Porous Poly (-Lactic Acid) /apatite Composites Created by Biomimetic Process
Porous Poly (-Lactic Acid) /apatite Composites Created by Biomimetic Process
biomimetic process
Abstract: Highly porous poly(L-lactic acid)/apatite com- tometry. These porous spherical microparticles were assem-
posites were prepared through in situ formation of carbon- blies of microflakes. They were found to be carbonated
ated apatite onto poly(L-lactic acid) foams in a simulated bonelike apatite. A series of composite foams with varying
body fluid. The highly porous polymer foams (up to 95% sizes and concentrations of the apatite particles was ob-
porosity) were prepared from polymer solution by solid– tained by varying incubation time and conditions. These
liquid phase separation and subsequent sublimation of the porous composites may be promising scaffolding materials
solvent. The foams were then immersed in the simulated for bone tissue engineering and regeneration because the
body fluid at 37°C to allow the in situ apatite formation. excellent bone-bonding properties of the apatite may pro-
After incubation in the simulated body fluid for a certain vide a good environment for osteoblast and osteoprogenitor
period of time, a large number of characteristic micropar- cells’ attachment and growth. © 1999 John Wiley & Sons,
ticles formed on the surfaces of pore walls throughout the Inc. J Biomed Mater Res, 45, 285–293, 1999.
polymer foams. The microparticles were characterized with
scanning electron microscopy, energy dispersive spectros- Key words: composite; polymer; scaffold; foam; hydroxy-
copy, Fourier transform IR spectroscopy, and X-ray diffrac- apatite
ene oxide-butylene terephthalate copolymer) were re- reagent grade chemicals of NaCl, NaHCO 3 , KCl,
ported to have the ability to bond to bone.18 On the K 2 HPO 4 ⭈ 3H 2 O, MgCl 2 ⭈ 6H 2 O, CaCl 2 , and Na 2 SO 4 in
surface of these solid polymers, the formation of bone- deionized water. The inorganic ion concentrations (mM; Na+
like apatite was also observed after being implanted in 213, K+ 7.5, Mg2+ 2.3, Ca2+ 3.8, Cl− 223, HCO3− 27, HPO42−
1.5, SO42− 0.8) were 1.5 times those of human blood plasma.
bone.19 Highly porous poly(␣-hydroxy acids)/HA
The fluid was buffered at a pH value of 7.4 at 37°C with
composites were developed previously in our lab.5 In tris-(hydroxymethyl) aminomethane [(CH2OH)3CNH2] and
this work, highly porous poly(L-lactic acid) (PLLA) hydrochloric acid (HCl). The solution was metastable and
foams were prepared by solid–liquid phase separation does not precipitate calcium phosphate without external
of the polymer solution and subsequent sublimation stimulation.
of the solvent. The bonelike apatite was grown on the
surfaces of pore walls throughout the PLLA foams in
a simulated body fluid (SBF). The highly porous bio-
degradable polymer/apatite composites were created PLLA incubation in SBF
as a new type of composite scaffold for bone tissue
engineering. Five rectangular polymer foam specimens with dimen-
sions of 12 × 8 × 6 mm were immersed in 100 mL SBF in a
glass bottle maintained at 37°C. A series of brief evacuation–
repressurization cycles was performed to force the solution
MATERIALS AND METHODS into the pores of the foams. Cycling was continued until
there were no air bubbles emerging from the foams. The SBF
PLLA with an inherent viscosity of approximately 1.6 was was renewed every other day. After being incubated for
purchased from Boehringer Ingelheim (Ingelheim, Ger- various periods of time, the specimens were removed from
many). There were no free carboxyl end groups on the the fluid and immersed overnight in 100 mL deionized wa-
PLLA. Dioxane, chloroform, sodium chloride, calcium chlo- ter to remove the soluble inorganic ions. The solid PLLA
ride, sodium hydrogencarbonate, potassium chloride, potas- films (30 mm × 10 mm × 40 m) were treated with the same
sium phosphate, magnesium chloride hexahydrate, sodium process in the SBF (five films in 100 mL SBF).
sulfate, potassium bromide (for IR spectral specimen prepa-
ration), and synthetic HA [3Ca3(PO4)2 ⭈ Ca(OH)2] were pur-
chased from Aldrich (Milwaukee, WI).
Characterizations
Polymer foams and films The porosity was determined with a liquid displacement
method reported in detail earlier.5 Ethanol was chosen as the
displacement liquid because it penetrated easily into the
The polymer foams were prepared by solid–liquid phase pores and did not induce shrinkage or swelling as a nonsol-
separation of polymer solutions and subsequent sublimation vent of the polymers. A foam sample of weight W was im-
of solvent as reported earlier.5 The polymer was dissolved in mersed in a graduated cylinder containing a known volume
dioxane to make a solution of a desired concentration (from (V1) of ethanol. The sample was kept in the ethanol for 5
2.5 to 7.5%). The polymer solution (10 mL) was transferred
min, and then a series of brief evacuation–repressurization
into a beaker (30 mL), then the beaker was rapidly trans-
cycles was conducted to force the ethanol into the pores of
ferred into a refrigerator or a freezer at a present tempera-
the foam. Cycling was continued until no air bubbles
ture to solidify the solvent and induce solid–liquid phase
emerged from the foam. The total volume of ethanol and the
separation. The solidified solution was maintained at that
ethanol-impregnated foam was then recorded as V2. The
temperature for 2 h and then immersed in liquid nitrogen to
volume difference, (V2 − V1), was the volume of the poly-
deep freeze. The frozen mixture was transferred into a
mer/apatite composite skeleton of the foam. The ethanol-
freeze-drying vessel at −5 to −10°C in an ice/salt bath and
impregnated foam was removed from the cylinder, and then
then freeze-dried at 0.5 mmHg for 7 days to completely
the residual ethanol volume was recorded as V3. The quan-
remove the solvent. Ninety-nine percent of the solvent was
tity (V1 − V3), the volume of the ethanol held in the foam,
removed in 1 day, and a constant sample weight was
was determined as the void volume of the foam; thus, the
achieved within 4 days. The foam samples were stored in a
total volume of the foam was
desiccator until incubation or characterization.
Solid PLLA films were cast from a 5% PLLA/chloroform V = (V2 − V1) + (V1 − V3) = V2 − V3.
solution on a glass plate at room temperature. Rectangular
specimens with dimensions of 30 mm × 10 mm × 40 m The density of the foam, d, was expressed as
were obtained. d = W/(V2 − V3),
and the porosity of the foam, , was obtained by
shown in this article were taken from foams prepared from highly porous and had an open pore structure [Fig.
a 5% PLLA solution. The specimens were cut into halves 1(a)]. A porosity of up to 95% was achieved by this
with a razor blade, and the exposed new surfaces were ob- procedure. The porosity of the foam prepared from a
served with SEM. For microstructural observation, the speci- 5% PLLA solution was 92.7%. An anisotropic tubular
mens were coated with gold using a sputter coater (Desk-II,
morphology with an internal ladderlike structure was
Denton Vacuum Inc.). The gas pressure was less than 50
obtained. The channels were parallel to the direction
mTorr and the current was about 40 mA. The coating time
was 200 s. Energy-dispersive spectroscopy (EDS) was also of solidification (heat transfer direction). Each channel
used to obtain information on the elementary composition of had repeating partitions with uniform spacing per-
the particles grown from SBF incubation. For EDS analysis, pendicular to the solidification direction. The diameter
the specimens were not coated and the environmental mode of the channels and the spacing between repeating
was used. partitions in the channels ranging from several tens of
Fourier transform IR (FTIR) spectra were obtained with a microns to several hundred microns were controlled
Nicolet 5-DX FTIR spectrometer with a resolution of 4 cm−1. by varying the cooling rate and the concentration of
A small amount of powder was scratched from the surface the polymer solution. This characteristic morphology
of an incubated polymer foam or film, then it was milled was attributed to the crystallization of the solvent dur-
with KBr and pressed into a transparent film for IR analysis.
ing solid–liquid phase separation.5
The IR spectrum of the HA was obtained from a commercial
synthetic HA powder from Aldrich.
The PLLA foams were immersed in the SBF at 37°C
The X-ray diffraction (XRD) spectra were obtained with a to grow apatite. After 30 days, a large number of mi-
Rigaku rotating-anode X-ray diffractometer (Rotaflex) at a croparticles with a diameter up to 2 m was formed
2 scan rate of 2.5°/min. Cu K␣ ratiation was used for the on the surfaces of the PLLA pore walls (Fig. 1). The
diffraction with a voltage of 40 kV and a current of 100 mA. particles were assembled with small flakelike pieces.
The mass increase of the foams during the apatite forma- Others observed similar morphology of carbonated
tion in the SBF was measured with an analytical balance HA formed on a silica gel surface after incubating in
accurate to 10−4 g. The PLLA foams and the PLLA/apatite SBF.16 The EDS spectrum showed that the main ele-
composite foams were dried in a fume hood for 1 week and ments of the incubated PLLA foam were carbon, oxy-
then vacuum dried at 0.5 mmHg for 24 h before measuring. gen, calcium, and phosphorus [Fig. 2(a)]. Carbon and
The percentage mass increase was normalized with the
oxygen could be from both PLLA and the particles,
foams incubated in a Tris buffer at the same pH (7.4), the
same temperature (37°C), and for the same time intervals
but calcium and phosphorus could only be from the
(control samples). Six specimens were measured for each particles. These results suggested that the particles
sample to obtain the averages and standard deviations. The formed in the PLLA foams might be similar to HA.
apatite particle diameter and number density were obtained Microparticles were also formed on the solid PLLA
from the SEM micrographs of the composite foams. The mi- films treated in SBF under the same conditions (Fig. 3).
crographs were taken from the typical internal surfaces that The particles on the PLLA films were larger than those
were oriented horizontally. The SEM micrographs were di- in the PLLA foams. The surfaces of the films were
vided into equal rectangular areas. For each sample, 10 of completely covered with the microparticles after 15
these areas that were continuous and horizontally oriented days of incubation [Fig. 3(a)]. The morphology of the
were selected to calculate the particle density per unit area formed particles was also a flakelike assembly [Fig.
(number/100 m2). For each sample, 60 particles were
3(b)]. EDS analysis indicated that calcium and phos-
measured to calculate the average diameter and standard
deviation.
phorus were also the main elements in the particles
The compressive mechanical testing was conducted with [Fig. 2(b)].
an Instron 4502 mechanical tester (Instron Co., Canton, MA). Wide-angle XRD was used to characterize the po-
The specimens were circular disks with the same geometry rous composites. The two strong characteristic peaks
as a different type of composite sample used previously (∼16 of HA21 were shown from the apatite powder ob-
mm in diameter and ∼3 mm in thickness).5 The crosshead tained from the surface of PLLA films incubated in the
speed was 0.5 mm/min. The compressive modulus was de- SBF [Fig. 4(a)]. The composite foams [Fig. 4(b, c)]
fined as the initial linear modulus. Six specimens were tested showed the characteristic peaks of apatites [compare
for each sample. The averages and standard deviations were to Fig. 4(a)] and the characteristic peaks of PLLA22
graphed. [compare to Fig. 4(d)]. The amplitudes of apatite peaks
A two-tail Student’s t test (assuming equal variances) was
increased with incubation time in the SBF (in compari-
performed to determine the statistical significance (p < 0.05)
of the differences in particle size, density, mass change, and
son to PLLA peaks).
foam mechanical properties. FTIR spectroscopy was used to gain more informa-
tion on the microparticles formed in the PLLA foams
and on the PLLA films. The spectra of the formed
particles were similar to that of a commercial synthetic
RESULTS HA (Fig. 5). The characteristic absorption bands of
phosphate in HA appearing at 565, 604, 962, and 1085
The PLLA foams prepared from solid–liquid phase cm−1, which reflect the phosphate vibration mode of
separation of the PLLA/dioxane solutions were 4, 1, and 3, respectively,23,24 were observed for all
288 ZHANG AND MA
Figure 1. SEM micrographs of a PLLA foam incubated in SBF for 30 days: original magnifications (a) ×100, (b) ×500, (c)
×2000, and (d) ×10,000.
three samples. The spectra of the formed particles [Fig. band of carbonate.25,26 These carbonate peaks from
5(a, b)] had a strong absorption band at 873 cm−1 cor- particles formed from SBF incubation were much
responding to the 2 vibration mode of carbonate. The higher than those in commercial synthetic HA. Hy-
broad peak around 1640 cm−1 was assigned to the 3 droxyl stretch was observed at 3570 cm−1 in the spec-
trum of commercial synthetic HA [Fig. 5(c)]. However,
no evident peak at the same wave number was ob-
served for the particles formed from SBF incubation.
The large decrease of the hydroxyl stretch band inten-
sity and the strong carbonate bands of the micropar-
ticles formed from SBF indicated the carbonate substi-
tution for OH in HA.24,26 These results suggested that
the particles in a PLLA foam or on a PLLA film from
SBF incubation were carbonated apatite, which was
similar in composition and structure to the natural
apatite in human and animal hard tissues. The peaks
at 1455 cm−1 (␦ CH3), 1759 cm−1 (C=O), and peaks
ranging from 2870 to 3000 cm−1 (C−H) in the spectrum
[Fig. 5(a)] were attributed to the PLLA, which could be
scratched with the apatite particles into the KBr film
Figure 2. EDS spectra of microparticles from (a) a PLLA prepared for IR analysis.
foam incubated in SBF for 30 days and (b) a PLLA film The variation of the particle number and size in the
incubated in SBF for 15 days. PLLA foams was achieved by varying the incubation
POROUS POLYMER/APATITE COMPOSITES 289
Figure 3. SEM micrographs of a PLLA film incubated in SBF for 15 days: original magnifications (a) ×2000 and (b) ×10,000.
time in the SBF (Fig. 6). Almost no apatite micropar- 9) than those in the PLLA foams without water treat-
ticles were observed on the surfaces of the PLLA pore ment [Fig. 6(d)] for the same SBF incubation time (189
walls after 3 days of incubation. Scattered and small ± 32 vs. 25.3 ± 6.8 particles/100 m2, p = 1.4 × 10−13).
microparticles were observed after 6 days of incuba- However, the average diameter of the particles
tion. After 15 days of incubation, a large number of formed on the water treated foams was significantly
apatite microparticles with relatively bigger particle smaller (0.273 ± 0.084 vs. 0.837 ± 0.164 m, p = 3.8 ×
size was observed. EDS analysis also demonstrated 10−15).
that the calcium and phosphate contents increased The compressive modulus increased with the incu-
with incubation time (Fig. 7). As a consequence of par- bation time in SBF (Fig. 10). After 30 days or longer,
ticle growth from the nuclei formed at different times, the compressive modulus became significantly higher
there was a wide size distribution. The average par- than that of the initial foam (p < 0.05). In contrast, the
ticle diameter, density (number of particles per unit compressive modulus of the foams incubated in a Tris
surface area), and total apatite mass increased with buffer at the same pH (7.4) and temperature (37°C) did
incubation time (Fig. 8). not change significantly within 60 days of incubation
Some PLLA foam samples were immersed in dis- (Fig. 10).
tilled water at 37°C for 15 days before incubation in
SBF for 15 days. There were significantly more apatite
particles formed in the water treated PLLA foams (Fig.
Figure 6. SEM micrographs of a PLLA foam incubated in SBF for (original magnification ×2000) (a) 3 days, (b) 6 days, (c)
10 days, or (d) 15 days.
Figure 9. SEM micrographs of a PLLA foam immersed in H2O (at 37°C) for 15 days and then incubated in SBF for 15 days:
original magnifications (a) ×2000 and (b) ×10,000.
nucleation rate in the water treated PLLA foams. The mechanical properties of the foams. The compressive
higher number of initial nucleation sites may compete modulus of the foams incubated in a Tris buffer at the
with each other for the calcium and phosphate ions, same conditions within 60 days had no significant
thus leading to the smaller average size. This result change compared to the initial foam. It seems that the
indicates that the hydrolysis of PLLA may have molecular weight decrease within this time frame was
played an important role during the apatite formation not large enough to cause mechanical property dete-
in the PLLA foams, which corroborates our hypoth- rioration. This was presumably due to the slow hy-
esis. drolysis rate of the hydrophobic PLLA.
The solid PLLA films were completely covered with This work demonstrated how the biomimetic pro-
apatite particles in a relatively short incubation time. cess of in situ apatite formation from an SBF can be
Much larger apatite particles were formed on the used to fabricate porous biodegradable polymer/
PLLA films than in PLLA foams with the same incu- apatite composites. Although the PLLA foams were
bation time, which was presumably due to a much created with a solid–liquid phase separation technique
smaller surface area on the solid films, leading to a in this work, the method could be utilized to grow
higher degree of supersaturation with respect to the apatite for other porous polymeric or nonpolymeric
small number of nucleation sites and a fast apatite materials as long as they have an open pore structure
particle size growth. to allow SBF penetration.
The compressive modulus of the PLLA/apatite
foams was higher than that of the initial PLLA foam.
This indicated that the apatite particles enhanced the
CONCLUSIONS
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