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Safess Quality Management PVT LTD: 1. Safety Valves

This document is a checklist for conducting the yearly test of safety relief valves, internal valves, and excess flow valves according to Rule 18 of the SMPV(U) Rules, 2016. The checklist includes sections to record the identification numbers, size, and other details of the safety valves and internal valves being tested. It also includes spaces to record observations from testing the valves, including their opening and closing, any leakage, and the condition of components like springs and seats. The checklist ensures all required information is collected to verify the valves are functioning properly and in compliance with regulations.

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319 views3 pages

Safess Quality Management PVT LTD: 1. Safety Valves

This document is a checklist for conducting the yearly test of safety relief valves, internal valves, and excess flow valves according to Rule 18 of the SMPV(U) Rules, 2016. The checklist includes sections to record the identification numbers, size, and other details of the safety valves and internal valves being tested. It also includes spaces to record observations from testing the valves, including their opening and closing, any leakage, and the condition of components like springs and seats. The checklist ensures all required information is collected to verify the valves are functioning properly and in compliance with regulations.

Uploaded by

rajesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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Rule 18

SAFESS QUALITY MANAGEMENT PVT LTD


52 A, Adi Shankaracharya Marg, Opp. Powai Lake, Powai, Mumbai - 400072
Phone No.: 022 71199352, Email: [email protected]

CHECKLIST
YEARLY TEST OF SAFETY RELIEF VALVE, INTERNAL VALVE, EXCESS FLOW VALVE
(Issued under rule 18 of SMPV(U) Rules, 2016)

Date :
1. Safety Valves :-

(i) Identification No(s). and


Size :
(ii) Make
(iii) Year of Manufacturer
(iv)-(a) Fitted with pressure vessel number in
the :
Installation of/mounted on vehicle No.
(iv)-(b) Dockey Number
(iv)-(c) Licence Number / Ap[proval Number
(Form LS-1A / LS-1B / LS-2)
(iv)-(d) Name & address of Licence
Site Address :
District :
State :
(iv)-(e) Details of CCE’s approval number,
certificate reference number of De-gassing
Station and address of place of
evacuation/degassing for removal of safety
valve for testing (in case of mobile vessel
meant for Flammable/Toxic/Corrosive gases)
(iv)-(f) Tested on (Date)
At (Pressure)
At (Place)
District
State :
Note : In case of Road tanker, Please unload
degassing/evacuation certificate issued by
CCE approved Degassing Station or Other
authorized facilities otherwise this certificate
will be treated as invalid
(iv)-(g) Observations on opening and closing of
the valve and subsequent leakage, if any
(Testing of the Safety Valves to be conducted
as per API- 527).
(v) Observation on physical examination of the
whole assembly and particularly of spring,
seat, spindle, lock nuts, valve body, threads
etc.
(vi) Observation on the adequacy to the safety
valve in relation to the vessel and product.
(Safety valve test to be done pneumatically or
hydraulically upto the set pressure followed by
Pneumatic leak test as per API-527.)

-2-

2. Pipe for housing SRV (Applicable for Static


installation wherein vessels are fitted with SRV
having its spring on lower side towards vessels) :-
(a) Specification of pipe :
(whether seamless Schedule 40 or 80), its size
and wall thickness
(b) Pneumatic testing of the pipe:
(to be tested at pressure of SRV) tested at
(c) Date of Test
(d) Observation on physical condition and its
fitness
3. Internal Valve with Excess Flow Device / Excess Flow Check Valves – Operational fitness test to be done once
in a year for Mobile Gas Tankers & during Hydroulic test for Static Vessels and Closing Flow test to be done during
testing under Rule 19 for Mobile Gas Tankers : - (Applicable for Flammable / Toxic Gas pressure Vessels)
(i) Fitted on pressure vessel described at (1)
(iv)(a) above
(ii) Identification No
Make
Size
(iii) Location of the fitting on the vessel
(iv) Observation on the Operational Tests-for
differential pressure at closing flow rate
(annually-for Mobile gas Tankers & during
Hydraulic test under Rule 19 for static vessels)
and closing Flow Measurement Test using
water as the medium (During periodic test
under Rule 19 for Mobile gas Tanker).
(v) Observation on physical examination,
operational fitness & adequacy of the size in
relation to the vessel. The valves has to be
opened form outside & examined for defects in
level, actuation, condition of spring, structure,
threads, alignment of stem, plunger, seat
fusible line etc.
4. Remarks (if any)
5. Due date for the next inspection / test
Signature :

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