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Bosch Rexroth RTM Flow Divider Guide

The document describes a traction module that divides hydraulic fluid flow to multiple hydraulic motors. It can operate in both dividing and summing modes and protects motors from overspinning. The module uses a metering orifice and proportional valve to adjust the division ratio and compensators to regulate pressure at consumer ports. It can be configured with or without a free-wheel function to allow independent motor operation.

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0% found this document useful (0 votes)
266 views20 pages

Bosch Rexroth RTM Flow Divider Guide

The document describes a traction module that divides hydraulic fluid flow to multiple hydraulic motors. It can operate in both dividing and summing modes and protects motors from overspinning. The module uses a metering orifice and proportional valve to adjust the division ratio and compensators to regulate pressure at consumer ports. It can be configured with or without a free-wheel function to allow independent motor operation.

Uploaded by

Zu Pi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Traction module (Flow divider)

RTM
RE 64592
Edition: 05.2015
Replaces: 05.2012

▶▶ Series 1X
▶▶ Sizes 16 and 25
▶▶ Nominal pressure 500 bar
▶▶ Maximum flow
–– 160 l/min (size 16)
–– 440 l/min (size 25)

HAD7373

Features Contents
▶▶ Protects hydraulic motors from overspinning in control Functional description 2
operation Technical data 6
▶▶ Synchronous operation of parallel consumers in a wide Type code 8
flow range Symbols 10
▶▶ Variable division accuracy can be preselected or Application example 12
adjusted using proportional orifice Dimensions 13
▶▶ Double-acting (dividing and summing) flow divider Line connections 19
▶▶ Constant division ratio for summating flow division Accessories 19
▶▶ Suitable for open and closed circuits
▶▶ Optionally with or without free-wheel operation
▶▶ Can be switched in all functions
▶▶ Built-in pressure relief/feed valves for protecting hoses
and preventing cavitation
▶▶ Switchable or electro-proportional control of the
measurement edge

Fields of application (examples)


▶▶ Road rolling
▶▶ Rollers
▶▶ Special machines

 RE 64592/05.2015, Bosch Rexroth AG


2 RTM | Traction module
Functional description

Functional description

The RTM traction module is a flow divider for controlling Note


hydraulic motors ensuring synchronous and free-wheel The necessary actuation pressure at X is the high pres-
operation. It can be used for 2-, 3- and 4-wheel drives sure present in the hydraulic circuit of the RTM. Switching
(multiple drives available upon request). It can be operated is by means of an external directional valve
in open and closed circuits (order separately).
▶▶ X pressure-less→ free-wheel, divider deactivated
Design ▶▶ X pressurized→ synchronism, divider activated
The RTM basically comprises of a housing (1) metering ▶▶ A flushing valve is to be provided between the pump
orifice (2), the proportional valve (3), free-wheel function and RTM.
(4) and pressure compensator (5). (No flushing valve between engines and RTM!)
In the housing (1) the sleeve is radially fixed into position External directional valve: see data sheet 18136-21
(2.1) with the fixed orifice (3.2) thought it can be moved flushing valve: see data sheet 95512)
about its axes. According to the selected division/
summation ratio, metering orifices are integrated in the
sleeve- these are used to divide the output flows into Ports

channels A, B, C and D. To compensate for differences in P Pump

load pressure across the different consumer ports, A, B, C, D Consumer

pressure compensators (5.2) have been integrated. S Boost pressure

The main flow moves the main spool(2.2) against the pre- X Free-wheel

tensioned springs (2.3). So, depending on the size of the


flow, this alters the cross section of the metering orifice
and the hydraulic fluid passes through the holes (5.1) to
the pressure compensator spool (5.2) and then on to
channels A, B, C and D. When needing to increase the
division accuracy, the pressure in the spring chamber (2.4)
must be increased by actuating the valve electrically (3.1)
so that the pressure compensator spool (5.2) begins
controlling earlier, increasing the traction accuracy of the
vehicle. The division accuracy can also or alternatively be
adjusted by replacing the nozzle (3.2).
To automatically switch from the division to the summation
function, the directional valve (5.3) changes from the right
to the left stop.
With optional activation (4.2), the differential lock is
activated when there is a high pressure (external
3/2 directional valve not included in scope of delivery) at
port X. Without the activation function, the threaded plug
(4.1) is used without port X.

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 3
 Functional description

▼▼ Design RTM…S2…

Section A-A
With free-wheel function
without free-wheel function

A
1 3.1

3.2

P
5.1

P X

A A

B S

2.1 2.2 2.4 2.3 2 4.2 5.3 5.2 4.1

1 Housing 4 Free-wheel function


2 Metering orifice 4.1 Threaded plug (without free-wheel)
2.1 Sleeve 4.2 Reducing piece (for free-wheel)
2.2 Main spool 5.1 Bore
2.3 Compression spring 5.2 Pressure compensator spool
2.4 Spring chamber 5.3 Directional valve
3 Proportional valve
3.1 Valve
3.2 Fixed orifice

 RE 64592/05.2015, Bosch Rexroth AG


4 RTM | Traction module
Functional description

Free-wheel function

▼▼ With free-wheel ▼▼ Without free-wheel

Actuation via external directional valve:


▶▶ X pressure-less → free-wheel, divider deactivated
▶▶ X pressurized → synchronism, divider activated
(see Notes on page 2)

Free-wheel function electro-proportional Electrical Fixed orifice


orifice switchover orifice
Without RTM active Proportional solenoid Switching solenoid Division accuracy
de-energized de-energized, low defined via fixed orifice
(I = 0) division accuracy
proportional
increase in
division accuracy

Proportional solenoid Switching solenoid


energized energized, high
(I = Imax) division accuracy
With X pressurized Proportional solenoid Switching solenoid Division accuracy
RTM active de-energized de-energized, low defined via fixed orifice
(I = 0) division accuracy
proportional
increase in
division accuracy

Proportional solenoid Switching solenoid


energized energized, high
(I = Imax) division accuracy
With X depressurized RTM in free-wheel RTM in free-wheel RTM in free-wheel
RTM inactive mode; electro- mode; electrical mode; fixed orifice has
proportional valve has switchover orifice no effect
no effect has no effect

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 5
 Functional description

Δp control

▼▼ With valve ▼▼ With fixed orifice

Actuation ▶▶ With threaded plug


▶▶ Electrohydraulically proportional, or
▶▶ Electrohydraulically switchable

 RE 64592/05.2015, Bosch Rexroth AG


6 RTM | Traction module
Technical data

Technical data

General
Size 16 25
Weight Summation division Summation division
S2 S3 S4 S2 S3 S4
Without free-wheel kg 14.0 18.2 18.2 29.9 37.4 37.4
With free-wheel kg 14.1 18.3 18.3 30.0 37.5 37.5
Installation position Horizontal (preferred)
Connection type SAE flange connection according to ISO 6162-2
Mounting type Surface connection
Ambient temperature range θ °C −25 to +80
Priming (standard) RAL 5010

Hydraulic
Maximum working pressure P, A, B, C, D p bar 500
at port S p bar 40
Max. flow at port P qVmax l/min 80 or 160 220 or 440
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, other hydraulic fluids
on request
Hydraulic fluid temperature range θ °C -20 to + 80
Viscosity range ν mm²/s 10 to 380
Maximum permissible degree of contamination of the hydraulic fluid Class 20/18/15, we recommend a filter with a minimum retention
Cleanliness level according to ISO 4406 (c) rate of β10 ≥ 75

Note
▶▶ Please contact us if the unit is to be used outside the
specified range of values.
▶▶ The technical data were determined at a viscosity of
30 mm2/s (HLP46: 50 °C).
▶▶ For the “K40” electrical connection, an protective
earth (PE ) connection is mandatory based on the

specification.

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 7
 Technical data

Electrical proportional orifice (proportional control)


Voltage type DC voltage
Supply voltage V 12 24
Max. control current (nominal current) A 1.76 1.2
Magnetic coil resistance Cold value at 20 °C Ω 2.3 4.8
max. warm value Ω 3.8 7.9
Duty cycle % 100
Max. flushing temperature1) °C 150
Type of protection accord- Design “K40” IP67 with installed and locked plug-in connector
ing to VDE 0470-1, DIN Design “C4” IP66 with installed and locked plug-in connector
40050-9
IP69K with Rexroth plug-in connector, Mat-No. R901022127
Electronic controls Mobile amplifier VT-MSPA1-100
Plug amplifier VT-SSPA1-1.., see data sheet 30116

Electrical proportional orifice (switch controlled)


Voltage type U DC voltage
Supply voltage V 12 24
Voltage tolerance over ambient temperature See the diagram
Power consumption W 22
Duty cycle See the diagram
Switching time according ON ms ≤ 80
to ISO 6403 (solenoid hori- OFF ms ≤ 50
zontal)
Max. switching frequency Switches/h 15000

Max. flushing temperature1) °C 150


Type of protection accord- Design “K40|” IP67 with installed and locked plug-in connector
ing to VDE 0470‑1, Design “C4” IP66 with installed and locked plug-in connector
DIN 40050-9
IP69K with Rexroth plug-in connector, Mat-No. R901022127
Electronic controls Mobile amplifier VT-MSPA1-100
Plug amplifier VT-SSPA1-1.., see data sheet 30116

▼▼ Voltage range and duty cycle depending on the ambient tempera- ▼▼ Voltage range and duty cycle depending on the ambient tempera-
ture/switching solenoid ture/proportional solenoid

120 120 120 120


1
110 110
100 100
Nominal voltage [%]

Nominal voltage [%]

100 100 3
Duty cycle [%]

2 80 80 Duty cycle [%]


90 90
60 60
2
80 80
3 40 40
70 70
20 1 20
60 60

50 50 0 0
-20 0 20 40 60 80 100 -20 0 20 40 60 80 100 120
Ambient temperature [°C] Ambient temperature [°C]

1 Maximum voltage 1 Voltage supply measured for 1.2 A (24 V)


2 Duty cycle 2 Voltage supply measured for 1.76 A (12 V)
3 Minimum response voltage 3 Duty cycle

1) Surface temperature of coil housing. Due to the arising surface


temperature of the solenoid coil, European standards EN 563 and
EN 982 must be observed.

 RE 64592/05.2015, Bosch Rexroth AG


8 RTM | Traction module
Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
RTM S 1X / S S S V 4 *

Series
01 Traction module RTM RTM

Size
02 Size 16 16
Size 25 25

Division type
03 Summation division S

Number of consumers
04 2 consumers 2
3 consumers 3
4 consumers 4

Division ratio of consumers [%]


05 2-fold 3-fold 4-fold
A B A B C A B C D
50 50 A 33.33 33.33 33.33 A 25 25 25 25 A
60 40 B 34 32 34 F 27 23 27 23 K
75 25 C 36 28 36 G 36 14 36 14 L
85 15 E 40 20 40 H 34 16 34 16 N
80 20 F 23 54 23 L 32 18 32 18 R
55 45 G 25 50 25 M 30 20 30 20 V
53 47 P 30 40 30 T 42 8 42 8 Y
57 43 W 20 60 20 X 31 19 31 19 S
64 36 Y 47 30 23 Q 34 16 16 34 U
36 14 14 36 W

Series
06 10 to 19 (unchanged installation and connection dimensions) 1X

Nominal flow
07 Size 16 80 l/min 080
160 l/min 160
Size 25 220 l/min 220
440 l/min 440

Secondary valves
08 Pressure relief/feed valve 350 bar H350
(standard) 420 bar H420
450 bar H450
460 bar H460
Threaded plug QZZZ

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 9
 Type code

Nozzle diameter, fixed orifice


09 4.5 mm A
2.8 mm B
2.2 mm C
1.5 mm D
1.4 mm E
1.2 mm F
1.8 mm G

Free-wheel function
10 Without free-wheel 1
With free-wheel 2

Valve for control of division accuracy 11 12 13 14


11 Without valve With threaded plug Z Z Z Z
With valve 4.5 mm – 1.2 mm A
(with proportional nozzle) 4.5 mm – 1.4 mm B
12 Actuation proportional 9
switching 7
13 Supply voltage 24 V 1
12 V 3
14 Electric port1) Device connector DT04-2PA (Deutsch) (K40) 1
Device connector Junior timer (AMP) (C4) 2

Housing
15 Standard S

Pressure compensator 16 17 18
16 Pressure compensator spool (standard) S
17 Pressure compensator spring Size 16 A
Size 25 B
18 Division deviation (T) T small 1
T medium 2
T large 3

Metering orifice 19 20
19 Metering orifice (standard) S
20 Size 16 T small 1
T large (standard) 2
Size 25 T small 3
T large (standard) 4

Sealing material
21 FKM (fluoroelastomer) V

Line connections (see page 19)


22 Flange according to DIN ISO 6162-2 4

23 Further specifications in plain text *

1) Plug-in connectors are not included and must be ordered


separately, see page 19.

 RE 64592/05.2015, Bosch Rexroth AG


10 RTM | Traction module
Symbols

Symbols

Without free-wheel
Simplified representation Extensive representation
2 consumers
Parameter type code:
A B
RTM…S2…1A9 or S S
RTM…S2…1B9

A B
S

P P

3 consumers
Parameter type code: A B C D
RTM…S3…1A9 or S S
RTM…S3…1B9

S S

A
B
C

P P

4 consumers
Parameter type code: A B C D
RTM…S4…1A9 or S S
RTM…S4…1B9

S S

A
B
D C

P
P

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 11
Symbols

With free-wheel
Simplified representation Extensive representation
2 consumers
Parameter type code:
A B
RTM…S2…2A9 or S S
RTM…S2…2B9

A B
S S

X
X

P P

3 consumers
Parameter type code: A B C D
RTM…S3…2A9 or S S
RTM…S3…2B9

S S

A
B
C

X
X

P P

4 consumers
Parameter type code:
A B C D
RTM…S4…2A9 or S S
RTM…S4…2B9

S S

A
B
D
C
X
X

P P

 RE 64592/05.2015, Bosch Rexroth AG


12 RTM | Traction module
Application example

Application example

▼▼ RTM…S4 with free-wheel function (electro-proportional orifice), closed circuit

A
B
D
C
X

4
P

3
M

1 Check valves, normally integrated in pump


2 Flushing valve, positioning at pump, not at engines
3 Shuttle valve, partly integrated in pump (port MH)
4 Option: separate valve for free-wheel function high-pressure port
(see Pos. 3)

Bosch Rexroth AG, RE 64592/05.2015


Traction module | RTM 13
Dimensions [mm]
Dimensions

Dimensions

▼▼ RTM 16 S2

Version with free-wheel function Version without free-wheel function

12.5

12.5
2 2

1
125

125
X
41 18

15 85 M10×17 15 85 M10×17

3 4 5
90.3

63.2

P
S
40

105
61

37.5
37.5

95 18 150
156 11 125

82
69

69

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve (preset, this setting must not be
changed)
3 Proportional valve
4 Electrical connection (mating connector is not included in the
delivery contents and must be ordered separately)
5 Name plate

Line connections see page 19

 RE 64592/05.2015, Bosch Rexroth AG


14 RTM | Traction module Dimensions [mm]
Dimensions

▼▼ RTM 16 S3

Version with free-wheel function Version without free-wheel function

15

15
2 2

120

120
X
41 18

15 95 M10×17 15 95 M10×17

3 4
90.3

63.2
18

A A
P

135
S
38

81

67.5
B C

105 11 69
125 150

82

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve (preset, this setting must not be changed)
3 Proportional valve
4 Electrical connection (mating connector is not included in the
delivery contents and must be ordered separately)
5 Name plate

Line connections see page 19

Bosch Rexroth AG, RE 64592/05.2015


Traction module | RTM 15
Dimensions [mm]
Dimensions

▼▼ RTM 16 S4

Version with free-wheel function Version without free-wheel function

15

15
2 2

120

120
X

41 18

15 95 M10×17 15 95 M10×17

3 4
90.3

63.2
18

B A
P

135
S
38

81

C 67.5 D

105 11 69
125 150

82

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve(preset, this setting must not be changed)
3 Proportional valve
4 Electrical connection (mating connector is not included in the
delivery contents and must be ordered separately)
5 Name plate

Line connections see page 19

 RE 64592/05.2015, Bosch Rexroth AG


16 RTM | Traction module Dimensions [mm]
Dimensions

▼▼ RTM 25 S2

Version with free-wheel function Version without free-wheel function

15

15
2 2

155

155
X

61 26

14.5 125 M12×20 14.5 125 M12×20

3 4

5
82

63.3
23

S P

130
48

134

50
50

120 16 154 185


193

98.5
84

120

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve (preset, this setting must not be changed)
3 Proportional valve
4 Electrical connection (mating connector is not included in the
delivery contents and must be ordered separately)
5 Name plate

Line connections see page 19

Bosch Rexroth AG, RE 64592/05.2015


Traction module | RTM 17
Dimensions [mm]
Dimensions

▼▼ RTM 25 S3

Version with free-wheel function Version without free-wheel function

15

15
2 2

150

150
X

61 26

14.5 125 M12×20 14.5 125 M12×20

3 4
82

63.3
23

A
P
105

172
S
46

86
B C

124 16 84
154 180

98.5

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve (preset, this setting must not be
changed)
3 Proportional valve
4 electrical connection (mating connector is not included in the de-
livery contents and must be ordered separately)
5 Name plate

Line connections see page 19

 RE 64592/05.2015, Bosch Rexroth AG


18 RTM | Traction module Dimensions [mm]
Dimensions

▼▼ RTM 25 S4

Version with free-wheel function Version without free-wheel function

15

15
2 2

150

150
X

61 26

14.5 125 M12×20 14.5 125 M12×20

3 4
82

63.3
23

B A
P
105

172
S
46

86
C D

124 16 84
154 180

98.5

1 Port X only on versions with proportional orifice and free-wheel


function
2 Pressure relief/feed valve (preset, this setting must not be changed)
3 Proportional valve
4 Electrical connection (mating connector is not included in the
delivery contents and must be ordered separately)
5 Name plate

Line connections see page 19

Bosch Rexroth AG, RE 64592/05.2015


 Traction module | RTM 19
 Line connections

Line connections

Size 16 Size 25
Connection Dimension Standard Connection Dimension Standard (similar)
P FC1 × 19 ISO 6162-2 P FC1 × 32 ISO 6162-2
A, B, C, D FC1 × 13 ISO 6162-2 A, B, C, D FC1 × 19 ISO 6162-2
S M18 x 1,5 ISO 6149-1 S M22 ×1.5 ISO 6149-1
X M14 x 1,5 ISO 6149-1 X M14 × 1.5 ISO 6149-1

▼▼ Flange ports, deviation from ISO 6162-2 ▼▼ Flange ports, deviation from ISO 6162-2

M10×16 M8×14 M14×19 M10×16


23.8

31.7
18.2

23.8
50.8 40.5 66.7 50.8

Pump Consumer Pump Consumer

Accessories

Recommended plug-in connector for Junior Timer, 2-pin ▼▼ Recommended plug-in connector for Junior Timer, 2-pin (AMP)

(AMP) connector type

Material number: R900313533


for litz wire cross-section from 0.5 to 1 mm² and for an
insulation diameter of the individual seals from 1.2 to
2.1 mm

Material number: R901022127


for litz wire cross-section from 0.5 to 1 mm² and for an
insulation diameter of the individual seals from 2.2 to 3 mm

Note
Plug-in connectors are not included and must be ordered
separately, see data sheet 08006.

 RE 64592/05.2015, Bosch Rexroth AG


20 RTM | Traction module

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Mobile Applications forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer reproduced or given to third parties without its consent. The data specified
97816 Lohr am Main, Germany above only serve to describe the product. No statements concerning a certain
Phone +49 9352 18-0 condition or suitability for a certain application can be derived from this
[email protected] information. The information provided does not release the user from con-
www.boschrexroth.com ducting their own evaluations and tests. It must be remembered that our
products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 64592/05.2015

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