Bajaj Electricals Ltd.

E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

DESIGN PARAMETERS

1 Mast height ( H ) = 30 m

2 Top diameter (D2) = 200 mm

3 Bottom diameter (D1) = 600 mm

4 Section Thickness = 0/0/4/5/6

5 Luminaries = Type Number

BGENF 22R 9
LED AOL 1

Sheilding Factor = 0.6

Head load = 397 kg

7 Head area = 1.110 sq.m

8 Force coefficient (Cf) for head frame = 1

9 Mast cross section = 20 sided polygon

10 Grade of shaft material = S355J0

11 Yeild stress of shaft material ( s y ) = 355 Mpa

12 Force coefficient (Cf) for shaft = 0.733

13 Basic wind speed = 47.0 m /sec

14 Terrain category & structure class = 2B

15 Stastical probability factor (K1) = 0.90

16 Terrain, height & structure size factor (K2) = 1.10 As per Table 2, IS.875

17 Topography factor ( K3) = 1

18 Design Wind Speed = 46.53 m /sec

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Bajaj Electricals Ltd.
E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC
GENERAL NOTES

1 Method of design = Limit state (Plastic design)

(Ultimate & Serviceability limit state)

2 Safety factor for dead load in

ultimate limit state (γdf) = 1

3 Safety factor for dead load in

serviceability limit state (γdf) = 1

4 Safety factor for wind load in

ultimate limit state (γwf) = 1.25

5 Safety factor for wind load in

serviceability limit state (γwf) = 1

6 Safety factor for materials (γm) = 1.15

7 Safety factor for bolts (γmb) = 1.25

8 Elastic modulus (E) = 205 KN /sq.mm

9 Wind load on structure to conform = IS.875 -Part 3 -1987

10 General construction to conform Technical Report No. 7.

By The Institution of Lighting Engineers.
High Mast Lighting

11 General design procedure to = Technical Report No. 7

conform

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Bajaj Electricals Ltd.
E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

ANALYSIS OF FORCES

1. CALCULATION OF NATURAL FREQUENCY OF VIBRATION

Joint Height Member Outer Thick Moment of Elastic Member D/T

No. H length dia D T inertia I Modulus weights
( m) ( m) (mm ) ( mm ) ( cm^4) Z (cm^3) kg
10 30.0 200 4.00 1183.53 118.35 50.00
3.30 222 4.00 72.27
9 26.7 244 4.00 2172.63 178.08 61.00
3.40 267 4.00 89.44
8 23.3 289 4.00 3650.68 252.35 72.33
3.30 311 4.00 101.35
7 20 333 5.00 6953.24 417.19 66.67
3.30 355 5.00 144.59
6 16.7 377 5.00 10139.48 537.43 75.47
3.40 400 5.00 167.70
5 13.3 423 5.00 14311.76 677.21 84.53
3.30 445 5.00 180.95
4 10 467 6.00 23043.94 987.60 77.78
3.30 489 6.00 238.62
3 6.7 511 6.00 30296.88 1186.56 85.11
3.40 533 6.00 268.32
2 3.3 556 6.00 39215.93 1410.64 92.67
3.30 578 6.00 282.24
1 0.0 600 6.00 49399.93 1646.66 100.00

Moment of inertia at mid- = 12106 cm^4

height

Natural frequency due to = 2.716 radian/sec

weight of mast - wo c

Natural frequency due to = 2.635 radian/sec

weight of luminaires - w o l

Rayleigh quotient

1 1 1
= 0.280
ωo2 ωoc2 ωol2

ωo = 1.891 radian/sec

Combined Natural frequency = 0.301 Hz

no = ωo/2π

2. CALCULATION OF MAGNIFICATION FACTOR

Mean hourly wind speed = 28.34 m /s

Natural frequency (no)

= 0.011
Mean hourly wind speed (V10)

Assume log decrement = 0.2

Response factor (β) = 1.43

Size reduction factor (δ) = 1-0.006 ( mast ht - 3)

= 0.838

Magnification factor = 1.20

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Bajaj Electricals Ltd.
E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

3. CALCULATION OF WIND PRESSURE

V= 47 m / s K1 = 0.90 K3 = 1

Joint Height Member Factor Design Pressure Effect.

No. H length K2 speed qh Eqh
( m) ( m) VH in m/s N / sq.m N / sq.m
light
fitting 30.0 1.100 46.53 1299.02 1556.67
10 30.0
3.30 1.092 46.18 1279.61 1533.41
9 26.7
3.40 1.075 45.47 1240.65 1486.72
8 23.3
3.30 1.058 44.76 1202.29 1440.75
7 20
3.30 1.040 44.00 1161.40 1391.75
6 16.7
3.40 1.020 43.15 1116.95 1338.48
5 13.3
3.30 0.993 42.01 1059.02 1269.07
4 10
3.30 0.980 41.45 1031.06 1235.56
3 6.7
3.40 0.980 41.45 1031.06 1235.56
2 3.3
3.30 0.980 41.45 1031.06 1235.56
1 0.0

4. ULTIMATE LIMIT STATE CALCULATION (γwf = 1.25 , γdf = 1)

Joint Wind Total Horizontal Direct Deflection Load Total

No. load shear Moment load D Moment Moment
KN / m KN KN.m KN mm KN.m KN.m
light 2.16 Mh 3.97 ML M
fitting
10 2.16 0.00 3.97 1266 0.00 0.00
0.31
9 3.19 8.83 4.69 1003 1.14 9.97
0.36
8 4.42 21.77 5.59 757 2.40 24.17
0.41
7 5.78 38.61 6.60 552 3.66 42.27
0.45
6 7.28 60.15 8.05 380 4.92 65.07
0.49
5 8.94 87.73 9.72 238 6.18 93.91
0.52
4 10.65 120.06 11.53 134 7.28 127.34
0.55
3 12.48 158.22 13.92 60 8.22 166.44
0.60
2 14.53 204.13 16.60 15 8.91 213.04
0.65
1 16.69 255.63 19.42 0 9.18 264.81

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Bajaj Electricals Ltd.
E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

5. ULTIMATE LIMIT STATE CALCULATION

Joint Steel Yield Plastic Plastic Constant Bending Acceptance

No. grade stress modulus restoring M for resistance factor
Mpa Mpa cm^3 KN.m M* Nm M
Mp M* M*
10 S355J0 355 153.66 54.55 1.00 47.44 0.00

9 S355J0 355 230.40 81.79 1.00 71.12 0.14

8 S355J0 355 325.66 115.61 0.96 96.71 0.25

7 S355J0 355 539.01 191.35 0.99 164.34 0.26

6 S355J0 355 693.16 246.07 0.95 203.04 0.32

5 S355J0 355 872.23 309.64 0.91 246.26 0.38

4 S355J0 355 1273.28 452.02 0.94 369.34 0.34

3 S355J0 355 1528.13 542.49 0.91 430.48 0.39

2 S355J0 355 1815.00 644.33 0.89 497.31 0.43

1 S355J0 355 2117.02 751.54 0.87 565.79 0.47

Max. A.F = 0.47 should be < 1

SAFE

6. SERVICEABILITY LIMIT STATE CALCULATION (γwf = 1 , γdf = 1)

Joint Total Horizo- Direct Deflection Load Total Acceptance

No. shear moment load D Moment Moment factor
KN KN.m KN mm KN.m KN.m M
1.73 Mh 3.97 ML M M*

10 1.73 0.00 3.97 956 0.00 0.00 0.00

9 2.55 7.06 4.69 760 0.85 7.91 0.11

8 3.54 17.42 5.59 575 1.80 19.22 0.20

7 4.62 30.89 6.60 420 2.74 33.63 0.20

6 5.82 48.12 8.05 290 3.70 51.82 0.26

5 7.16 70.18 9.72 182 4.66 74.84 0.30

4 8.52 96.05 11.53 103 5.50 101.55 0.27

3 9.98 126.57 13.92 46 6.22 132.79 0.31

2 11.62 163.30 16.60 11 6.75 170.05 0.34

1 13.35 204.51 19.42 0 6.96 211.46 0.37

Max. A.F = 0.37 should be < 1

SAFE

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Bajaj Electricals Ltd.
E.P.B.U/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

7. DEFLECTION CHECK AT 2/3 of Design Wind Speed (Serviceabilty limit state)

Joint. Heights Design Design Wind Total Horizon. Deflection

No. in wind VH qh load shear moment D
m m/s N /sq.m KN / m KN KN.m mm
Mh
31.02 577.34 0.64
10 30.0 0.64 0.00 355
30.79 568.72 0.09
9 26.7 0.95 2.62 282
30.32 551.40 0.11
8 23.3 1.31 6.46 213
29.84 534.35 0.12
7 20 1.72 11.46 156
29.33 516.18 0.13
6 16.7 2.16 17.85 108
28.76 496.42 0.15
5 13.3 2.65 26.03 68
28.01 470.68 0.15
4 10 3.16 35.62 38
27.64 458.25 0.16
3 6.7 3.70 46.94 17
27.64 458.25 0.18
2 3.3 4.31 60.57 4
27.64 458.25 0.19
1 0.0 4.95 75.85 0

Deflection at the top of mast = 355 mm

SAFE
Here deflection is checked at 2/3 of design wind speed
Deflection at the top most point is found to be less than 1/ 40 of mast height. 750 mm

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Bajaj Electricals Ltd.
EPBU/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

FOUNDATION BOLT DESIGN

Properties of foundation bolt

Grade = TS-600

2
Min.Tensile Strength (fu) = 600 N/m

2
Yield Stress = 405 N/m

Bolt material factor (γm) = 1.15

Safety factor for bolts (γmb) = 1.25

Diameter (φ) = 30 mm

Number equally spaced (nn) = 16 nos.

Pitch Circle diameter (P.C.D) = 740 mm

Pitch of bolt (p) = 3.5 mm

2
As of bolt = 706.86 mm

Nominal Diameter of bolt (d) = 26.21 mm

2
An of bolt = 539.59 mm

2
Characteristic strength in = 600 N/m
tension (fu)

Ultimate Bolt Capacity

In Tension (Tdb = Tnb / γmb)

(0.9 ƒu An < ƒy As (γmb/γm)) = 233.10 kN

In Bearing (Vdpb = Vnpb / γmb)

(2.5 kb d t ƒu) = 196.58 kN

In Shear (Vdsb = Vnsb / γmb)

(ƒu nn An / √3) = 149.53 kN

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Bajaj Electricals Ltd.
EPBU/H.M

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

Mast section properties

Diameter (D1) = 600 mm

Section thickness = 6.00 mm

2
Section area = 11196.64 mm

2
Bending Stress @ mast bottom = 160.8 N/m

Max. Tension in one bolt (Tb) = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Tension in one bolt (Tb) = 74.93 kN THUS, SAFE

Max. Compression in one bolt (Vpb) = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Compression in one bolt (Vpb) = 77.36 kN THUS, SAFE

Max. Shear in one bolt (Vsb) = Total Horizontal Force on Mast

nn

Max. Shear in one bolt (Vsb) = 1.04 kN THUS, SAFE

2 2

Check for Combined Stress = Vsb Tb

< 1.0
Vdsb Tdb

= 0.10 THUS, SAFE

FOUNDATION BOLT LENGH

Diameter of bolt = 30 mm

Embedded length of bolt = 700 mm

Threaded length = 150 mm

Total length of bolt = 850 mm

Grade of concrete = M-20

2
Permissible bond stress = 1.2 N/mm

2
Permissible bearing stress = 9 N/mm

Tensile force resisted by bolt = 79.17 kN

through bond stress
SAFE

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Bajaj Electricals Ltd.
EPBU/HM

STRUCTURAL CALCULATIONS OF 30 M HIGHMAST

M/s-WBITDC

DESIGN OF BASE PLATE

Grade of steel = E 250

Yeild strength = 240 Mpa

Max.compressive force / = (4 M / P.C.D +W) / (π x P.C.D)

unit length of base plate
= 624.08 N/m

Assume base plate size = 840 mm circular

2
Max.bearing pressure (w) = 2.60 N/m
OK

Cantilever span = 120.00 mm

Max. cantilever bending moment = 18722.34 N-mm/m

2
Permisssible bending stress = 180 N/m
in the plate (s bs)

Thickeness of plate required = 24.98 mm

Thickness provided = 30.00 mm FALSE

Provide 30 mm thick base plate

27.06.2015-30LHM-WBITDC-R1-VA Page 9
 FOUNDATION LOADINGS
BEFORE CASTING THE FOUNDATION VERIFY
47 m/s THE DIMENSIONS OF THE WIND SPEED (M/SEC) 47
FOUNDATION BOLT (DIA.& QTY.) AND ANCHOR PLATE (PCD) WITH BENDING MOMENT (T-M) 17.646
RESPECT TO THE DIMENSIONS MENTIONED IN THIS DRG. HORIZONTAL SHEAR (T) 1.361
VERTICAL LOAD (T) 2.297
MAX GR BEARING
PRESSURE (T/M2) 7.300
1200 36 nos 12 tor (T1) SAFETY FACTOR AGAINST
OVERTURNING 2.159
CONCRETE MIX VIBRATED M-20
MIN COVER (MM) 50
1200

8 tor 190 c/c (T3) STEEL Fe-415

GROSS SBC (T/M2) 10.00
Head397
loadKg Bolt Nos. = 16 PROJECTED AREA (M2) 1.110
Bolt Dia. = 30 mm
DETAIL OF PEDESTAL Length = 850 mm

1200

150 Anchor Pl. Thk.(mm) = 8 mm

PCD (mm) = 740 mm
300

Nos.of hole/Dia.(mm) = 16 / 32

36 nos 12 tor (T1)

1600

8 tor 190 c/c (T3)

2000

14 nos 10 tor Bothways (T4)

300

SECTIONAL ELEVATION
PCC (1:4:8)
100

BAR BENDING SCHEDULE

100 3300 100 MK QTY SIZE LENGTH SHAPE
21 nos 10 tor Bothways (T2) 100

2075
SECTIONAL ELEVATION T1 36 12 2495

3300 320

100
T2 42 10 3400
3200
1100
16 nos.

1100
Bolts T3 12 8 4592
3300

100
T4 28 10 3400
3200
QUANTITIES
14 nos 10 tor Bothways (T4) RCC PCC STEEL
21 nos 10 tor Bothways (T2) (M3) (M3) (kg)

6.00 1.23 260.949

14 nos 10 tor Bothways (T4)
21 nos 10 tor Bothways (T2) NOTES
1- ALL DIMENSIONS ARE IN MM. DO NOT SCALE THE DRAWING
SECTIONAL PLAN 2- MIN. LAP LENGTH OF BARS SHALL BE 50xD. UNLESS OTHERWISE STATED.
3- WE RECOMMANDED THAT MAST FLANGE REMAIN UNGROUTED
4- IF GROUTING IS CARRIED OUT IT IS ESSENTIAL TO LEAVE A MINIMUM
OF 4 NOS 25MM DIA DUCTS EQUALLY SPACED AROUND THE FLANGE TO
ALLOW DRAINGE AND VENTILATION
REV DESCRIPTION DATE 5- BARS DRAWN IN THE DRAWING ARE FOR ILLUSTRATION ONLY. REFER TO
THE NUMBERS SHOWN FOR ACTUAL REINFORCEMENT QUANTITY.
This drawing is the property of "BAJAJ ELECTRICALS LTD." & must be returned on
request. It is submitted as confidential information in connection with enquiry, tender,
orders or contracts. It is not to be used for any other purpose or order nor may it re-
copied or lent without our authority in writing
DATE 27/6/15 TITLE: General Arrangement Foundation Sheet No. Rev.
Bajaj Electricals Limited
DRN BY AUTO Drawing for 30m High Mast 01 of 01 0
CHKD BY SNS PROJECT: M/s-WBITDC DRAWING NUMBER: -
APPRD BY CSM 27.06.2015-30LHM-WBITDC-R1-VA
SCALE NTS

Page 10
Bajaj Electricals Ltd.
E & P BU
FOUNDATION DESIGN CALCULATIONS OF 30 M HIGH MAST FOR
M/s-WBITDC

A. DESIGN PARAMETERS

2
1) Gross Soil Bearing Capacity : 10.00 T/m

2) Ground Water Table : Ground Level

3) Grade of concrete : M- 20

B LOADS AT BOTTOM OF MAST AS PER ULTIMATE LIMIT STATE

2
1) Max.wind pressure (Wp) : 1299.02 N/m
Wp = 0.06 x Vd x Vd

2) Total wind force on luminaire (Wfl) : 1442.18 N

Wfl = Awt x Wp

3) Unit wind pressure at the top of the : 190.44 N/m.

mast (Wt) = Sf x d x Wp

4) Unit wind pressure at the bottom of the : 571.31 N/m.

mast (WB) = Sf x D x Wp

5) Net wind pressure on complete mast : 11426.22 N

(Wnet) = ((Wt + Wb)/2) x Ht

6) Total horizontal force on complete mast : 13.35 kN

7) Over turning moment at base of the mast : 211.46 kN-m

Thus various forces acting on the foundation are as follows

1) Downward/ Vertical load of the mast : 2297.00 kg

system (Fv) 2.30 T

2) Total horizontal force : 1360.91 kg

3) Moment at the base of the foundation : 20486.70 kg-m

(211.46 + 13.35 * ( 1.9 + 0.3 ) ) / 1.2 * 100

ASSUME A FOUNDATION OF THE FOLLOWING SIZE

TOWER BASE PLATE
G.L.
300
G.L.

1600

300

100
3300

Size of Pedestal (L1,B1) = 1.200 m

Height of pedestal (H1) = 1.90 m

Height of pedestal above ground level(h1) = 0.30 m

Size of raft (L2,B2) = 3.30 m

Thickness of raft (H2) = 0.30 m

depth of foundation above PCC & below FGL = 1.90 m

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Bajaj Electricals Ltd.
E & P BU
FOUNDATION DESIGN CALCULATIONS OF 30 M HIGH MAST FOR
M/s-WBITDC

Check for Soil pressure

3
Density of Concrete = 2.50 T/m

Weight of foundation (Wf)

= Weight of pedestal + Weight of raft = 15.01 T

3
Density of soil = 1.65 T/m

Weight of soil acting on raft (Ws) = 24.95 T

Thus total vertical load acting on the soil below foundation is

F' v = Weight of system + weight of foundation + weight of soil

= Fv + Wf + Ws = 42.25 T

The Design verification for safe bearing pressure as follows.

Section modulus Z = L2 x B2^2/6

3
Z = 5.99 m

Soil pressure = [(P / L 2X B2) +/- (M/Z)]

2
Pmax = 7.30 T/m

2
Pmin = 0.46 T/m T/m2

e (M/P) = 0.48 m

B 3(B2/2-e) = 3.50 m

% of Foundation in contact with ground = 93.52 %

(Under submerged condtion)
2
= 7.30 T/m
< 10.00 SAFE

0.46
7.30

Check against overturning

Factor of safety = Restoring moment(due to D.L ) / Over turningmoment

Restoring moment for 50 % of soil weight = F2 v x L2 /2 *0.9

= 44.22 T-m

Factor of safety = 2.16

> 1.50 SAFE

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Bajaj Electricals Ltd.
E & P BU
FOUNDATION DESIGN CALCULATIONS OF 30 M HIGH MAST FOR
M/s-WBITDC

Check against sliding

Sliding force = 1.3609 T

Coefficient of friction ( tan10 ) = 0.176

Frictional capacity = 7.45 T

Factor of safety = 5.47

> 1.50 SAFE
Check for buoyancy

Total Weight Under submerged condition F2 = 32.42 T

Buoyant force = (L2*B2)*H2 + (L1*B1*H1)*Yw = 6.003 T
Safe in Buoyancy

DESIGN OF PEDESTAL

Pedestal size = 1200X1200 mm

Check for L/D = 3.17

Design as Pedestal

Load on pedestal -P = 9.14 T

Moment @ bottom of pedestal -M = 24.142 T-m

Assume Cover = 50 mm

Pu / fck bd = 0.0050

Mu / fck bd^2 = 0.0115

d' /D Refer design aids of concrete, Chart 43 = 0.04

p / fck = negligible

pt (Provide a min of 0.15% steel.) = negligible %

Consider diameter of bar = 12 mm

Assume Pt = 0.27 %

Nos of Bar Required = 36

ptACt = 0.28 %
8 Tor Rings at c/c of = 190 c/c

Provide 36 tor 12 mm steel as longitudinal reinforcement & tor 8 mm ties @ 190 c/c.

3
Z of pedestal = 1/6 * B^3 = 2.9E+08 m

Direct Stress Due to P (P/A) scc,cal = 0.10 N/m2

scc <5 SAFE

Bending Stress due to M (M/Z) scbc,cal = 1.257 N/m2

scbc < 6.5 SAFE

Combined Stress (scc,cal / scc + scbc,cal / scbc ) = 0.21 N/m2

<1 SAFE

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Bajaj Electricals Ltd.
E & P BU
FOUNDATION DESIGN CALCULATIONS OF 30 M HIGH MAST FOR
M/s-WBITDC

DESIGN OF RAFT

1050
1200
1050

2.64
0.46 critical section
7.300

SOIL PRESSURE DIAGRAM

Effective cantilever span = 1.05 m

2
Soil Pressure @ critical section = 5.12 T/m

Net Max. Cantilever moment @ bottom = 2.17 T-m/m

5.12*1.05^2/2+0.5*(7.3-5.124)*1.05*1.05*2/3-2.64*1.05^2/2

Mu = 32.54 kN-m/m

Assume Cover = 50 mm

d 300-50-10/2 = 245 mm

Mu / bd^2 = 0.542

Pt = 0.163 %

Pt act = 0.210 %

2
Ast/m = 398 mm

Consider diameter of bar = 10 mm

Spacing of bars = 160 mm

21 tor 10 bothways @ bottom

2
Soil Pressure from top = 2.64 T/m

Max. Cantilever moment on top = 0.73 T-m/m

Mu at top = 10.91 kN-m/m

Mu / bd^2 = 0.182

Pt = 0.055 %

Pt act = 0.140 %

2
Ast/m (Provide Ptmin=0.12%) = 360 mm

Consider diameter of bar = 10 mm

Spacing of bars = 250 mm

14 tor 10 bothways @ top

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Bajaj Electricals Ltd.
E & P BU
FOUNDATION DESIGN CALCULATIONS OF 30 M HIGH MAST FOR
M/s-WBITDC

CHECK FOR ONE WAY SHEAR

Critical section is at 'd ' from face of column.

1050
1200
1050

0.46 critical section

7.30

SOIL PRESSURE DIAGRAM

Distance of critical section for one way shear from edge = 0.805 m

2
Soil Pressure at the critical section = 5.63 T/m

Max. shear force = 5.21 T/m

Factored shear force = 78.08 kN/m

2
Shear stress = 0.319 N/mm

b = 11.038

2
Permissible shear stress = 0.333 N/mm

SAFE

CHECK FOR TWO WAY SHEAR

Critical section is at 'd/2 ' from face of column.

1050
1200
1050
0.46 critical section
5.378 7.30
2.382
SOIL PRESSURE DIAGRAM

Distance of critical section for two way shear from edge = 0.9275 m

2
Soil Pressure at the critical section = 5.38 T/m

Max. shear force = 34.15 T

Factored shear force = 512.26 kN

B0 = 1445.00 mm

2
Shear stress = 0.36 N/mm

Permissible shear stress = ks Tc

= 0.25 x 20^0.5

2
= 1.12 N/mm

SAFE

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