machine
X-RAY Softex 100B Internal QAM-4010 X-RAY machine PM-8 strips 2x / shift / Logsheet QAM-4010
OF
appearance monitor
Softex 100 TOP VIEW BM-2 strips
Prod’n. M - 2
FORM # DCS-00 REV. A
Strips 1x / shift
(QUAL)
X-RAY Softex 100B SIDEVIEW QAM-4010 X-RAY Machine PM-8 strips 1x / shift Logsheet QAM-4010
Softex 100 BM-2 strips Qual
Prod’n. M - 2 2x / shift monitor
C-SAM SONIX HS-1000 Delamination SAM-001 C-SAM Machine 1 strip Every start of the Logsheet PI-4010 OCAP
shift / every set-up SAM-001
/ every package
conversion
CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page
8 LFC Leadframe Scissor / Plato Cutting PI-1070 Visual 100% Per lot Lot PI-1070
cutting cutter Traveler
SPEC. NO.
REV.
C
USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # 4.5.1-P1-DCS
CONTROL PLAN
Prototype Pre-launch x Production Key Contact / Phone : Date (Orig) Date (Rev.) Page
19 of 28
Control Plan Number September 12, 2001 July 25, 2005 (C)
- - -
Part Number / Latest Change Level Core Team : ) Customer Engineering Approval / Date (If req’d)
N/A N/A
Part Name/ / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (If req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (If req’d) Other Approval / Date (If req’d)
N/A N/A N/A
Part / Station Process / Machine Device Characteristics Special
Process Name / Jig, Methods
Char.
Number Operation Tools for Mfg. Reaction
Class
Description Plan
Product Process Product/Process Evaluation Sample
Control
Specification Measurement
Method
Tolerance Technique
Size Freq.
14 SOLDER Electro-
Jettech Chemical level Min / Ave. / Max. Machine Gauge Per Every shift/ Parameter PI-4001
PLATING plating
Machine machine Every set-up setting form / OCAP
Logsheet
High-Speed Water flow rate # 1 18L / min
Water flow rate # 2 2L / min
0.5 - 1 Mohms
Water Resistivity Resistivity Light
minimum
Deg. or Electroclean
40 - 60°C
Temp.
SHEET
SPEC. NO.
REV.
C
USE THIS AS REFERENCE FOR PAINTING PROCESS IT MAY BE SIMILAR TO YOURS
.
SPEC. # 4.5.1-P -DCS
CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Page
Control Plan Number : 20 of 26
Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A
Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
SPEC. NO.
CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - -
Part Number / Latest Change Level Core Team : ` Customer Engineering Approval Date (if req’d)
N/A N/A N/A
Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
N/A N/A N/A
14 Solder Electroplating
Rack Plate Desc. Immersion time 1 - 3 mins. Timer / Buzzer
Plating
(Manual
Acid Dip temp. Room temp. Thermometer
Optional)
Acid Dip Immersion
2 - 4 minutes Timer / Buzzer
SHEET
SPEC. NO.
time
Hot DI temp. 50 ± 10°C pyrometer
Spin dryer 90 - 95°C pyrometer
Steam age bath temp. 100 ± 1°C pyrometer
Add conc. 100 - 200 g / L
Tin conc. 13 - 24 g / L Titration/ UV/VIS
Per bath daily Chemical
Lead conc. 1-6g/L Spectrometer PI-4001
Monitoring/
OCAP
Additive conc. 15 - 30 ml /L Logsheet
Rinse water TDS TDS meter One Every shift
0 - 100 ppm
reading
Lot Acceptance QAG-4001 200 units Ever y lot Log sheet PI-4001
Appearance
QAM-4001 200 units Every set-up OCAP
3 units (8 Every 3 sublots
hrs. steam (manual)
age)
> 95 % solder coverage 2 units (4
Solderability
on critical area Visual inspection hrs. steam
age)
2 units (w/o
steam age) PI-4001 OCAP
FORM # DCS-003 REV. A
CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - - 20 of 26
Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A
Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
SPEC. NO.
CONTROL PLAN
Prototype Pre-launch X Production Key Contact / Phone Date (Orig) Date (rev.) Page
Control Plan Number : - - -
Part Number / Latest Change Level Core Team : Customer Engineering Approval Date (if req’d)
N/A N/A N/A
Part Name / Description Supplier / Plant Approval / Date Customer Quality Approval / Date (if req’d)
N/A N/A
Supplier / Plant Supplier Code Other Approval / Date (if req’d) Other Approval / Date (if req’d)
N/A N/A N/A
14 Solder Electroplating
Rack Plate Desc. Immersion time 1 - 3 mins. Timer / Buzzer
Plating
(Manual
Acid Dip temp. Room temp. Thermometer
Optional)
Acid Dip Immersion
2 - 4 minutes Timer / Buzzer
SHEET
SPEC. NO.
time
Hot DI temp. 50 ± 10°C pyrometer
Spin dryer 90 - 95°C pyrometer
Steam age bath temp. 100 ± 1°C pyrometer
Add conc. 100 - 200 g / L
Tin conc. 13 - 24 g / L Titration/ UV/VIS
Per bath daily Chemical
Lead conc. 1-6g/L Spectrometer PI-4001
Monitoring/
OCAP
Additive conc. 15 - 30 ml /L Logsheet
Rinse water TDS TDS meter One Every shift
0 - 100 ppm
reading
Lot Acceptance QAG-4001 200 units Ever y lot Log sheet PI-4001
Appearance
QAM-4001 200 units Every set-up OCAP
3 units (8 Every 3 sublots
hrs. steam (manual)
age)
> 95 % solder coverage 2 units (4
Solderability
on critical area Visual inspection hrs. steam
age)
2 units (w/o
steam age) PI-4001 OCAP
FORM # DCS-0 3 REV. A