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Clinker Production Caliculation Program

This document provides operational guidelines for a cement plant kiln system firing coal at 5018 kcal/kg. It includes charts showing: 1) Kiln production levels correlated with coal and excess fuel fed to the kiln, kiln feed rate, and kiln speed. 2) Recommended order for adjusting fan speed, fuel input, kiln feed rate, and kiln speed to increase production is fan, fuel, feed rate, then speed. 3) Estimated total coal, kiln coal, and preheater coal usage at different total coal firing rates.

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Ahmed Younis
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136 views3 pages

Clinker Production Caliculation Program

This document provides operational guidelines for a cement plant kiln system firing coal at 5018 kcal/kg. It includes charts showing: 1) Kiln production levels correlated with coal and excess fuel fed to the kiln, kiln feed rate, and kiln speed. 2) Recommended order for adjusting fan speed, fuel input, kiln feed rate, and kiln speed to increase production is fan, fuel, feed rate, then speed. 3) Estimated total coal, kiln coal, and preheater coal usage at different total coal firing rates.

Uploaded by

Ahmed Younis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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CEMENT PlANT

Coal Firing Program at CV 5018 Kcal/kg


Coal to
Coal to Excess fuel to kiln system
Kiln production program. kiln TPH
PC. TPH in %.

When starting, and


running the kiln up
Kiln feed T/h
Production

Production

Kiln speed

Kiln speed
Production

in production.
Representing

Representing
T/24h

RPM.

45 %

55 %
Kin

T/h
%

%
4.6 300 13 20 0.22 5 0.93 1.14 40
9.4 610 25 41 0.45 9 1.85 2.27 37
14.2 920 38 63 0.68 14 2.74 3.34 34
18.9 1230 51 84 0.91 19 3.58 4.37 31
23.7 1540 64 105 1.14 24 4.37 5.35 28
28.5 1850 77 126 1.37 28 5.13 6.27 25
33.2 2160 90 147 1.60 33 5.85 7.15 22
38.0 2470 103 168 1.82 38 6.52 7.97 19
42.8 2780 116 189 2.05 43 7.22 8.82 17
47.5 3090 129 210 2.28 48 7.88 9.64 15
52.3 3400 142 231 2.51 52 8.52 10.42 13
57.1 3710 155 252 2.74 57 9.14 11.17 11
61.8 4020 168 273 2.97 62 9.72 11.88 9
66.6 4330 180 295 3.20 67 10.28 12.56 7
71.4 4640 193 316 3.43 71 10.81 13.21 5
76.2 4950 206 337 3.66 76 11.42 13.96 4
80.9 5260 219 358 3.88 81 12.02 14.69 3
85.7 5570 232 379 4.11 86 12.61 15.41 2
90.5 5880 245 400 4.34 90 13.18 16.10 1
95.2 6190 258 421 4.57 95 13.73 16.79 0
100.0 6500 271 442 4.80 100 14.42 17.63 0

Water % max 1% 0.5 Max kiln prod. = 6500 Kiln speed at 6500 TPD 4.80

L.O.I. % 35.2 Oil counter Calorific value of gas. (kCal/kg) 6000


error
Dust loss. % 5 ILC/Kiln %
Oil dens. @ 15 c Oil T Kiln = 15 1.000
Est. dust loss. % Mill
not running. 5 0 1 Kg/m3 Oil T Calc = 15 1.000

Ash content in coal.% 0 0 Used heat consumption. (kCal/kgCl) 710

Remember: Fan, Fire, Feed, Speed.

Meaning: First more RPM on ID fan, then more fuel, then more kiln feed & then more RPM on kiln.
TOTAL COAL KILN COAL PC COAL
100 63 8 3.4 4.1

150 94 11 5.1 6.2

200 125 15 6.8 8.3

250 156 19 8.4 10.3

300 188 23 10.1 12.4

350 219 26 11.8 14.4

400 250 30 13.5 16.5

440 275 33 14.9 18.2


KILN RPM

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