For NTPC Conference
Introduction of 50 Hz SC
660/800MW Steam Turbine
2013.02.14
Doosan Heavy Industries & Construction
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Contents
I General Introduction
III Steam Turbine Technologies
1
History of Doosan STG Technology and business
Build up
Co-Design with GE DOOSAN Design
MFG. Technology
1962 1985 2003
• Established (1962) • 500MW Subcritical (1988) • Fossil, Nuclear, CCPP STG,
• Turbine & Generator • 1000MW Nuclear STG (1988) Total 55 units (2003~2012)
Manufacturing license • 800MW Supercritical STG (1998) • Acquisition of Skoda (2009)
with GE (1976) • 500MW Supercritical / 1455MW • GE license termination (2010)
Nuclear STG (2002)
2
TG Business Line
Steam Turbine
• Steam Turbine for Fossil, Nuclear and Combined Cycle
• Steam Turbine Upgrading (Retrofit)
Generator
•Generator for Fossil, Nuclear and Combined Cycle
•Generator Upgrading (Retrofit)
Gas Turbine
•Gas Turbine for Simple & Combined Cycle
•Licensed with Mitsubishi Heavy Industries
Control & Excitation
•Turbine Generator Control System
•Generator Excitation System
•Electrical Equipment
3
Shops and Facilities in Korea
Manufacturing facilities covering from material to the assembled product
Steam Turbine Test Facility
Casting & Forging Shop
Main Office
Turbine Generator Shop
Generator Test Facility
Heavy Fabrication Shop
Manufacturing Capacity
Quality control program certified by ISO 9001 2,600MW / Year
for entire manufacturing process
5,500MW / Year
9,500MW / Year
4
Steam Turbine Experience – Major Projects
Experience for Steam Turbine & Generator
Korea
*Coal * Nuclear •CCPP/CHP
Younghung #1/2 (814MW x 2) Wolsong #2~4 (714MW x 3unit) •Yeongwol(848MW(3-3-1) x 1unit
Hadong #7/8(518MW x 2) Yonggwang #3~6 (1050MW x 4unit) •Pocheon (800MW(2-2-1) x 2unit)
Tangjin #5~8(518MW x 4) Ulchin #3~6 (1050MW x 4unit) •Yangju (540MW(2-2-1) x 1Unit)
Czech Republic Poryong #7/8(550MW x 2) Shinkori #1/2 (1050MW x 2unit) •Haengbok(540MW(2-2-1) x 1unit)
Ledvice (660MW x 1) Taean #7/8(550MW x 2) Shinwolsong #1/2 (1050MW x 2unit)
Samchunpo #1~6 Shinkori #3/4 (1450MW x 2unit)
(577MW x 4unit, 541MW x 2unit) Shinulchin #1/2 (1450MW x 2unit
Saudi Arabia India
Rabigh #7~10 (700MW x 4unit) Raipur (685MW x 2)
Marafiq #5/7 (275MW x 2unit)
Yanbu #2 (276MW x 3unit)
UAE Vietnam
BNPP #1~4 (1390MW x 4unit) Mong Duong I (540MW x 2unit)
Mong Duong II (600MW x 2unit)
Thailand
GHECO-one (700MW x 1)
Indonesia
Cirebon (698MW x 1)
Australia
Eraring #1~4 (750MW x 4unit)
•Subcritical 74Unit (47,565 MW)
•Supercritical 16Unit ( 9,368 MW)
•Total Fossil Fired 90Unit (55,933 MW)
5
Steam Turbine Product Line-Up (1/2)
Configuration Specification Capacity Range
Axial
Condensing • TC1F, 1 Casing
• 1HP + 1LP
• 50Hz / 60Hz Application
Downward • Fossil / CCPP Unit Up To 180MW
Condensing
Reheater
• TC1F, 2 Casing
• 1HP + 1ILP
• 50Hz / 60Hz Application
Up To 210MW
• Fossil / CCPP Unit
fahmi KEV STG3 TC2F
• TC2F, 2 Casing
• 1HIP + 1LP
• 50Hz / 60Hz Application 160MW~
• Fossil / CCPP Unit 450MW
(MW) 300 600 900
6
Steam Turbine Product Line-Up (2/2)
Configuration Specification Capacity Range
• TC2F, 3 Casing
• 1HP + 1IP + 1LP
• 50Hz / 60Hz Application 200MW ~
• Fossil Unit 700MW
• TC4F, 3 Casing
• 1HIP + 2LP
• 50Hz / 60Hz Application
400MW ~ 800MW
• Fossil Unit
• TC4F, 4 Casing
• 1HP + 1IP + 2LP
• 50Hz / 60Hz Application
600MW ~ 1,100MW
• Fossil Unit
(MW) 300 600 900
7
Contents
I General Introduction
III Steam Turbine Technologies
8
In-House Test Facility – Steam Turbine/Generator
Steam Turbine Test Facility
Verification of New Steam Turbine Technology
Verification of Last Stage Bucket
LP Test Facility HP Test Facility
Generator Test Facility
Efficiency Evaluation
Electrical Characteristics & Mechanical Reliability
Capacity: 100MW to 1,800MW
9
9
In-House Test Facility – Material Reliability
DHI steam turbine was designed based on DHI’s own material test data base
10
COST FB2+COST FB2_RT
Total Strain Range, t (%)
o
COST FB2+COST FB2_593 C
o
COST FB2+COST FB2_621 C
COST FB2+ COST FB2
0.1
1 2 3 4 5
10 10 10 10 10
Critical Fatigue Life(Ncr) High Temperature Creep Rupture Test
1) 40% of Average 105hr Rupture Stress
2) 50% of Minimum 10 5hr Rupture Stress
3) 100% of the Smallest 10 5hr Rupture Stress
Stress
20% of TS_spec. min. @ Temp.
50% of YS_spec. min. @ Temp.
ALLOWABLE of Casing
100% of the Creep Strength which
produces 1% Plastic Strain in 10 5hr
Temperature High Cycle Fatigue Test
10
50 Hz SC 660 MW/ 800 MW Turbine
Layout and Steam Conditions
SC 660 SC 800 [SC 660MW]
Main Steam
242 bar 242 bar
Pressure
Main Steam
566°C 566°C
Temperature
Reheat Steam
593 °C 593 °C
Temperature
HP 1F IP 2F
LP 48” LSB 2F Generator
[SC 800MW]
HP 1F IP 2F
Generator
LP 33.5” LSB 4F
11
50 Hz SC 660 MW/ 800 MW Turbine
HP Turbine
CV
MSV
OLV*
HP Valves
OLV Inlet
Honeycomb seal Assembled diaphragm 3D blade Design Technology
12
50 Hz SC 660 MW/ 800 MW Turbine
IP Turbine
IP SV
IP ICV
Honeycomb seal Assembled diaphragm 3D blade Design Technology
13
50 Hz SC 660 MW/ 800 MW Turbine
LP Turbine
LP 1 to LP 3 Shroud
48” LSB
33.5” LSB
LP 4 Shroud
Hollow Diaphragm
14
Advanced Technologies (1/5)
Advanced Steam Path Technology
Flow path optimize with compound lean blade Compound lean technology
High end blade design technology Optimized radial reaction to decrease loss
Increased stage efficiency
Blade shape 3D Optimization of Turbine Blade
15
Advanced Technologies (2/5)
Bucket & Tip Seal Technology
Reducing the tip leakage flow Minimize installation clearance
Reducing vibration Minimize friction and maintain tooth profile
Reduced tip losses Reduced tip losses
Increased Reliability
Continuous Coupled Blade Honeycomb Seal
16
Advanced Technologies (3/5)
Nozzle & Diaphragm Construction
Moisture removing High geometrical accuracy
Water drain slot in suction & pressure side High blade surface quality
Easy maintenance
Drain Hole in
Ring
Water Drain
Slots
Groove in the
Web
Hollow type nozzle Assembled diaphragm
17
Advanced Technologies (4/5)
Overload Valve Application
• Smooth control response at overload secured by aerodynamically linearized characteristic
Control Valve Overload Valve
BOILER
Stop Valve
4th Stage
HP Bowl
HP
Turbine
Stop Valves
Control Valves
Overload Valve
Schematic Valve Arrangement Configuration of Overload valve Chamber
18
Advanced Technologies (4/5)
Overload Valve Application
•Smooth control response at overload secured by aerodynamically linearized characteristic
•All control valves operate at the same time (Full arc admission)
•OLV is starting to open getting over 100% TMCR
Constant P. Sliding Pressure Constant P.
100%
Throttle pressure
90 Pure Sliding
CV Opening
OLV Opening
% of Rated Valve
Pressure Opening
40
0%
20% 40% 60% 90% 100% 105% (VWO)
Behavour of Control Valves
19
Advanced Technologies (5/5)
48” Steel LSB for 50 Hz SC 660MW
Fatigue test
Design Basic CFD Verification (full scale) Dynamic Testing
0 rpm 3000 rpm
Tie-boss
Vacuum Spin-pin Test
Shroud
Wind Tunnel Test
Fir tree
dovetail
Campbell diagram
3D full aero design/Integral blade tip cover
High structural reliability and stability
Verify structural reliability with full scale dynamic test
Curved axial entry dovetail
20
Current development for 50 Hz SC 660 MW/ 800 MW Turbine
• HIP1F-LP2F
• Wheel Stage
• 48” LSB
• 2HP & 2IP Valve
• HP1F-IP1F-LP4F
• Wheel Stage
• 33.5” LSB
• 2HP & 2IP Valve
21
`
Thank you
Jin Hwan Kim
[email protected]
82-55-278-3677
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