130-CJ Current Update
130-CJ Current Update
8 Page 1
File: D:\Project Engineering\New-130-CJ.EDR Printed: 10/24/2017 at 11:56:08 PM
Basic Geometry
Unit Configuration
Exchanger type AEL Tube number 758
Position Hor Tube length actual ft 16
Arrangement 1 parallel 1 series Tube passes 1
Baffle type Single segmental Tube type Plain
Baffle number 7 Tube O.D. in 0.748
Spacing (center-center) in 22 Tube pitch in 0.935
Spacing at inlet in 28.0625 Tube pattern 90
Tubes
Tubes
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 39.77 /
Number 7 Nominal (% diameter) / 40 /
Spacing (center-center) in 22 Actual (% area) / 37.07 /
Spacing at inlet in 28.0625 Cut orientation V
Spacing at outlet in 28.0625 Thickness in 0.375
Spacing at center in/out for G,H,I,J in Tube rows in baffle overlap 7
Spacing at center for H shell in Tube rows in baffle window 13
End length of the front head in 30 Baffle hole - tube od diam clearance in 0.0156
End length of the rear head in 30 Shell id - tube od diam clearance in 0.1875
Supports-Misc. Baffles
Bundle
Bundle
Shell ID to center 1st tube row in Tube passes 1
From top 4.4055 Tube pass layout Ribbon (single band)
From bottom 3.4705 Tube pass orientation Standard (horizontal)
From right 0.6654 U-bend orientation Undefined
From left 0.6654 Horizontal pass lane width in
Impingement protection None Vertical pass lane width in
Impingement distance in Interpass tube alignment No
Impingement plate diameter in Deviation in tubes/pass 0
Impingement plate width in Outer tube limit in 31.5
Impingement plate length in Shell id - bundle otl diam clearance in 0.5
Impingement plate thickness in Tie rod number 6
Gross surface area per shell ft² 2375.1 Tie rod diameter in 0.5
Effective surface area per shell ft² 2327.1 Sealing strips (pairs) 2
Bare tube area per shell ft² 2327.1 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell ft² 0 Tube projection from front tsht in 0.125
U-bend area per shell ft² 0 Tube projection from rear tsht in 0.125
Enhancements
Overall Summary
TEMA Sheet
1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 32 - 192 in Type: AEL Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 2327.1 ft² Shells/unit 1 Surf/shell(eff.) 2327.1 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Air Cooling Water
11 Fluid quantity, Total lb/h 131972 374850
12 Vapor (In/Out) lb/h 719 443 0 0
13 Liquid lb/h 0 276 374850 374850
14 Noncondensable lb/h 131253 131253 0 0
15
16 Temperature (In/Out) °F 347 105.05 99 120.7
17 Dew / Bubble point °F 121.64 -382.23
18 Density Vapor/Liquid lb/ft³ 0.657 / 0.925 / 60.76 / 62.143 / 61.86
19 Viscosity cp 0.0239 / 0.0192 / 0.5974 / 0.6886 / 0.5576
20 Molecular wt, Vap 28.86 28.9
21 Molecular wt, NC 28.96 28.96
22 Specific heat BTU/(lb-F) 0.2478 / 0.2456 / 0.9966 / 1.0004 / 0.9999
23 Thermal conductivity W/(m-K) 0.0406 / 0.0271 / 0.6047 / 0.6163 / 0.6311
24 Latent heat kcal/kg 555.48 560.24
25 Pressure (abs) psi 196.9 193.11 69.7 69.44
26 Velocity (Mean/Max) ft/s 25.74 / 46.92 1.2 / 1.2
27 Pressure drop, allow./calc. psi 4 3.79 1 0.26
28 Fouling resistance (min) ft²-h-F/BTU 0.002 0.001 0.0013 Ao based
29 Heat exchanged 8.13 MBTU/h MTD (corrected) 53.35 °F
30 Transfer rate, Service 65.52 Dirty 68.12 Clean 87.76 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 220 / / 80 / /
34 Design temperature °F 410 410
35 Number passes per shell 1 1
36 Corrosion allowance in 0.125 0.125
37 Connections In in 1 16 / - 1 10 / -
38 Size/Rating Out 1 14 / - 1 8 / -
39 Nominal Intermediate / - / -
40 Tube No. 758 OD 0.748 TksAverage 0.083 in Length 16 ft Pitch 0.935 in
41 Tube type Plain #/in Material Carbon Steel Tube pattern 90
42 Shell Carbon Steel ID 32 OD 32.875 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 39.77 VerticSpacing: c/c 22 in
47 Baffle-long - Seal Type Inlet 28.0625 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 1272 Bundle entrance 1672 Bundle exit 1668 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 13973.3 Filled with water 19640.5 Bundle 8218 lb
56 Remarks
57
58
Aspen Exchanger Design and Rating Shell & Tube V8.8 Page 7
File: D:\Project Engineering\New-130-CJ.EDR Printed: 10/24/2017 at 11:56:08 PM
Recap of Design
Shell ID in 30 30 30 30
Baffle spacing in 25 25 25 25
Number of baffles 7 7 7 7
Tube passes 1 1 1 1
Program mode Design (Sizing) Design (Sizing) Rating / Checking Rating / Checking
Advanced Advanced
Calculation method Advanced method Advanced method
method method
E F G H
Shell ID in 30 30 30 30
Baffle spacing in 25 25 25 25
Number of baffles 7 7 7 7
Tube passes 1 1 1 1
Program mode Rating / Checking Rating / Checking Rating / Checking Rating / Checking
Calculation method Advanced method Advanced method Advanced method Advanced method
I J K L
Shell ID in 30 30 30 30
Baffle spacing in 25 25 25 25
Number of baffles 7 7 7 7
Tube passes 1 1 1 1
Program mode Rating / Checking Rating / Checking Rating / Checking Rating / Checking
Calculation method Advanced method Advanced method Advanced method Advanced method
M N O P
Shell ID in 30 30 33 27
Number of baffles 7 7 7 9
Tube passes 1 1 1 1
Program mode Rating / Checking Rating / Checking Design (Sizing) Design (Sizing)
Advanced Advanced
Calculation method Advanced method Advanced method
method method
Q R S
Shell ID in 32 32 32
Baffle spacing in 22 22 22
Number of baffles 7 7 7
Tube passes 1 1 1
Optimization Path
1 28 20 19.0738 1.05 5.82 1.45 * 0.4 0.4 23.25 9 1 539 1 1 49398 Near
2 29 20 18.1342 1.1 5.35 1.34 * 0.37 0.37 23.25 9 1 582 1 1 52058 Near
3 30 20 17.1925 1.16 4.95 1.24 * 0.34 0.34 23.25 9 1 631 1 1 55434 Near
4 31 18 16.0561 1.12 4.56 1.14 * 0.29 0.29 23.25 8 1 708 1 1 57540 Near
9 21.25 20 21.3549 0.94 * 3 0.75 0.39 0.39 23.25 9 1 308 2 1 71200 Near
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of
Note 1860 8134309 BTU/h, for a flow of 374850 lb/h, with outlet temperature 120.7 F and quality (vapor mass
fraction) 0.
During Design, Checking calculations found no solution for the exchanger geometry: 1 shells in
series, 1 in parallel, 2 tube passes, with shell diameter 19.25 in and tube length 240 in. There may be
Note 1706
no solution at any exchanger size for this series /tube pass combination. If this recurs, Design
evaluations will move to more shells in series
During Design, Checking calculations found no solution for the exchanger geometry: 1 shells in
series, 1 in parallel, 2 tube passes, with shell diameter 21.25 in and tube length 240 in. There may be
Note 1706
no solution at any exchanger size for this series /tube pass combination. If this recurs, Design
evaluations will move to more shells in series
During Design, Checking calculations found no solution for the exchanger geometry: 1 shells in
series, 1 in parallel, 2 tube passes, with shell diameter 23.25 in and tube length 240 in. There may be
Note 1706
no solution at any exchanger size for this series /tube pass combination. If this recurs, Design
evaluations will move to more shells in series
The HTFS and/or TEMA flow induced vibration analysis has identified the possibility of acoustic
Note 1615 resonance. You should consider using a deresonating plate, especially if there is resonance of the
vortex shedding or turbulent buffeting frequencies with both the acoustic and natural frequencies
The shell-side design pressure is greater than that of the tube side. You may wish to consider putting
Advisory 1640
the high-pressure stream in the tubes to reduce the thickness of the shell.
The most fouling fluid is on the shell side. You may wish to put it on the tube side which is usually
Advisory 1641
easier to clean
Aspen Exchanger Design and Rating Shell & Tube V8.8 Page 14
File: D:\Project Engineering\New-130-CJ.EDR Printed: 10/24/2017 at 11:56:09 PM
Setting Plan
Views on arrow A
A 244.625 Overall
S1 T2
26
T1
S1
26
T1 S2
26
28
2.0 2.0
T2
7
7
28.5
28.5
26
4.0 4.0
2 Bolts 2 Bolts
Fixed Sliding
Tubesheet Layout
0.75
758 0.9350
11.22 in
Outer tube limit in 31.5
Tube passes 1
Company:
Location: Aspen Shell & Tube
Service of Unit:
Item No.:
Design Codes Tube Layout
ASME Code Sec VIII Div 1
TEMA R - refinery service
Drawing Number
Customer Specifications